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HomeMy WebLinkAboutAQ_F_0100010_20190417_EI_Cmb-EI-File 2018 Emissions Inventory Review / Data Tracking Form Facility Name: Steric cle, Inc. Facility ID: 0100010 Facility Assigned to: Data Entry: Alamance County Classification: Taylor Hartsfield MTH Confidential Copy Submitted? Title V � YES NO Initial Review/Data Entry ® Enter date received into ED. Date Received: q //511 15� p f 9 Assigned to appropriate individual. Date Assigned: Date Due: ❑ Paper copy submitted: One copy received with supporting documentation,certification form signed by responsible official,and appears generally complete; OR 0 Electronic copy submitted: All supporting documentation and certification form(with time/date stamp)signed by responsible official has been received. Q) Comments: Inventory Review COY All forms and supporting documentation appear to be complete if paper submission(check ED OS data if electronic). 2" Contact,address,phone number changes entered into I-Beam/Facilities if necessary. CY All known operating scenarios,control devices,and emission release points have been entered for each emission source(permitted, insignificant,and unpermitted)or note that the emission source was not operated or not required to report. Check if SCC codes for each OS are accurate and update if needed. Evaluate"U"sources for significance and address according to policy. ®' Calculations/forms appear to add up correctly. ' All compliance issues are being addressed(e.g.Toxics limits,above TV thresholds, large emissions increase/decrease,installation without a permit). ©'All volatile HAPs/TAPs were included in the VOC total. C-Calculations and control efficiencies appear correct. Emission factors are the best available and most current factors appropriate for the reporting facility(e.g. stack testing,AP-42,etc.). N PO Review facility comments and address any issues. 9—Update ED(Data Entry Main) if additional information is required(corrections due date and date received). Check all ED QA/QC reports. ©" Comparison with previous emission inventory must be made and outliers(> 10%)must be investigated and explained. a—Put inventory review comments and summarize any changes in ED-Data Entry Main"DAQ internal comments". O''Print and attach the facility total report. Date Info Requested: �/J Date Info Received: Total Days on Hold: 0 Date Review Complete: Signature: IV Date Submitted to EI Coordinator: Date Approved: Initials: �✓ nta Inventory Certification Form(Title V) nvir'onme Receiveve quality d Facility Name: Stericycle,Inc. Facility ID : 0100010 APR i -) Permit: 05896 1168 Porter Avenue r 4 Haw River,NC 27258 Winston-Salem County : Alamance Regianal DAQ Region : WSRO nfi`FFe North Carolina Department of Environment and Natural Resources Division of Air Quality Air Pollutant Point Source Emissions Inventory—Calendar Year 2018 These forms must be completed and-returned even if the facility did not operate or emissions were zero The legally defined "Responsible Official" of record for your facility is Alan SkrzX12czak This person or one that meets the definition below must sign this certification form. The official submitting the information must certify that he/she complies with the requirements as specified in Title 15A NCAC 2Q.0520(b)which references and follows the federal definition. 40 CFR Part 70.2 defines a responsible as meaning one of the following: 1. For a corporation: a president, secretary,treasurer, or vice—president of the corporation in charge of a principal O business function,or any other person who performs similar policy or decision making functions for the overall operation of one or more manufacturing,production,or operating facilities applying for a or subject to a permit and either b i. the facilities employ more than 250 persons or have gross annual sales or expenditures exceeding$25 million(in second quarter 1980 dollars); or ii.the delegation of authority to such representatives is approved in advance by the permitting authority; 2. For partnership or sole propietorship; a general partner or the proprietor,respectively; 3. for a muncipality, state, federal,or other public agency includes the chief executive officer having responsibility for the overall operations of a principal geographic unit of the agency(e.g.,a Regional Administrator of EPA). CERTIFICATION TAT ME rt nt: Legally Rcspon ible I certify that I am the responsible official for this facility,as described above,and hereby certify that the information contained in this air emissions report,including attached calculations and documentation, is true,accurate and complete. (Subject to legal enalities of up to$25,000 per occurrence and possible imprisonment as outlined in G.S.§143-215.3(a)(2)) Responsible Official's Signature Below use blue ink): Date Signed: Printed Name: Alan Skrzypczak / h Si nature: This form applies to Title V facilities. If this lity s not classified as Title V,p ease telephone your regional office Emission Inventory contact at once for proper forms. Email address of Responsible Official: askrzypczak@stericycle.com Information on this Form cannot be held confidential COPY of RECORD Date Submitted: 4/15/2019 16:28:18 1 COPY of RECORD Date Submitted: /15/2019 16:28:18 As entered in AERO Facility Name: Stericycle,Inc. Facility ID : 0100010 1168 Porter Avenue Permit: 05896 Haw River,NC 27258 County : Alamance DAQ Region : WSRO Listing of Emission Sources and Control Devices on Permit. See instructions *ES ID on *ES Description xCS ID *CS Description * CD ID's Air Permit diesel—fired emergency generator EG1 (500 kilowatts) [MACT ZZZZ; NSPS IIII] dual chamber hospital,medical and infectious waste incinerator ESO1 (HMIWI) firing natural gas (4.6 CS-1 Quench Column,Packed bed gaseous CD01, CD02, million Btu/hr primary chamber adsorber,Venturi Scrubber CD03 burner and 6.0 million Btu/hr secondary chamber burner) dual chamber hospital,medical and infectious waste incinerator ES02 (HMIWI)firing natural gas (4.6 C,S 2 Quench Column,Packed bed gasous CD04 million Btu/hr primary chamber adsorber,Venturi Scrubber burner and 6.0 million Btu/hr secondary chamber burner) I—AMM Facility—wide storage of 19% aqueous ammonia I—CT-1 cooling tower(55,200 gallons per hour water recirculation rate) I—CT-2 cooling tower(55,200 gallons per. hour water recirculation rate) 2 Facility Total CY 2018 Emission Summary Recorded in ED Facility ID#: 0100010 Facility Name: Stericycle, Inc. Permit#(s): 05896T25 Green House Gases Pollutants (GHG) Actual Emissions Tons/Yr Pollutant Cps CY 2018 CY 2017 Demini- Change from ED from Fees mus Carbon Dioxide (CO2) 124389 15,774.26 13,818.54 5,000.0 14.2% CO2 equivalent(sum of individual GHG pollutant emission 14,310.41 metric tons times their 1995 IPCC Global Warming Potential(GWP), converted to metric tons) Criteria Pollutants Actual Emissions (Tons/Year) Pollutant CAS CY 2018 CY 2017 Demini- from ED from Fees mus ('hange CO CO 0.690000 0.500000 0.5 38,00/4, NOx NOx 19.91 21.35 0.5 -6.7% PM(TSP) TSP 0.940000 1.00 0.5 -6.0% PM10 PMIO 0,750000 0.800000 0.5 -6.3% PM2.5 PM2.5 0.520000 0.540000 0.5 -3.7% S02 S02 0.230000 0.230000 0.5 0.0% VOC Vp(' 0.800000 0.850000 0.5 -5.9% Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPS) (Pounds/Year) Pollutant CAS CY 2018 CY 2017 Demini- from ED from Fees mus Change Arsenic& Compounds(total mass of elemental AS, arsine and 0.068130 0.076330 0.01 -10.7% all inorganic compounds) Arsenic Unlisted Compounds- Specify Compound ASC-Other 0.068130 0.076330 0.01 -10.71%, (Component of ASC) Beryllium& compounds (Total mass) 0.028280 0.030540 1.0 -7.4% Beryllium Unlisted Compounds- Specify Compound BEC-Other 0.028280 0.030540 1.0 -7.4% (Component of BEC) Cadmium& compounds (total mass includes elemental metal) 0.209730 0.268760 0.1 -22.0% Cadmium Unlisted Compounds- Specify Compound CDC-Other 0.209730 0.268760 0.1 -22.0`%, (Component of CDC) 04/29/2019 Page ] of 3 Facility Total CY 2018 Emission Summary Recorded in ED Facility ID#: 0100010 Facility Name: Stericycle, Inc. Permit#(s): 05896T25 Hazardous Air Pollutants(HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPS) (Pounds/fear) Pollutant CAS CY 2018 CY 2017 Demini- % from ED from Fees mus Change Chromium-All/Total(includes Chromium(VI) categories, 0.027370 0.030680 0.1 -10.8% metal and others) Chromium(VI)Non-Specific Unlisted Compounds- NSCR6-0ther 0.027370 0.030680 0.01 40.8% Specify Compound(Component of NSCR6&CRC) Chromium(VI) Non-Specific Compounds, as Chrom(VI) 0.027370 0.030680 0.01 -10.8% (Component CRC) Chromium(VI)Non-Specific Unlisted Compounds- NSCR6-0ther 0.027370 0.030680 0.01 -10.811/ Specify Compound(Component of NSCR6 & CRC) Lear!& compounds 3.00 2.94 1.0 2.0% Lead Unlisted Compounds-Specify Compound PBC-Other 3.00 2.94 10.0 2.1% (Component of PBC) Manganese& compounds 0.604590 0.644950 10.0 -6.3% Manganese Unlisted Compounds-Specify Compound MNC-Other 0.604590 0.644950 10.0 -6.3% (Component of MNC) Mercury & Compounds-all total mass includes Hg Vapor 0.150710 0.127640 0.001 18.1 Mercury Unlisted Compounds - Specify Compound I-MC-Other 0.150710 0.127640 0.001 18.1'% (Component of HGC) Nickel& Compounds,sum total mass includes elemental 1.21 1.30 1.0 -6.9% Nickel Unlisted Compounds(Component ofNIC- NIC-Other 1.21 1.30 1.0 -6.7% Specify) Polycyclic Organic Matter(Specific Compounds from OAQPS 0.000000 Not 1.0 N/A or TV) Reported Tetrachlorodibenzo-p-dioxin,2,3,7,8- (Component of 1746-01-6 0.000000 Not 0.00001 N/A CLDC& 83329/POMTV) Reported Ammonia(as NH3) 7664-41-7 47.24 34.92 100.0 35.3'%, Chlorine 7782-50-5 5.99 6.65 100.0 -10.0°o Fluorides(sum of all fluoride compounds as mass of F 16984-48-8 6.48 7.10 10.0 -8.8% ion) Formaldehyde 50-00-0 1.11 0.818540 Hexane, n- 110-54-3 26.58 19.65 100.0 35.3% 04/29/2019 Page 2 of 3 Facility Total CY 2018 Emission Summary Recorded in ED Facility ID#: 0100010 Facility Name: Stericycle. Inc. Permit#(s): 05896T25 Hazardous Air Pollutants (HAPs) Actual Emissions and/or Toxic Air Pollutants(TAPS) (Pounds/fear) Pollutant CAS CY 2018 CY 2017 Demini- % from ED from Fees mus Change Hydrogen chloride(hydrochloric acid) 7647-01-0 15.99 55.93 100.0 -71.4`%o Hydrogen fluoride(hydrofluoric acid as mass of HF) 7664-39-3 6.48 7.10 100.0 -8.8% (Component of 16984488/Fluorides) Largest Individual HAP Hexane, n- 26.58 Ibs Total HAP Emissions 61.44 Ibs Largest Individual CAP NOx 19.91 tons Total CAP Emissions 22.38 tons Total TAP Emissions 110.62 lbs Total Aggregate 22.42 tons Emissions DAQ's Comments Regarding Inventory Difference in CY2017 and CY2018 emissions is due to: 1)Updated emission factors from 2018 stack test;2)Increased NG use;3) Decreased incinerator throughputs;and 4)Increased generator use.-MTH 04/29/2019 Page 3 of 3 2018 Annual Operating Report #1 #2 Stericycle,Inc. Maximum Permitted Capacity: 8370 8370 tons/year Haw River,N.C. Production Used for Emission Estimates: 5446 5154 tons/year Weight Factor for Emission Factor Determination 0.0000 0.0000 Nat Gas Usage 7382 7382 MCF/year Diesel Fuel Usage for Emergency Generator 708.0 0 Gal/year Total Operating Hours 6718 7015.5 Cooling Tower Water Recirculated 370848 387257 M al/year n It# POLLUTANT EMISSION EMISSION FACTOR ANNUAL NAME FACTOR UNITS SOURCE EMISSION RATE 1b/vr tons/yr NOx(fr.waste) 3.78 lb/ton waste Haw River Stack Test, 5/15 20571.6 10.29 NOx(Process NG) 100 Ib/MM CF AP42,Table 1.4-1 Small Boilers 738.2 0.37 NOx(fr.Diesel Gen.) 255 Ib/MGaI Manufacturer Emmision Data 180.5 0.09 Total NOx 21490.3 10.75 TSP,PM10(fr.waste) 0.112 lb/ton waste Haw River Stack Test, 4/18 609.9 0.30 PM2.5(fr.waste) 0.075 lb/ton waste HR Stack Test 5/14 @ 66%of PM10 per AP42 Tab 2.3-15 406.3 0.20 PM,PM10(Process NG) 7.6 Ib/MM CF AP42,Table 1.4-1 Small Boilers 56.1 0.03 PM(fr.Diesel Gen.) 2.8 Ib/MGaI Manufacturer Emmision Data 2.0 0.00 PM(fr.Cooling Tower) 0.00051 Ib/MGaI AP42-Table 13.4-1and 300 ppm TDS(8 cycles) 189.1 0.09 Total TSP 857.1 0.4 SO2 fr.waste) 0.05 lb/ton waste Haw River Stack Test, 5/13 255.1 0.13 SO2(Process NG) 0.6 Ib/MM CF AP42,Table 1.4-1 Small Boilers 4.4 0.00 SO2(fr Diesel Gen.) 31.2 Ib/MGaI AP42, Recip Diesel Engines 22.1 0.01 Total SO2 281.6 0.14 CO(fr.waste) 0.003 lb/ton waste Haw River Stack Test, 5/15 15.9 0.01 CO(Process NG) 84 Ib/MM CF AP42,Table 1.4-1 Small Boilers 620.1 0.31 CO(fr.Diesel Gen.) 48.9 Ib/MGaI AP42, Recip Diesel Engines 34.6 0.02 Total CO 670.6 0.34 CO2(fr.waste) 2591.12 lb/ton waste Haw River Stack Test, 4/18 14110575 7055.29 CO2(Process NG) 116060 Ib/MM CF AP42,Table 1.4-1 Small Boilers 856756 428.38 CO 2(fr.Diesel Gen.) 20906 Ib/MGaI 41.5 deg API,84.6%Carbon 14802 7.40 Total CO2 14982132 7491.07 VOC(fr.waste) 0.14 lb/ton waste AP42,5th Edition,Table 2.3-1,2 762.4 0.38 VOC(Process NG) 5.5 Ib/MM CF AP42,Table 1.4-1 Small Boilers 40.6 0.02 VOC(fr.Diesel Gen.) 1.7 Ib/MGaI Manufacturer Emmision Data 1.2 0.00 Total VOC 804.2 0.40 As 3.13E-06 lb/ton waste Haw River Stack Test, 5/14 0.017 0.000 Be 3.32E-06 lb/ton waste Haw River Stack Test, 5/14 0.018 0.000 Cd 3.13E-05 lb/ton waste Haw River Stack Test, 4/18 0.170 0.000 Cr(VI) 1.23E-06 lb/ton waste Haw River Stack Test, 5/14 0.007 0.000 Hg 1.31 E-05 lb/ton waste Haw River Stack Test, 4/18 0.071 0.000 Mn 8.48E-05 lb/ton waste Haw River Stack Test, 5/14 0.462 0.000 Ni 1.60E-04 lb/ton waste Haw River Stack Test, 5/14 0.872 0.000 Pb 1.38E-04 lb/ton waste Haw River Stack Test, 4/18 0.750 0.000 HF 5.74E-04 lb/ton waste Haw River Stack Test, 05/15 3.126 0.002 HCI 7.41 E-04 lb/ton waste Haw River Stack Test, 4/18 4.036 0.002 Formaldehyde 88.12 Ib/MMM CF USEPA Emission Factor for Nat.Gas Combustion 0.651 0.000 D/F TEQ O.0E+00 lb/ton waste Haw River Stack Test, 05/13 0.000E+00 0.000E+00 2378 TCDD 0.0E+00 lb/ton waste Haw River Stack Test, 05/13 0.000E+00 O.O00E+00 Chlorine 0.000378 lb/ton waste Haw River Stack Test, 05/15 2.057 0.001 TOTAL HAP EMISSIONS 12.236 0.006 Unit#2 POLLUTANT EMISSION EMISSION FACTOR ANNUAL NAME FACTOR UNITS SOURCE EMISSION RATE Ib/vr tons/vr NOx(fr.waste) 3.38 lb/ton waste Haw River Stack Test, 4/29/15 17415.9 8.71 NOx(Process NG) 100 Ib/MM CF AP42,Table 1.4-1 Small Boilers 738.2 0.37 NOx(fr.Diesel Gen.) 469 Ib/MGaI AP42,Residential Furnaces 0.0 0.00 Total NOx 18154.1 9.08 TSP,PM10(fr.waste) 0.142 lb/ton waste Haw River Stack Test, 4/18 730.5 0.37 PM2.5(fr.waste) 0.094 Ib/ton waste HR Stack Test 3/21/11 @ 66%of PM10 per AP42 Tab 2.3-15 514.1 0.26 PM,PM10(Process NG) 7.6 Ib/MM CF AP42,Table 1.4-1 Small Boilers 56.1 0.03 PM(fr.Cooling Tower) 0.00051 Ib/MGaI AP42-Table 13.4-1and 300 ppm TDS(8 cycles) 197.5 0.10 Total TSP 984.1 0.5 S02(fr.waste) 0.03 lb/ton waste Haw River Stack Test, 5/13 159.5 0.08 S02(Process NG) 0.6 Ib/MM CF AP42,Table 1.4-1 Small Boilers 4.4 0.00 S02(fr Diesel Gen.) 31.2 Ib/MGaI AP42,Residential Furnaces 0.0 0.00 Total S02 163.9 0.08 CO(fr.waste) 0.003 lb/ton waste Haw River Stack Test, 4/30/15 13.8 0.01 CO(Process NG) 84 Ib/MM CF AP42,Table 1.4-1 Small Boilers 620.1 0.31 CO(fr.Diesel Gen.) 102 Ib/MGaI AP42,Residential Furnaces 0.0 0.00 Total CO 633.9 0.32 CO2(fr.waste) 3050.81 lb/ton waste Haw River Stack Test, 4/18 15725245 7862.62 CO2(Process NG) 116034 Ib/MM CF 100%Conversion to CO2 856561 428.28 CO2(fr.Diesel Gen.) 20906 Ib/MGaI 41.5 deg API,84.6%Carbon 0 0.00 Total CO2 16581807 8290.90 VOC(fr.waste) 0.14 lb/ton waste AP42,5lh Edition,Table 2.3-1,2 721.6 0.36 VOC(Process NG) 5.5 Ib/MM CF AP42,Table 1.4-1 Small Boilers 40.6 0.02 VOC(fr.Diesel Gen.) 32.1 Ib/MGaI AP42,Residential Furnaces 0.0 0.00 Total VOC 762.2 0.38 As 9.91 E-06 lb/ton waste Haw River Stack Test, 4/30/15 0.051 0.000 Be 1.98E-06 lb/ton waste Haw River Stack Test, 4/30/15 0.010 0.000 Cd 7.62E-06 lb/ton waste Haw River Stack Test, 4/18 0.039 0.000 Cr(VI) 4.01 E-06 lb/ton waste Haw River Stack Test, 4/30/15 0.021 0.000 Hg 1.54E-05 lb/ton waste Haw River Stack Test, 4/18 0.079 0.000 Mn 2.77E-05 lb/ton waste Haw River Stack Test, 4130/15 0.143 0.000 Ni 6.56E-05 lb/ton waste Haw River Stack Test, 4/30/15 0.338 0.000 Pb 4.36E-04 lb/ton waste Haw River Stack Test, 4/18 2.250 0.001 HF 6.50E-04 lb/ton waste Haw River Stack Test, 4/30/15 3.348 0.002 HCI 2.32E-03 lb/ton waste Haw River Stack Test, 4/18 11.946 0.006 Formaldehyde 88.12 Ib/MMM CF NC DEQ Emission factor 0.651 0.000 D/F TEQ 4.09E-12 lb/ton waste Haw River Stack Test, 4/30/15 2.109E-08 1.055E-11 2378 TCDD 3.79E-12 lb/ton waste Haw River Stack Test, 4/30/15 1.953E-08 9.766E-12 Chlorine 7.63E-04 lb/ton waste Haw River Stack Test, 4/30/15 3.932 0.002 Total D/F 8.63158E-10 TOTAL HAP EMISSIONS 22.808 0.011 Unit#1 -Production and Natural Gas Usage Summary Nat.Gas Usage Ibs/mnth hrs/month days/month %BY QTR MCF %BY QTR Jan 956,996 550.9 23.0 1029.0 Feb 856,615 568 23.6 25.7 493.0 33.9 March 980,956 532 22.2 505.0 April 807,192 486 20.3 705.5 May 1,032,405 430 17.9 21.6 384.0 21.6 June 865,089 467 19.5 392.0 July 852,636 641 26.7 470.5 Aug 1,043,541 575 24.0 25.0 576.5 19.5 Sept 949,955 597 24.9 583.5 Oct 858,648 679 28.3 650.0 Nov 995,718 583 24.3 27.7 613.5 25.0 Dec 691,754 610 25.4 979.5 TOTAL 10,891,506 6718.3 279.93 100.0 7382.0 100.0 Average Average Production NG Usage Hours/Day bays/Week tons M CF Annual 19.8 6.4 5446 7382 Ozone Season(JJA) 19.1 6.3 1381 1439 Unit#2-Production and Natural Gas Usage Summary Nat.Gas Usage Ibs/meth hrs/month days/month %BY QTR MCF %BY QTR Jan 804,250 605 25.2 1,029.00 Feb 855,576 548 22.8 25.3 493.00 33.9 March 795,193 637 26.5 505.00 April 804,442 545 22.7 705.50 May 687,246 647 26.9 22.2 384.00 21.6 June 724,978 566 23.6 392.00 July 980,315 555 23.1 470.50 Aug 870,844 682 28.4 25.0 576.50 19.5 Sept 905,919 596 24.8 583.50 Oct 1,046,202 543 22.6 650.00 Nov 881,777 630 26.2 27.5 613.50 25.0 Dec 952,164 462 19.3 979.50 TOTAL 10,308,904 7015.5 292.3 100.0 7382.0 100.0 Average Average Production NG Usage Hours/Day Days/Week tons M CF Annual 20.6 6.4 5154 0 Ozone Season(JJA) 20.5 6.3 1288 1439