Loading...
HomeMy WebLinkAboutair_quality_inspection_report_Martin_MariettaNORTH CAROLINA DIVISION OF AIR QUALITY Inspection Report Date: 08/08/2019 Facility Data Sq Martin Marietta Materials, Inc. - Raleigh Durham Quarry 6028 Triangle Drive Raleigh, NC 27617 Lat: 35d 53.8810m Long: 78d 45.1590m SIC: 1423 / Crushed And Broken Granite NAICS: 212313 / Crushed and Broken Granite Mining and Quarrying Facility Contact Chris Hipp Plant Manager (919) 868-8541 Comments: Inspector's Signature: Date of Signature: Contact Data Authorized Contact Larry Roberts President, Mid -Atlantic Division (336) 389-6624 H Total Actual emissions in TONS/YEAR: Technical Contact Phillip Pressley, PE Senior Environmental Engineer (919)783-4505 Raleigh Regional Office Martin Marietta Materials, Inc. - Raleigh Durham Quarry NC Facility ID 9200434 County/FIPS: Wake/183 Permit Data Permit 04750 / R17 Issued 7/22/2016 Expires 6/30/2024 Class/Status Small Permit Status Active Current Permit Application(s) None Program Applicability SIP NSPS: Subpart 000 Compliance Data Inspection Date 08/08/2019 Inspector's Name Mary. Rose Fontana Operating Status Operating Compliance Code Compliance - inspection Action Code FCE On -Site Inspection Result Compliance TSP S02 NOX VOC CO PM10 * HAP 2015 1.91 --- --- --- --- 0.9090 --- 2010 2.20 --- --- --- --- 1.05 --- Five Year Violation History: None Date Letter Type Rule Violated Performed Stack Tests since last FCE: None Date Test Results Test Method(s) * Highest HAP Emitted (i Violation Resolution Date Source(s) Tested (1) DIRECTIONS TO FACILITY: Martin Marietta Raleigh/Durham Quarry is located at 6028 Triangle Drive, Raleigh, Wake County. From RRO, take 440 West, then take the Hwy 70/Glenwood Avenue Exit. Take Hwy 70/Glenwood Avenue west towards Durham. Triangle Drive is near Umstead Park and is the next stoplight after Ebenezer Church Rd. Turn right onto Triangle Drive, and the facility is located on the left. To get to the office, pass the weigh scales to your right, and as you reach the gravel yard, turn right. Go about 100 yards, then turn right after you pass the employee's locker room. Up a slight hill, there is a parking lot and another building. There are also small signs with "Office" and an arrow directing traffic. (II) FACILITY DESCRIPTION: The Martin Marietta Raleigh/Durham Quarry produces crushed stone and operates at approximately 450 tons per hour. Safety Note: Steel -toed shoes, a hard hat, eye protection, a safety vest and wheel chocks are required for this inspection. Each visitor must watch a facility safety video for this facility. (II1) INSPECTION SUMMARY: On August 8, 2019, Sindy Huang and I (Mary Rose Fontana) met with Mr. Chad Franks, the Plant Foreman, to conduct a compliance inspection. We reviewed the conditions of the current permit and facility flow diagram and equipment list. At the time of the inspection the facility was in operation. Mr. Franks escorted me with a company vehicle to conduct a close-up inspection of the on -site and permitted equipment. The facility uses water at every possible particulate emission point from conveying, crushing, and screening processes, and uses wet suppression on the roads as needed to control fugitive emissions. (IV) EMISSION SOURCES: Emission Emission Source Control Control System Source ID Description F System ID Description on -Metallic Mineral Processing Plant utilizing water suppression with no other control device, including: ES -Conveying conveying operations N/A �N/A ES -Crusher crushing operations I N/A NIA ES -Screening screening operations I N/A N/A (V) SPECIFIC CONDITIONS AND LIMITATIONS: A.1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A NCAC 2D .0202, 2D .0501, 2D .0510, 2D .0521, 2D .0524 (40 CFR 60, Subpart 000), 2D .0535, 2D .0540, and 2D .1806. In Compliance. The facility appears to be in compliance with all applicable state and federal regulations. A.2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i). n Compliance. r i W. marks of this requirement ct Am permit'sexph ation date - A.3. EQUIPMENT REPORTING - To demonstrate compliance with 15A NCAC 213.0501(c), the Permittee shall maintain on -site an equipment list and a plant (or flow) diagram of all equipment covered under this permit. In Compliance. The facility had an up-to-date equipment list, including descriptions, NSPS applicability, rated capacities, unique ID numbers, and dates of manufacture. The list and flow diagram were last updated on January 28, 2016. A.4. PARTICULATE CONTROL REQUIREMENT — As required by 15A NCAC 2D .0510 "Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements apply: a. The Permittee of a sand, gravel, recycled asphalt pavement (RAP), or crushed stone operation shall not cause, allow, or permit any material to be produced, handled, transported, or stockpiled without taking measures to reduce to a minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line for particulate matter, both PMjo and total suspended particulates. b. Fugitive dust emissions from sand, gravel, RAP, or crushed stone operations shall be controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources." c. The Permittee of any sand, gravel, RAP, or crushed stone operation shall control process -generated emissions: i. From crushers with wet suppression (excluding RAP crushers); and ii. From conveyors, screens, and transfer points such that the applicable opacity standards in 15A NCAC 2D .0521 Control of Visible Emissions," or 15A NCAC 2D .0524 "New Source Performance standards" are not exceeded. In Compliance. Aggregate piles appeared to be wet. The water mist applied to the crushing operation was visible. No visible emissions were observed. A.S. This primary crusher is a jaw crusher rated at 485 tons per hour at an 8 inch closed side crusher setting per the manufacturer's specifications as submitted. In accordance with 15A NCAC 2D .0510, any change from this crusher definition, other than like -for -like, will require a permit application to be submitted. The purpose of this stipulation is to characterize the primary crusher and not limit production. In Compliance. The capacity of 485 tons per hour still applies for this facility, per the requirements of the permit condition. A.6. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six -minute period, except that six -minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. In Compliance. Facility was in operation during the inspection, and no visible emissions were present. A.7. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the nonmetallic mineral processing equipment (wet material processing operations, as defined in 60.671, are not subject to this Subpart), the Permittee shall comply with all applicable provisions, including the notification, testing, reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60, Subpart 000, including Subpart A "General Provisions." a. NSPS Emissions Limitations - As required by 15A NCAC 2D .0524, the following permit limits shall not be exceeded: i. For affected facilities that commenced construction, modification, or reconstruction after August 31, 1983 but before April 22, 2008 (wet material processing operations, as defined in 60.671, are not subject to this Subpart): Affected Facility Pollutant i Emission Limit Crushers Visible Emissions 15% opacity Fugitive emissions from conveyor belts, screening Visible o operations, and other affected facilities Emissions 1 10 /o opacity ii. For affected facilities constructed, modified, or reconstructed on or after April 22, 2008 (wet material processing operations, as defined in 60.671, are not subject to this Subpart): Affected Facility _7 Pollutant Emission Limit Crushers Visible Emissions F12% opacity Fugitive emissions from conveyor belts, screening Visible F7%opacity operations, and other affected facilities Emissions b. Like -For -Like -Replacement - As provided in 40 CFR 60.670(d), when an existing facility is replaced by a piece of equipment of equal or smaller size, as defined in 40 CFR 60.671, having the same function as the existing facility, and there is no increase in the amount of emissions, the new facility is exempt from the provisions of 40 CFR 60.672, 60.674, and 60.675 except as provided for in 60.670(d)(3). The Permittee shall comply with the reporting requirements of 40 CFR 60.676(a). Equipment covered under 40 CFR 60.670 shall comply the requirements of 15A NCAC 2D .0521. In Compliance. The equipment list onsite appeared to be up-to-date and did not suggest that any NSPS testing has been missed or is overdue. No visible emissions were observed. A.8. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall Notify the Director or his designee. In Compliance. Mr. Franks stated that there had been no such occurrences. A.9. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints are received or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). In Compliance. No fugitive dust was observed outside property boundaries and no complaints have been filed against Martin Marietta Materials, Inc. Raleigh/Durham Quarry. A.10. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. In Compliance. No odors were detected at the facility or outside property boundaries. (VI) EXEMPT EMISSION SOURCES: No exempt/insignificant sources were observed during the inspection. (VII) 112r APPLICABILITY: This regulation is not applicable to this facility. (VIII) STACK TEST REVIEW: The last source test was conducted in May of 2004, with "acceptable results." No other source test data was listed in the IBEAM database. (IN) COMMANCE HISTORY: AnIgW was issued on April, 2UN for failure To keep a comple te equipment iistM required by permit condition A.5. (X) EMISSIONS INVENTORY REVIEW: The facility's throughput increased from 470,074 tons per year in 2010 to 481,289 tons per year in 2015. Total PM emissions decreased from 2.202 tons per year in 2010 to 1.909 tons per year in 2015. PMIo emissions decreased from 1.048 tons per year in 2010 to 0.909 tons per year in 2015. Emissions decreased due to differing product mixes. (XI) CONCLUSIONS AND RECOMMENDATIONS: At the time of this inspection, Martin Marietta Materials, Inc. Raleigh/Durham Quarry appeared to be in compliance with all permitting requirements. I recommend the facility be re- inspected within two years.