HomeMy WebLinkAboutAQ_F_0200098_20190402_PRMT_Permit ROY COOPER
Governor
MICHAEL S.REGAN
secrersry
MICHAEL ABRACZINSKAS
flrrecror
NORTH CAROLINA
Environments!Quality
April 2,2019
David Himebaugh
President
Piedmont Composites and Tooling,LLC
33 Lewittes Road
Taylorsville,NC 28681
Dear Mr.Himebaugh:
SUBJECT: Air Permit No. 09941 T04
Facility ID Number: 0200098
Piedmont Composites and Tooling,LLC
Taylorsville,Alexander County,North Carolina
Fee Class: Title V
PSD Status: Minor
In accordance with your completed Air Quality Permit Applications for renewal of your Title V
permit received March 27, 2017, we are forwarding herewith Air Quality Permit No. 09941 T04 to
Piedmont Composites and Tooling, LLC, located at 33 Lewittes Road, Taylorsville, North Carolina
authorizing the construction and operation, of the emission source(s)and associated air pollution control
device(s) specified herein. Additionally, any emissions activities determined from your Air Quality
Permit Application as being insignificant per 15A North Carolina Administrative Code 02Q .0503(8)
have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for
the annual compliance certification are contained in General Condition P in Section 3.The current owner
is responsible for submitting a compliance certification for the entire year regardless of who owned the
facility during the year.
As the designated responsible official it is your responsibility to review,understand,and abide
by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that
any person who operates any emission source and associated air pollution control device subject to any
term or condition of the attached permit reviews, understands, and abides by the condition(s) of the
attached permit that are applicable to that particular emission source.
If any parts,requirements,or limitations contained in this Air Quality Permit are unacceptable to
you,you have the right to request a formal adjudicatory hearing within 30 days fol lowing receipt of this
permit, identifying the specific issues to be contested. This hearing request must be in the form of a
written petition, conforming to NCGS (North Carolina General Statutes) 150B-23, and filed with both
the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714
and the Division of Air Quality,Permitting Section, 1641 Mail Service Center,Raleigh,North Carolina
27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from
the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon
receipt of the request for a hearing unless a request for a hearing is made pursuant to NCGS 150B-23,
this Air Quality Permit shall be final and binding 30 days after issuance.
M
North Carolina Department of Environmental Quahty I DIvislon of Air Qualhy
r 217 West Jones Street 1164t Mail Service Center I Raleigh,North Carolina 27699-1641
. r.r owxa 919,70.7 8400
Mr.Himebaugh
April 2,2019
Page 2
You may request modification of your Air Quality Permit through informal means pursuant to
NCGS 150B-22..This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that this Air Quality Permit will
become final and binding regardless of a request for informal modification unless a request for a hearing
is also made under NCGS 15013-23.
The construction of new air pollution emission source(s) and associated air pollution control
device(s),or modifications to the emission source(s)and air pollution control device(s) described in this
permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to
construction unless the Permittee has fulftlled the requirements of NCGS 143-215.108A(b)and received
written approval from the Director of the Division of Air Quality to commence construction. Failure to
receive an Air Quality Permit or written approval prior to commencing construction is a violation of
NCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in NCGS
143-215.114A and 143-215.11413.
Alexander County has triggered increment tracking under PSD for S02. However,this permit
renewal does not consume or expand increments for any pollutants.
This Air Quality Permit shall be effective from April 2, 2019 until March 31, 2024, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations as
specified therein.
The changes made to the permit are summarized in the attachment to this letter. Should voil have
any questions concerning this matter,please contact David B. Hughes at Dayid.B.HuFghes i nedenr.gov
or(919)707-8411.
Sincerely yours,
• ld/William D. Willets,P-E., Chief,Permitting Section
rI Division of Air Quality,NCDEQ
Enclosure
c: Heather Ceron,EPA Region 4(with review)
Bruce Ingle,Mooresville Regional Office
Central Files
Connie Horne,Permitting Scction(cover letter only)
ATTACHMENT to cover letter of Air Permit No. 09941TO4
Piedmont Composites and Tooling,LLC
The followin-chant,es were made to the existing Permit No.09941T03:
Page(s) Section Description of Change(s)
Cover letter --- Modified to reflect current permit number,issue and effective dates.
All Headers Amended permit revision number.
Attachments Entire permit, Modified to reflect current permit number,issue and effective dates.
and Pages 1-22 where applicable
Page 7 2.1 B.2.c Updated Shell language in 15A NCAC 02D .0521
Pages 9& 10 2.1 C.2.c Updated Shell language in 15A NCAC 02D .0521
Pages 13-22 General Conditions Updated Shell Conditions to(v5.3 08/21!2018)
ATTACHMENT to cover letter of Air Permit No. 09941T04
Piedmont Composites and Tooling, LLC
Insignificant Activities under 1511 NCAC 02Q .0503(8)
Emission Source Emission Source Description Control Device III No. Control Device
ID No. Description
IES-01 Grinding area NIA NIA
IES-02 Woodworking operations N/A NIA
IES-03 Welding operations NIA NIA
IES-04 Solvent cleaning operations NIA N/A
IES-08 Natural gas-fired make-up heaters N/A NIA
1. Because an activity is insignificant does not mean that the activity is exempted ftom an applicable requirement
or that the Permittee is exempted from demonstrating compliance with any applicable requirement.
2. When applicable,emissions from stationary source activities identified above shall be included in determining
compliance with the permit requirements for toxic air pollutants under 15A NCAC 02D .1100 "Control of
Toxic Air Pollutants"or 02Q.0711 "Emission Rates Requiring a Permit."
3. For additional information regarding the applicability of MACT or['TACT see the T)AO nage t.itle_d"Sneri_fi_r.
Permit Conditions Itegulatory Guide."The link to this site is as follows:http A/deq,nc.gov/about/diyisionslair-
uali !air- ualit - ermitsls ecific- ermit-conditions-re ulatorv- wide.
Q7 State of North Carolina
Department of Environmental Quality
NORTH -~CARQt.INA Wool
DepmWW"ofEfftex+lenw"Ity Division of Air Quality
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
09941T04 09941T03 April 2, 2019 March 31,2024
Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to construct and
operate the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the
tenns,conditions,and limitations within this permit. This permit is issued under the provisions of Article 21 B of Chapter
143,General Statutes of North Carolina as amended,and Title 15A North Carolina.Administrative Codes(15A NCAC),
Subchapters 02D and 02Q,and other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 02Q, the Permiace shall not construct, operate, or modify any emission
source(s)or air pollution control device(s)without having Crst submitted a complete Air Quality Permit Application to
the permitting authority and received an Air Quality Permit,except as provided in this permit.
Permittee: Piedmont Composites and Tooling, LLC
Facility ID: 0200098
Mailing Address: 33 Lewittes Road
City, State, Zip: Taylorsville, NC 28681
Physical Address: 33 Lewittes Road
City, County, State, Zip: Taylorsville,Alexander,NC 28681
Application Number: 0200098.17A
Complete Application Date: March 27, 2017
Primary SIC Code: 3089
Division of Air Quality, Mooresville Regional Office
Regional Office Address: 610 East Center Avenue, Suite 301
Mooresville, North Carolina 28115
Permit issued this the 2"a day of April 2019
J�0CWilliam D. Willets F.E., Chief, Permitting Section
By Authority of the Environmental Management Commission
Table of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1-Emission Sources)Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeeping,and
reporting requirements)
2.2-Multiple Emission Source(s)Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeeping,and
reporting requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT List of Acronyms
Permit 09941T04
Page 3
SECTION I- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE (S) AND
APPURTENANCES
The following table contains a.summary of all permitted emission sources and associated air pollution control devices
and appurtenances:
Page Emission Source Emission Source Description Control Control Device
No(s) ID No. Device Description
ID No.
3-6, 11 002 Latninatinglgel coat operation NIA NIA
& 12 RACT
WWWW
3,6-8, 004 Dry filter-type surface coating NIA N/A
l 1 & 12 operation
3, 8-10, 005 Sanding Operations DC001 Dust Collector(800
11 & 12 square feet of filter area)
3-6, 11 006 Resin storage tank(5,880 NIA N/A
& 12 MALT gallons)
WWWW
Permit 09941 T04
Page 4
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s)and associated air pollution control device(s)and appurtenances listed below are subject to the
following specific terms, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting
requirements as specified herein:
A. One laminating/gel coat operation(IIl No.002)
One resin storage tank(IIl No.006)
The following table vides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Visible emissions 20 percent o,aciiN 15A NCAC 02D.0521
Hazardous air National Emission Standards for Hazardous Air Pollutants 15A NCAC 02D.1I 11
pollutants from Reinforced Plastic Composites Production (40 CFR 63, Subpart
WWWW 1
Toxic air pollutants State-enforceable only 15A NCAC 02Q.0711
See Sections 2.2 A.1,2.2 A.2 15A NCAC 02D.1100
Odors State-Enforceable Only 15A NCAC 02D.1806
See Section 2,2 A,3
1. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source (ID No. 002) shall not be more than 20 percent opacity when averaged
over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once
in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average
exceed 87 percent opacity.
Testing[15A NCAC 02Q.0508(f ]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If
the results of this test are above the limits given in Section 2.1 A.1.a above.the Pemuttee shall be deemed in
noncompliance with 15A NCAC 0213.0521.
Monitorin2/Recordkeepin2/Reporting[15A NCAC 02Q.0508(f)]
c. No monitoring/recordkeeping/reporting is required for visible emissions from these operations.
2, 15A NCAC 02D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
The Permittee shall comply with all applicable provisions contained in Environmental Management Commission
Standard 15A NCAC 02D .1111,"Maximum Achievable Control Technology" (MALT) as promulgated in 40
CFR 63, Subpart WWWW, "National Emission Standards for Hazardous Air Pollutants for Reinforced Plastic
Composites Production,"including Subpart A "General Provisions" as follows:
Emission Limits/Work Practice Standards
a. The Pcnnittee shall limit its organic hazardous air pollutant(HAP) emissions from its open molding, gel-
coating operations(ID No.002)as described in 63.5805(b)and Table 3 - Subpart WWWW,which include,
in part:
Permit 09941 T04
Page 5
If your operation is... And you usc... Your organic HAP
emissions limit is...
Open molding—non- Mechanical resin application 88(lblton)
corrosion-resistant and/or Filament application 188(lb/ton)
high strength Manual resin a�zlication 87(lb/ton)
Open molding--tooling Mechanical resin application 254(lb/ton)
Manual resin a lication 157(lb/ton)
Open molding—gel coat Tooling;gel coating 440(lb/ton)
Whiteloff white pigmented gel 267(lb/ton)
coating 377(lb/ton)
All other pigmented gel coating 522(lb/ton)
Clear production gel coat
b. As specified in 40 CFR 63.5805(b),the Permittee must meet all applicable work practice standards in Table
4 of MACT Subpart WWWW, including:
For... You must...
All cleaning operations Not use cleaning solvents that contain HAP,except
that styrene may be used as a Gleaner in closed
systeins,and organic HAP containing cleaners may
be used to clean cured resin from application
equipment. Application equipment includes any
e�ui�ment that directly contacts resin.
All HAP-containing materials storage operations Keep containers that store HAP-containing
materials closed or covered except during the
addition or removal of materials. Bulk HAP-
containing materials storage tanks may be vented
as necessary for safet%.
All mixing operations ! 1Tse mixer covers with no visible gaps present in
the mixing covers,except that gaps of up to one
inch are permissible around the mixer shafts and
any required instrumentation.
Keep the mixer covers closed while actual mixing
is occurring except when adding materials or
changing covers to the mixing vessels.
Monitoring
c. Although the method fxom 40 CFR 63.5810(b) is detailed below, the Permittee, as described in 40 CFR
63.5810,may change compliance methods to any method specified in 40 CFR 63.5810. The Permittee shall
demonstrate that, on average, you meet the individual organic HAP emission limits for each unique
combination of operation type and resin application method or gel coat type shown above by:
i. grouping the process streams by operation type and resin application method or gel coat type listed above
and then calculate a weighted average emission factor based on the amounts of each individual resin or
gel coat used for the last 12 months. To do this, sum the product of each individual organic IIAP
emission factor calculated in 63.5810(a)(1)and the amount ofneat resin plus and neat gel coat plus usage
that corresponds to the individual factors and divide the numerator by the total amount of neat resin plus
and neat gel coat plus used in that operation type as shown in the following equation:
n
.4uerageOrganicH,4PEmissionsFactor=DActual processstreamEF,.)(Material)
x
jMateriar
;_1
Permit 09941T04
Page 6
Where: Actual Process Stream EF; =actual organic HAP emissions factor for process stream i(Ihs/ton)
Material,=neat resin plus or neat gel coat plus used during last 12 calendar months for process
stream (tons)
n=number ofprocess streams where you calculated an organic HAP emissions factor.
ii. comparing each organic HAP emission factor calculated in Section 2.1 A.2.c.i above with its
corresponding organic HAP emission limit above. If all emission factors are equal to or less than their
corresponding emission limits, then the Permittee is in compliance [63.5810(b)].
RecordkeepinQ
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made
available to an authorized representative upon request. The logbook shalt record the following:
i. all data,assumptions,and calculations used to determine orgarric HAP emission factors including records
of resin and gel coat use,organic HAP content,and operation where the resin is used. Resin use records
maybe based on purchase records if the Permittee can reasonably estimate how the resin is applied. The
organic HAP content records may be based on MSDS or on resin specifications supplied by the resin
supplier[63.5895(c)];and
ii. certified statement that the Permittee is in compliance with the work practice requirements listed above.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if these records are not
maintained.
ReportinE
e. The Permittee shall submit a summary report of the monitoring and recordkeeping requirements postmarked
on or before January 30 of each calendar year for the preceding six-month period between July and December
and July 30 of each calendar year For the preceding six-month period between January and June. In addition,
the report shall contain:
i. a statement that there were no deviations during the reporting period if there were no deviations from
any emission limitation and that there were no deviations from the requirements for work practice
standards; and
h. the information in 63.5910(d)if there was a deviation from any emission limit or work practice standard
during the reporting period.
B. Dry filter-type surface coating operation(D No.004)
The followin table rrovides a summar} of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Particulate matter E=4.10 x P°67 15A NCAC 02D .0515
Where E=allowable emission rate in pounds per hour
P= process weight in tons per hour
Visible emissions 20 percent opacity 15A NCAC 02D.0521
Hazardous air National Emission Standards for Hazardous Air Pollutants 15A NCAC 02Q.0317
pollutants Subpart PPPP—Avoidance condition
Toxic air pollutants State-enforceable only 15A NCAC 02Q.Q711,
See Sections 2.2 A.1 and 2.2 A.2 15A NCAC 02D A 100
Odors State-Enforceable Only i5A NCAC 02D.1806
See Section 2.2 A.3
1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source(ID No.004)shall not exceed an allowable emission rate as
calculated by the following equation:
E=4.10 xPu•6'
Where: E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Permit 09941T04
Page 7
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing[15A NCAC 02Q .0508(f)]
b. if emission testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in Section 2.1 B.l.a above, the Permittee shall be deemed in
noncompliance with 15A NCAC 02D.0515.
Monitoring[15A NCAC 02Q .0508(f)]
c. Particulate matter emissions from this source (ID No. 004) shall be controlled by a dry filter. To ensure
compliance,the Permittee shall perform inspections and maintenance as recommended by the manufacturer.
In addition to the manufacturer's inspection and maintenance recommendations, or if there are no
manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and
maintenance requirement shall include the following:
i. a monthly visual inspection of the dry filter,noting the condition, and
ii. an annual (for each 12-month period following the initial inspection) inspection of the associated
ductwork noting the structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and dry filter
are not inspected and maintained.
Recordkeeping[15A NCAC 02Q.0508(f)]
d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-
site and made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the dry filter,and
iv. any variance from manufacturer's recommendations,if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 of these records are not
maintained.
Reporting[15A NCAC 02Q .0508(f)]
e. No reporting is required for particulate matter emissions from these operations.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source(ID No. 004) shall not be more than 20 percent opacity when averaged
over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once
in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average
exceed 87 percent opacity.
Tcsting[I5A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If
the results of this test are above the limits given in Section 2.1 B.2.a above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0521.
Monitoring[15A NCAC 02Q.0508(f)]
c. i. To ensure compliance,once a month the Permittee shall observe the emission point(s)of this source(11)
No. 004) for any visible emissions above normal. The monthly observation must be made For each
month of the calendar year period to ensure compliance with this requirement. if visible emissions from
these sources are observed to be above normal,the Permittee shall either:
(A)take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below, or
(B)demonstrate that the percent opacity From the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 9) for 12-minutes is below the limit given in Section 2.1 B.2.a
above.
ii. The Permittee shalt be deemed to be in noncompliance with 15A NCAC 02D.0521 if:
(A) the above-normal emissions are not corrected per e.i.(A)above;
(B) the demonstration in c.i.(B)above cannot be made;
(C) the monthly observations are not conducted per c.i. above
Permit 09941T04
Page 8
Recordkee in [15A NCAC 02Q.0508(f)]
d. The results of the monitoring shall be-maintained in a logbook(written or electronic format)on-site and made
available to an authorized representative upon request. The logbook shall record the following;
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to be
in non-compliance along with any corrective actions taken to reduce visible emissions,and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting[15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Sections
2.1 13.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month
period between July and December and July 30 of each calendar year for the preceding six-month period
between January and June. All instances of deviations from the requirements of this permit must be clearly
identified.
3. 15A NCAC 02Q.0317:NESHAP AVOIDANCE CONDITION FOR SURFACE COATING OF PLASTIC
PARTS AND PRODUCTS(40 CFR 63,Subpart PPPP):
a. 1n order to avoid applicability of 15A NCAC 02D .11 1 1 (40 CFR 63, Subpart PPPP) as requested by the
Permittee,the Permittee shall use less than 100 gallon of HAP coatings per consecutive 12-month period to
coat plastic parts or products.
Monitoring [15A NCAC 02Q.0508 (f)]
b. The Permittee shall keep records of gallons of HAP coatings that are used to coat plastic parts or products on
a-monthly basis to ensure compliance. The Permittee shall be deemed in noncompliance with 15A NCAC
02D.I I I 1 if these records are not maintained or the HAP coating usage exceeds the limits.
Recordkeeping[15A NCAC 02Q.0508(f)]
c. The Permittee shall keep a record of the applicability determination on site at the source for a period of five
years after the determination,or until the source becomes an affected source. The determination must include
the analysis demonstrating why the Permittee believes the source is unaffected pursuant to 40 CFR .Part
63.10(b)(3). The Permittee shall be deemed in noncompliance with 15A NCAC 02D .I I I I if these records
are not maintained.
Reporting[15A NCAC 02Q,0508(f)]
d. The Permittee shall submit a summary report of monitoring and recordkecping activities within 30 days after
each calendar year half,due and postmarked on or before January 30 of each calendar year for the preceding
six-month period between July and December, and July 30 for the preceding six-month period between
January and June. The report shall contain the following:
i. the rolling 12-consecutive month usage of HAP coatings in gallons that are used to coat plastic parts or
products for each of the six months during the calendar year half,and
ii. the monthly usage of HAP coatings in gallons that are used to coat plastic parts or products for the
previous 17 months.
C. Sanding Operations(ID No.005)with associated dust collector(ID No.DC001)
The following table provides a summar% of limits and standards for the emission sourcer.s]described above:
Regulated Pollutant Limits/Standards Applicable Regulation 11
Particulate matter E=4.10 x P OAS? 15A NCAC 02D.0515
Where E=allowable emission rate in pounds per hour
P= process wei,ht in tons per hour
Visible emissions 20 percent o pacii y 15A NCAC 02D .0521 11
Odors State-Enforceable Only 15A NCAC 02D.1806
See Section 2.2 A.3
1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from this source(ID No.005)shall not exceed an allowable emission rate as
Permit 09941 T04
Page 9
calculated by the following equation:
E=4.10xPo-67
Where: E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing[15A NCAC 02Q .0508(f)]
E if emission testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in Section 2.1 C.l.a above, the Permittec shall be deemed in
noncompliance with 15A NCAC 02D .0515.
Monitoring[15A NCAC 02Q.0508(f)]
c. Particulate matter emissions From this source(ID No.005)shall be controlled by a dust collector. To ensure
compliance,the Permittee shall perform inspections and maintenance as recommended by the manufacturer.
In addition to the manufacturer's inspection and maintenance recommendations, or if there are no
manufacturer's inspection and maintenance recounnendations, as a minimum, the inspection and
maintenance requirement shall include the following:
i. a monthly visual inspection of the filters,system ductwork and material collection unit,and
ii. an annual (for each 12-month period Following the initial inspection) internal inspection of the dust
collector.
The Permittec shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and dust
collector are not inspected and maintained.
Recordkeepin2[ISA NCAC 02Q.0508(f)]
d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-
site and made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action:
ii. the results of each inspection;
iii. the results of any maintenance performed on the dust collector,and
iv. any variance from manufacturer's recommendations,if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 of these records are not
maintained.
Reporting[15A NCAC 02Q ,0508(f)]
e. No reporting is required for particulate matter emissions from these operations.
Z. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source(ID No. 005)shall not be more than 20 percent opacity when averaged
over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once
in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average
exceed 87 percent opacity.
Testing[15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If
the results of this test are above the limits given in Section 2.1 C.2.a above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0521.
Monitoring[15A NCAC 02Q.0508(f)]
c. i. To ensure compliance,once a month the Permittee shall observe the emission point(s)of this source(ID
No. 004) for any visible emissions ahove normal. The monthly observation must be made for each
month of the calendar year period to ensure compliance with this requirement. If visible emissions from
these sources are observed to be above normal,the Permittee shall either:
(A)take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,or
(B)demonstrate that the percent opacity from the emission points of the emission source in accordance
Permit 09941T04
Page 10
with 15A NCAC 02D .2610 (Method 9) for 12-minutes is below the limit given in Section 2.1 C.2.a
above.
iL The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521 if.
(A) the above-normal emissions are not corrected per c.L(A)above;
(13) the demonstration in c.L(13)above cannot be made;
(C) the monthly observations are not conducted per c.i. above
Recordkeepine[15A NCAC 02Q ,0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made
available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of.each recorded action,
ii. the results of each observation and/or test noting those sources with emissions that were observed to be
in non-compliance along with any corrective actions taken to reduce visible emissions,and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting[15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the monitoring and recording activities given in Sections 2.1
C.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month
period between July and December and July 30 of each calendar year for the preceding six-month period
between January and June. All instances of deviations from the requirements of this permit must be clearly
identified.
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2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
A. Facility-Wide
The followin;table provides a summary of the facililN-wide limits and standards;
Regulated Pollutant Limits/Standards Applicable Regulation
Toxic air pollutants State-enforceable only 15A NCAC 02Q.0711,
15A NCAC 02D.1100
Odors State-enforceable only
Odorous emissions must be controlled 15.A NCAC 02D .1806
1. STATE ENFORCEABLE ONLY
TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REQUIREMENTS
a. Pursuant to 15A NCAC 02Q.0711 "Emission Rates Requiring a Permit,"for each of the below listed toxic
air pollutants(TAPs),the Permittee has made a demonstration that actual emissions do not exceed the Toxic
Permit Emission Rates (TPERs) listed in 15A NCAC 02Q .0711. The facility shall be operated and
maintained in such a manner that emissions of any listed TAPS from the facility,including fugitive emissions,
will not exceed TPERs listed in 15A NCAC 02Q.0711.
b. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all
sources will become greater than the corresponding TPERs.
c. PRIOR to exceeding any of these listed TPERs,the Permittee shall be responsible for obtaining a permit to
emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 02D .1100 "Control of
Toxic Air Pollutants."
d. In accordance with the approved application,the Permittee shall maintain records of operational information
demonstrating that the TAP emissions do not exceed the TPERs as listed below:
TPERs Limitations
Pollutant(CAS Number) Carcinogens Chronic Toxicants Acute Systemic Acute
(lblyr) (lb/day) Toxicants(lblhr) Irritants
(lblhr
ethyl acetate 36
141-78-6 1
methyl ethyl ketone 78 22.4
78-93-3)
methyl isobutyl ketone 52 7.6
108-10-1 j
n-hexane 23
(110-54-3
Toluene 98 14.4
�108-88-3 I
Xylene 57 16.4
(1330-20-7)
STATE ENFORCEABLE ONLY
2. 15A NCAC 02D.1100: CONTROL OF TOXIC AIR POLLUTANT EMISSIONS
Pursuant to 15A NCAC 02D .1100 and in accordance with the approved application for an air toxic compliance
demonstration,the following permit limits shall not be exceeded:
Pollutant Emission Source(s) Allowable Emission Rate
styrene facility-wide 39.2lb11u A
Permit 09941 T04
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i. The Permittee shall maintain a logbook(wTitten or elcetronic format) on-site and made available to an
authorized representative upon request. The logbook shall record the facility-wide hourly styrene
emissions.These emissions can be determined and recorded on a monthly basis.
ii. The Permittee shall submit a summary report,of monitoring and recordkeeping activities within 30 days
after each calendar year half, due and postmarked on or beFore January 30 of each calendar year for the
preceding six-month period between July and December,and July 30 For the preceding six-month period
bemeen January and June. The report shall contain the single highest,facility-wide hourly emission rate
for styrene for the previous six months.
STATE ENFORCEABLE ONLY
3. 15A NCAC 02D.180G: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions From the facility from causing or
contributing to objectionable odors beyond the facility's boundary.
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SECTION 3 - GENERAL CONDITIONS (version 5.3, 08/21/2018)
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions[NCGS 143-215 and 15A NCAC 02Q.0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A
NCAC 02D and 02Q.
2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and
enforceable pursuant to NCGS 143-215.114A and 1.43-215.1 14B,including assessment oFeivil and/or
criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute grounds for
revocation and/or enforcement action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may be required for other
aspects of the facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal
or plant life,or property caused by the construction or operation of this permitted facility,or from penalties
therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or rules,unless
specifically authorized by an order from the North Carolina Environmental Management Commission.
5. Except as identified as state-only requirements in this permit,all terns and conditions contained herein shall
be enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air
Act.
6. Any stationary source of air pollution shall not be operated,maintained,or modified without the appropriate
and valid permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit
only after it receives reasonable assurance that the installation will not cause air pollution in violation of any
of the applicable requirements. A permitted installation may only be operated,maintained,constructed,
expanded,or modified in a manner that is consistent with the terms of this permit.
B. Permit Availabilit-y [15A NCAC 02Q.0507(k)and.0508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit
term one complete copy of the application and any information submitted in support of the application package.
The permit and application shall be made available to an authorized representative of Department of
Environmental Quality upon request.
C. Severabilit► Clause[15A NCAC 02Q.0508(i)(2)]
In the event of an administrative challenge to a Final and binding permit in which a condition is held to be invalid,
the provisions in this permit are severable so that all requirements contained in the permit,except those held to be
invalid,shall remain valid and must be complied with.
D. Submissions[l5A NCAC 02Q.0507(e)and 02Q.0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,notifications,
request for renewal,and any other information required by this permit shall be submitted to the appropriate
Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions
monitoring systems(GEMS)reports,continuous opacity monitoring systems(COMS)reports,quality assurance
(QA)/quality control(QC)reports,acid rain CEM certification reports,and NOx budget CEM certification reports,
one copy shall be sent to the appropriate Regional Office and one copy shall be sent to:
Supervisor,Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
E. Duty to Comely_[15A NCAC 02Q.0508(i)(3)1
The Permittee shall comply with all terms:conditions,requirements,limitations and restrictions set forth in this
permit,Noncompliance with any permit condition except conditions identified as state-only requirements
constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for
Permit 09941T04
Page 14
enforcement action,for pennit termination,revocation and reissuance,or modification,or for denial of a permit
renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction
in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the
concurrent operation of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
I. Administrative Permit Amendments[15A NCAC 02Q.0514]
The Permittee shall submit an application for an administrative permit amendment in accordance with 15A
NCAC 02Q.0514.
2. Transfer in Ownership or Operation and Application Submittal Content[15A NCAC 02Q.0524 and 02Q
.0505]
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 02Q.0524
and 02Q.0505.
3. Minor Permit Modifications[15A NCAC 02Q.0515]
The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC
02Q.0515.
4. Significant Permit Modifications[15A NCAC 02Q.0515]
The Perrittee shall submit an application for a significant permit modification in accordance with 15A NCAC
02Q.0515.
5. Reopening for Cause[15A NCAC 02Q.0517]
The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 02Q.0517.
H. Changes Not Requirina Permit Modifications
1. Reporting Requirements
Any of the following that would result in new or increased emissions froru the emission source(s) listed in
Section 1 must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in
the permit conditions. In no case are any new or increased emissions allowed that will cause a violation ofthe
emission limitations specified herein.
2. Section 502(b)(10)Changes[15A NCAC 02Q.0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition.Such
changes do not include changes that would violate applicable requirements or contravene federally
enforceable permit tenns and conditions that arc monitoring(including test methods),recordkeeping,
reporting,or compliance certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revised if
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exceeded;
iii. the Permittee notifies the Director and EPA with written notification at least seven days before the
change is made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
Hi. any change in emissions;and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or
renewed,whichever comes first.
3. Off Permit Changes[15A NCAC 02Q.0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit if
Permit 09941T04
Page 15
a. the change affects only insignificant activities and the activities remain insignificant after the change;or
b. the change is not covered under any applicable requirement.
4. Emissions Trading j15A NCAC 02Q.0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 02D,including subsequently adopted
maximum achievable control technology standards,emissions trading shall be allowed without permit
revision pursuant to 15A NCAC 02Q.0523(c).
LA Reporting Reguirements for Excess Emissions and Permit Deviations[15A NCAC 02D.0535(t)and 02Q
.0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed
by any rule in Sections.0500,.0900, .1200,or.1400 of Subchapter 0213;or by a permit condition;or that exceeds
an emission limit established in a permit issued under 15A NCAC 02Q.0700. (Note: Definitions of excess
emissions under 02D.I I 10 and 02D.1111 shall apply where defined by rule.)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terns and
conditions of this permit including those attributable to upset conditions as well as excess emissions as defined
above lasting less than four hours.
Excess Emissions
1. If a source is required to report excess emissions under NSPS(15A NCAC 02D.0524),NESHAPS(i SA
NCAC 02D.1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess
emissions,reporting shall be performed as prescribed therein.
2. If the source is not subject to NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D.I 110 or.1111),
or these rules do NOT define"excess emissions,"the Permittee shall report excess emissions in accordance
with 15A NCAC 02D.0535 as follows:
a. Pursuant to 15A NCAC 02D.0535,if excess emissions last for more than four hours resulting from a
malfunction,a breakdown of process or control equipment,or any other abnormal condition,the owner or
operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the
Division's next business day of becoming aware of the occurrence and provide:
■ name and location of the facility;
• nature and cause of the malfunction or breakdown;
• time when the malfunction or breakdown is first observed;
• expected duration;and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been
accomplished;and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A
NCAC 02D.0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 02Q.0508(f)(2),the Permittee shall report deviations from permit requirements
(terms and conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered
under 15A NCAC 02D.0535 quarterly. A written report to the Regional Supervisor shall include the
probable cause of such deviation and any corrective actions or preventative actions taken. The
responsible official shall certify all deviations from permit requirements.
I IR Other Requirements under 15A NCAC 02D.0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 02D.0535,including
15A NCAC 02D.0535(c)as follows:
1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation ofthe
appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess
emissions are a result of a malfunction. The Director shall consider,along with any other pertinent
information,the criteria contained in 15A NCAC 02D.0535(c)(1)through(7).
2. 15A NCAC 02D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of
the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
Permit09941T04
Page 16
J. Emerp-enc► Provisions[40 CFR 70.6(g)]
The Permittee shall be subject to the following provisions with respect to emergencies:
L An emergency means any situation arising From sudden and reasonably unforeseeable events beyond the
control of the facility,including acts of God,which situation requires immediate corrective action to restore
normal operation,and that causes the facility to exceed a technology-based emission limitation under the
permit,due to unavoidable increases in emissions attributable to the emergency. An emergency shalt not
include noncompliance to the extent caused by improperly designed equipment,lack of preventive
maintenance,careless or improper operation,or operator error.
2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such
technology-based emission limitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous
operating logs or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identiFy the causes)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittec took all reasonable steps to minimize levels of
emissions that exceeded the standards or other requirements in the permit;and
d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when
emission limitations were exceeded due to the emergency. This notice must contain a description of the
emergency,steps taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the
burden of proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable requirement
specified elsewhere herein.
K. Permit Renewal[15A NCAC 02Q.0508(e)and 02Q.0513(b)]
This 15A NCAC 02Q.0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of
its term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 02Q.0500
renewal application is submitted at least six months before the date of permit expiration. If the Permittee or
applicant has complied with 15A NCAC 02Q.0512(b)(1),this 15A NCAC 02Q.0500 permit shall not expire until
the renewal permit has been issued or denied. Permit expiration under 15A NCAC 02Q.0400 terminates the
facility's right to operate unless a complete 15A NCAC 02Q.0400 renewal application is submitted at least six
months before the date of permit expiration for facilities subject to 15A NCAC 02Q.0400 requirements. ]neither
of these events,all terms and condirions of these permits shall remain in effect until the renewal permits have been
issued or denied.
L. Need to Halt or Reduce ActivitN Not a Defense[15A NCAC 02Q.0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the conditions of this permit.
M. Du_t)-to Provide Information [submittal of information)[15A NCAC 02Q.0508(i)(9)]
1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may
request in writing to determine whether cause exists for modifying revoking and reissuing,or tenninating The
permit or to determine compliance with the permit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are
requested by the Director.For information claimed to be confidential,the Permittee may furnish such records
directly to the EPA upon request along with a claim of confidentiality.
N. DutN to Suriolement[15A NCAC 02Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted
in the permit application,shall promptly submit such supplementary facts or corrected information to the DAQ,
The Permittee shall also provide additional information as necessary to address any requirement that becomes
applicable to the facility after the date a complete permit application was submitted but prior to the release of the
draft permit.
Permit 09941T04
Page 17
O. Retention of Records[15A NCAC 02Q.0508(f)and 02Q.0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at
least five years from the date of the monitoring sample,measurement report,or application. Supporting
information includes all calibration and maintenance records and all original strip-chart recordings for continuous
monitoring information,and copies of all reports required by the permit. These records shall be maintained in a
Form suitable and readily available for expeditious inspection and review. Any records required by the conditions
of this permit shall be kept on site and made available to DAQ personnel for inspection upon request.
R Compliance Certification[15A NCAC 02Q.0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA)enforcement Branch,EPA,Region 4,61
Forsyth Street SW,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the
preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in the permit,
including emissions limitations,standards,or work practices. It shall be the responsibility of the current owner to
submit a compliance certification for the entire year regardless of who owned the facility during the year. The
compliance certification shall comply with additional requirements as may be specified under Sections 114(a)(3)
or 504(b)of the Federal Clean Air Act. The compliance certification shall specify;
1. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the permit for the period covered by the certification);
3. whether compliance was continuous or intermittent;and
4. the method(s)used for determining the compliance status oFthe source during the certification period.
Q. Certification by Responsible Official[15ANCAC 02Q.0520]
A responsible official shall certify the truth,accuracy,and complctcness of any application form,report,or
compliance certification required by this permit. All certifications shall state that based on information and belief
formed after reasonable inquiry,the statements and information in the document are true,accurate,and complete.
R. Permit Shield for Applicable Requirements[15A NCAC 02Q.0512]
I. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable
requirements,where such applicable requirements are included and specifically identified in the permit as of
the date of permit issuance.
2. A permit shield shall not alter or affect:
a. the power of the Commission,Secretary of the Department,or Governor under NCGS 143-2153(a)(12),
or EPA under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the
effective date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV;or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain
information to determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility-that does not require a permit or permit
revision made under 15A NCAC 02Q.0523.
4. A permit shield does not extend to minor permit modifications made under 15A NCAC 02Q,0515.
S. Termination Modification and Revocation of the Permit[15A NCAC 02Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if:
1. the in Formation contained in the application or presented in support thereof is determined to be incorrect;
2. the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit he revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to
carry out the purpose oFNCGS Chapter 143,Article 21B.
T. Insignificant Activities[15A NCAC 02Q.0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is
exempted from any applicable requirement or that the owner or operator of the source is exempted from
demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all
Pennit 09941 T04
Page 18
times and made available to an authorized representative upon request,documentation,including calculations,if
necessary,to demonstrate that an emission source or activity is insignificant.
U. Propeily Rights[15A NCAC 02Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entr. [I5A NCAC 02Q.0508(1)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the
DAQ,or an authorized representative,to perform the following:
a. enter the Permiitee's premises where the permitted facility is located or emissions-related activity is
conducted,or where records are kept under the conditions of the permit,
b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions
of the permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(includug
monitoring and air pollution control equipment),practices,or operations regulated or required under the
permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee
under Section 114 or other provisions of the Federal Clean Air Act.
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for
purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or
interfere with any such authorized representative while in the process of carrying out his official duties.
Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 02Q.0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q.0200.
2. Payment of fees may be by check or money order made payable to the N.C.Department of Environmental
Quality. Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Permittce rails to pay an annual fee,the Director may initiate action to
terminate the permit under 15A NCAC 02Q.0519.
X. Annual Emission InventorN Requirements[I5A NCAC 02Q.0207]
The Permittee shall report by,tune 30 of each year the actual emissions of each air pollutant listed in 15A NCAC
02Q.0207(a)from each emission source within the facility during the previous calendar year. The report shall be
in or on such form as may be established by the Director. The accuracy of the report shall be certified by a
responsible official of the facility.
Y. Confidential Information[I5A NCAC 02Q.0107 and 02Q.0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q .0107,
the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All
requests for confidentiality must be in accordance with 15A NCAC 02Q.0107.
Z. Construction and Operation Permits[15A NCAC 02Q.0100 and.03001
A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility
or emission source which is not exempted from having a permit prior to the beginning of construction or
modification,in accordance with all applicable provisions of 15A NCAC 02Q .0100 and.0300.
AA. Standard A Oplication Form and Reg uired Information[I5A NCAC 02Q.0505 and.05071
The Permittee shall submit applications and required'information in accordance with the provisions of 15A NCAC
02Q.0505 and.0507.
BB. Financial ResnonsibiliIN and Compliance History[I5A NCAC 02Q.0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of
substantial compliance history.
Permit 09941T04
Page 19
CC. Reffluerant Requirements iStratospheric Ozone and Climate Protection)[15A NCAC 02Q.0501(e)]
1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use
Class I or II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as
refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,the Periittee shall service,repair,and
maintain such equipment according to the work practices,personnel certification requirements,and certified
recycling and recovery equipment specified in 40 CFR Part 82 Subpart F.
2. The Permittee shall not knolAringly vent or otherwise release any Class I or II substance into the environment
during the repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82
Subpart F.
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166. Reports
shall be submitted to the EPA or its designee as required.
DD. Prevention of Accidental Releases-Section 1121r1[15A NCAC 02Q.0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)
of the Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. Prevention of Accidental Releases General Dut,, Clause-Section 112fr)(1]—FEDERALLY-ENFORCEABLE
ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any
amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances[15A NCAC 02Q.0508(i)(1)]
This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use
allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may
not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act.
GG. Air Pollution Emergencv Episode[15A NCAC 02D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to
operate in accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an
approved plan,with the appropriate requirements specified in 15A NCAC 02D.0300.
HR. Registration of Air Pollution Sources[1.5A NCAC 02D.0202]
The Director of the DAQ may require the Permittec to register a source of air pollution. If the Permittee is
required to register a source of air pollution,this registration and required information will be in accordance with
15A NCAC 02D.0202(b).
II. Ambient Air Qualitv Standards[15A NCAC 02D.0501(c)]
In addition to any control or manner of operation necessary to ineet emission standards specified in this permit,
any source of air pollution shall be operated with such control or in such manner that the source shall not cause the
ambient air quality standards in 15A NCAC 02D.0400 to be exceeded at any point beyond the premises on which
the source is located, When controls more stringent than named in the applicable emission standards in this permit
are required to prevent violation of the ambient air quality standards or are required to create an offset,the permit
shall contain a condition requiring these controls.
JJ. General Emissions_Testinp_and Reporting Requirements[15A NCAC 02Q,0508(i)(16)]
Emission compliance testing shall be by the procedures of Section.2600,except as may be otherwise required
in Rules.0524, .0912, .1110, .1111,or.1415 of Subchapter 02D.if emissions testing is required by this permit or
the DAQ or if the Permittee submits emissions testing to the DAQ to demonstrate compliance,the Permittee shall
perform such testing in accordance rvrith 15A NCAC 02D.2600 and follow the procedures outlined below:
I. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the
Director prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director
prior to air pollution testing.The Director shalt review air emission testing protocols for pre-approval prior
to testing if requested by the owner or operator at least 45 days before conducting the test.
2. Any person proposing to condnct an emissions test to demonstrate compliance with an applicable standard
shall notify the Director at least 15 days before beginning the test so that the Director may at his option
observe the test.
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3. The owner or operator of the source shall arrange for controlling and measuring the production rates during
the period of air testing. The owner or operator of the source shall ensure that the equipment or process
being tested is operated at the production rate that best fulfills the purpose of the test.The individual
conducting the emission test shall describe the procedures used to obtain accurate process data and include
in the test report the average production rates determined during each testing period.
4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days
after sample collection unless otherwise specified in the specific conditions. The owner or operator may
request an extension to submit the final test report.The Director shall approve an extension request if he
finds that the extension request is a result of actions beyond the control of the owner or operator.
a. The Director shall make the final determination regarding any testing procedure deviation and the
validity of the compliance test.The Director may:
i. Allow deviations from a method specified under a rule in this Section if the owner or operator of
the source being tested demonstrates to the satisfaction of the Director that the specified method is
inappropriate for the source being tested.
ii. Prescribe alternate test procedures on an individual basis when he finds that the alternative method
is necessary to secure more reliable test data.
iii. Prescribe or approve methods on an individual basis for sources or pollutants for which no test
method is specified in this Section if the methods can be demonstrated to determine compliance of
permitted emission sources or pollutants.
b. The Director may authorize the Division of Air Quality to conduct independent tests of any source
subject to a rule in this Subchapter to determine the compliance status of that source or to verify any
test data submitted relating to that source.Any test conducted by the Division of Air Quality using the
appropriate testing procedures described in Section 02D.2 60 0 has precedence over all other tests.
K.K. Reopening for Cause[15A NCAC 02Q.0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three or
more years;
b. additional requirements(including excess emission requirements)become applicable to a source covered
by Title N;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were
made in establishing the emissions standards or other terms or conditions of the permit;or
d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the
applicable requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable
requirement is promulgated. No reopening is required if the effective date of the requirement is after the
expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 02Q
.0513(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 02Q.0507,
.0521,or.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is
reopened,the procedures in 15A NCAC 02Q.0300 shall be followed. The proceedings shall affect only those
parts of the permit for which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,
except in cases of imminent threat to public health or safety the notification period may be less than 60 days.
5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA
that a permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a
proposed determination of termination,modification,or revocation and reissuance,as appropriate.
LL. Reportine Reg uirements for Non-Operating-Euuipment[15A NCAC 02Q.0508(i)(I6)]
The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is
taken from and placed into operation. When permitted equipment is not in operation,the requirements for testing,
monitorin&and recordkeeping are suspended until operation resumes.
MM.Fugitive Dust Control Requirement[15A NCAC 02D.4540]
As required by 15A NCAC 02D.0540"Particulates from Fugitive Dust Emission Sources,"the Permittee shall not
cause or allow fugitive dust emissions to cause or contribute to suhstantivc complaints or excess visible emissions
beyond the property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are
Permit 09941T04
Page 21
observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,
Appendix A),the owner or operator may be required to submit a fugitive dust plan as describcd in 02D.0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading
areas,process areas,stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and
haul roads).
NN.Svecilic Permit Modifications[15A NCAC 02Q.0501 and .0523]
1. For modifications made pursuant to 15A NCAC 02Q.0501(c)(2),the Permittee shall file a Title V Air
Quality Permit Application for the air emission source(s)and associated air pollution control device(s)on
or before 12 months after commencing operation.
2. For modifications made pursuant to 15A NCAC 02Q .0501(d)(2),the Permittee shall not begin operation of
the air emission source(s)and associated air pollution control devicc(s)until a Title V Air Quality Permit
Application is filed and a construction and operation permit following the procedures of Section.0500
(except for Rule.0504 of this Section)is obtained.
3. For modifications made pursuant to 502(b)(10),in accordancc with 15A NCAC 02Q.0523(a)(1)(C),the
Permittee shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth Street SW,Atlanta,
GA 30303)in writing at least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
C. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next signi Fcant modification or Air Quality Permit
renewal,the Permittee shall submit a page"E5"of the application forms signed by the responsible official
verifying that the application for the 502(b)(10)change/modification, is true,accurate,and complete. Further
note that modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying
preconstruction requirements.
00. Third Party Partici)ation and EPA Review[15A NCAC 02Q.0521,.0522 and.0525(7)]
For permits modifications subject to 45-day rcview by the federal Environmental Protection Agency
(EPA),EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent
a third party petition,the failure to object is the end of EPA's decision-making process with respect to the revisions
to the permit. The time period available to submit a public petition pursuant to 15A NCAC 02Q .0518 begins at
the end of the 45-day EPA review period.
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ATTACHMENT
List of Acronyms
AOS Alternative Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
DAQ Division of Air Quality
DEQ Department of Environmental Quality
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MALT Maximum Achievable Control Technology
NAA Non-Attainment Area
NCAC North Carolina.Administrative Code
NCGS North Carolina General Statutes
NESHAP National Emission Standards for Hazardous Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Performance Standard
OAH Office of Administrative Hearings
PM Particulate Matter
PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less
FOS Primary Operating Scenario
PSD Prevention of Significant Deterioration
RACT Reasonably Available Control Technology
SIC Standard Industrial Classification
SIP State Implementation Plan
SOx Sulfur Dioxide
tpy Tons Per Year
VOC Volatile Organic Compound