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HomeMy WebLinkAboutAQ_F_0900009_20140115_CMPL_InspRpt MEMORANDUM TO: File FROM: Robert Hayden, DAQ FRO DATE: 15 January 2014 SUBJECT: Dupont Fayetteville McCI Accident—31 Oct 13 The purpose of this memo is to document the closure of DAQ activities related to the subject. See attached correspondence from the company,dated 11 Nov 14 and the associated DAQ FRO Complaint Investigation Report for details. The McCI release was caused by an accident whose specifics may never be known. There is typically no loss(emissions) associated with routine processes, so stipulated requirements and limits in the Title V permit(toxics emission limits) do not apply. McCI is not a 112r-listed chemical subject to the Accidental Release Prevention under the Clean Air Act Title III, Part 68. FRO believes that no further regulatory action is appropriate. oU PANT DuPont Chemicals&Fluoroproducts r ® Fayetteville Works Plant RECEIVED 22828 NC Hwy 87 /6! Fayetteville,NC 211306 28306 7332 NOV t 3 2013 OENR-FAYETTE%ALLE REGIONAL OFFICE CERTIFIED MAIL ARTICLE NUMBER 7007 0710 00051455 9218 RETURN RECEIPT REQUESTED November 11, 2013 Mr. StevenF. Vozzo NCDENR—Division of Air Quality Fayetteville Regional Office 225 Green Street— Suite 714 Fayetteville,NC 28301 SUBJECT: Title V Air Quality Permit Deviation and Excess Emissions DuPont Company—Fayetteville Works Air Quality Permit No. 03735T37 Facility ID: 0909009,Fayetteville, Bladen County Dear Mr. Vozzo: Pursuant to Part I Section 3(l.A)(2)(a) and Section 3(I.A.)(3)(a) of the subject Title V permit, this letter is the required notification of excess emissions and a state-enforceable- only permit deviation of an emissions limitation for methylene chloride specified in Part I Section 2.2(B)(1) of the subject permit, which is the rule regulating North Carolina toxic air pollutant emissions per 15A NCAC 2D .1100. That limitation sets a facility-wide emission limit of 24.85 pounds of methylene chloride per hour. Methylene chloride is used as the heat-transfer liquid ("brine") throughout the site's Nafion® Process Area. On October 31, 2013, a 3/8-inch copper tube fitting in the brine system became detached, which resulted in the release of methylene chloride inside of the Nafion®Polymers Process manufacturing building. This release from the brine system resulted in 1,181 pounds of methylene chloride being unaccognted-for and presumed to have been vented to the atmosphere through the Nafion® Polym�xs Process stack(ID No.NEP-G)during a 1-hour period. E.I.du Pont de Nemours and Company Mr. Steven F. Vozzo Page 2 of 2 NCDENR—Division of Air Quality November 11, 2013 The loss of 1,181 pounds of methylene chloride during a 1-hour period exceeds the Part I Section 2.2(B)(1) limit of 24.85 lb/hr methylene chloride. The cause of this deviation was due to a release of methylene chloride from a detached copper tube fitting in the Nafion®Process Area's brine system. The Nafion© Polymers Process is currently shutdown due to this incident. The brine system's copper tube fitting will have been reattached prior to the start-up of that Nafion® Polymers Process. If you have any questions regarding this excess emission and permit deviation, or if you need any additional information,please contact Michael Johnson at(910) 678-1155. To comply with the requirement of Section 3(D) of the subject permit, the required photocopy of this letter is enclosed. By my signature below, I certify that I believe the information contained in this letter is true, accurate, and complete. Sincerely, Ellis H. McGaughy Plant Manager t t