AQ_F_0600049_20190301_CMPL_CAV-Rpt (4)

ov)(>04q - CAV
NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Banner's Cabinets,Inc.
NC Facility ID 0600049
Compliance Assurance Visit(CAV) Report County/FIPS: Avery/011
Date: 03/01/2019
Facility Data Permit Data
Banner's Cabinets, Inc. Permit n/a
299 Watauga Street Issued n/a
Newland,NC 28657 Expires n/a _
Lat: 36d 5.2130m Long: 8ld 55.3850m Class/Status Registered
SIC: 2434/Wood Kitchen Cabinets Permit Status Inactive
NAICS: 33711 /Wood Kitchen Cabinet and Countertop Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Joseph Banner Joseph Banner Joseph Banner
President President President
[phone] [phone] [phone]
Compliance Data
Comments: -
CAV Date 03/01/2019
Inspector's Name Bob Graves
Inspector's Signature: �, .L L v / Operating Status Operating
Compliance Code Compliance—procedural
/ requirements
Date of Signature: 3 ( � ( Z,v I 7 Action Code FCE
On-Site CAV Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 " HAP
2010 0.1600 --- 5.59 --- 0.1600 350.00
2005 0.3400 --- --- 12.25 0.3400 1636.40
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

1. Directions:
From Crossnore,follow Hwy. 194 into Newland. Turn right at the light onto Hwy. 181. Follow
Hwy. 181 one mile and turn left onto Watauga Street(in the curve). Go about one mile;facility is
on the right.
2. Facility Overview:
• Safe -Required Safety Equipment:None. There are no safety issues/concerns currently for
this facility.
• Discussion: On March 1, 2019, I went to the facility to conduct a scheduled compliance
assurance visit(CAV). I arrived and met with Mr. Joseph(Joe)Banner,Jr., Plant Manager.
Mr. Banner gave a tour of the facility and access to records. The facility's current hours of
operation are Monday to Thursday, 10 hours per day,and Friday for 8 hours, 48 hours per
week, and have—35 employees.
• Registration No. 0600049X00: On June 29,2016,the facility submitted a registration
application. The registration became effective on October 21,2016.
• 2018 Annual Throughputs (Estimates):
i. Paint/Coatings: 820 gallons
ii. Furnace (used for comfort heat only): 420 gallons No. 2 fuel oil.
iii. Propane: 1200 gallons.
• Facility Contacts: correct as listed.
• Facility Description: The Company manufactures custom high-quality cabinets and does not
employ an assembly line as in a typical furniture factory.
3. Emission Source and Regulatory Review:
Source Listing: CAV will divide facility into two parts:
• Paint booths.
• Woodworking permitted items.
i. Paint/Finish Booths Permitted Items -observed as follows:
Paint/finish spray booths:
The paint/finish booths are divided into 2 types of booths: filter-type controlled and positive
pressure paint spray booths. All of the booths utilize a different type of paint/finish at any given
time. Often only one type of paint/finish will be used for a given job and not used again. The
facility has a computerized paint system. This system saves on paint cost,since the facility can
purchase smaller quantities of paint for specific projects and no longer have to purchase 55-gallon
drums of paint. The facility has labeled all spray booths with their permit ID numbers. During the
CAV, all observed filters were in good condition. I did not observe any VE's from the outside
stacks.

Spray Booths:
ID No. From Spray Booths Comments/Observations:
Above: Controlled/Uncontrolled
01 Filter-type Controlled Not in operation.
02 Filter-type Controlled In operation, no visible emission(VE)
from outside stacks.
03 Filter-type Controlled In operation, no visible emission(VE)
from outside stacks.
04F Filter-type Controlled Not in operation
05F Filter-type Controlled Not in operation
06F Filter-type Controlled In operation,no visible emission(VE)
from outside stacks.
07F Filter-type Controlled In operation, used for
(positive pressure) special projects only 4
08F Filter-type Controlled [Inoperation, used for
(positive pressure) ial projects only
09F Filter-type Controlled Not in operation, used for
-
(positive pressure) special projects only
i
l0F Filter-type Controlled Not in operation
11F Filter-type Controlled Not in operation
12F n/a Not installed
ii. Wood working_operation:
Emission Emission Source Control Control System
Source ID Description System ID Description
F1, one bagfilter(2,000 square
WD one wood dust collection system feet of filter area),
BA1 one simple cyclone (90
inches in diameter)
i
Wood Dust Collection System(ID No. WD)
This system consists of a bagfilter in series with a cyclone. The system typically vents back inside
the building but does have the capability to vent outside. This wood dust collection system appears
to be well maintained.

i. The wood working operation equipment was observed in operation. I observed the
bagfilter and cyclone in operation with no VE's. The cyclone is closed looped.
The bagfilter rarely exhaust outside but does have the capability to do so.
• Record Keeping: The facility maintains a bagfilter and cyclone Inspection&
Maintenance(I&M) logbook. During this CAV,the logbook was reviewed,
and the documentation was found to be adequate and up to date.
o I&M activities documented for 2018:
12/14/2018—internal inspection
• 10/9/2018—repaired hole in silo
• 9/20/2018—replaced 10 bags
• Control of Visible Emissions
During this CAV, no visible emissions concerns were observed. Compliance is indicated.
• Particulates from Fugitive Dust Emission Sources—During this CAV, no fugitive dust emissions
concerns were observed. Compliance is indicated.
• Odor: During this CAV, no odor concerns were observed. Compliance is indicated.
• Other Sources:
One electrically heated lumber kiln: I observed the kiln not in operation. In the past due to
heating cost this kiln was only used during the warmer(hot)months of the year(mainly
summer). This kiln was last operated approximately 7 years ago.
4. Five Year Compliance History: No NOV's have been issued to this facility in the last 5 years.
5. Recommendation/Compliance Statement/Conclusion:
• Recommendations: n/a
• Conclusion/Compliance Statement:
This facility appears to be in compliance with applicable air quality rules. This facility
appears to be exempt from air permitting requirements per 2Q .0102 (e).