HomeMy WebLinkAboutAQ_F_1400164_20190129_CMPL_InspRpt (4) mo Alb
NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Pine Mountain Finishing,Inc.
NC Facility ID 1400164
Inspection Report County/FIPS: Caldwell/027
Date: 01/30/2019
Facility Data Permit Data
Pine Mountain Finishing, Inc. Permit 01475/R18
2670 Alfred Hartley Road Issued 8/24/2017
Lenoir,NC 28645 Expires 7/31/2025 _
Lat: 35d 52.9420m Long: 81d 28.7140m Class/Status Small
SIC: 2511 /Wood Household Furniture Permit Status Active
NAICS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Gary Scott Gary Scott Gary Scott MACT Part 63: Subpart 6J
President President President
(828)726-8002 (828)726-8002 (828)726-8002
Compliance Data
Comments:
Inspection Date 01/29/2019
Inspector's Name Richard Morris
Inspector's Signature: �✓ Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: 30 ,elf On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PMIO * HAP
2016 0.2100 --- 13.00 --- 0.0200 2077.00
2011 0.2500 --- 10.16 --- 0.0300 2684.00
* Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:
1) Location: Pine Mountain Finishing,Inc. is located at 2670 Alfred Hartley Road in Lenoir,NC.
Caldwell County.
Directions: From Lenoir,take Hwy 321 south and turn left onto Mt. Herman Road (just
before Caldwell Community College). Travel approx. 1 mile to a four way stop sign and
turn left onto Freezer Locker Road,which turns into Alfred Hartley Road. The facility will
be on the right.
2) Description: Pine Mountain Finishing repairs/refinishes imported wood furniture, contracts
raw wood finishing, and refinishes furniture for antique dealers. This facility is permitted under
Air Permit No. 01475R18, effective from August 24, 2017,until July 31, 2025. Last compliance
inspection conducted on April 17, 2018 by Richard Morris.
Current throughputs: 2019
Employees: 15-20
Hours: 36-40 hrs/wk, 51 wks/yr
3) Pre-inspection Conference: On January 29, 2019, I, Richard Morris met with Gary Scott,
facility contact and co-owner. Based on my conversation with him, we discussed the following:
a) Verified the contacts based on FACFINDER printout.
b) I went over the new permit stipulations and answered any questions. A woodworking
and dust control system has been added to this permit. Pine Mtn. Finishing subs out
(leases) space to a framing operation. The bagfilter has always been on site but not
functional. The bagfilter was repaired by air systems and ductwork added to a c & c
router. They are leasing the air control device to a company in their building. That
company has responsibility for maintenance. They use an outside contractor to
maintain and repair the bagfilter system monthly. I told them they could use the
invoice as their logbook to demonstrate inspection and maintenance log keeping
records.
4)Process Description
This facility repairs/refinishes imported wood furniture, contracts raw wood finishing, and
refinishes furniture for antique dealers.
5 Inspection: All booths are not labeled by number.
ID No. Description NY/N Comments
1 One dry filter-type spray booth installed on Y Observed in operation,applying a water-based
metal and wood finishing operations. stain.
2 One dry filter-type spray booth installed on Y Observed in operation. This is currently a wash
metal and wood finishing operations. coat booth.
3 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a glaze
metal and wood finishing operations. booth. Filter needs changing
4 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a
metal and wood finishing operations. sealer/toner booth.
5 One dry filter-type spray booth installed on Y Observed t in operation. This is currently a lacquer
metal and wood finishing operations booth.
6 One dry filter-type spray booth installed on Y Observed in operation. This is currently a
I'
ID No. Description Y/N Comments
metal and wood finishing operations. lacquer/shade booth. No VEs were observed
7 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a
metal and wood finishing operations. lacquer booth.
8 One dry filter-type spray booth installed on y This booth is not installed.
metal and wood finishing operations.
9& 10 Two wash-off tanks installed on metal and y one tank has been removed.
wood finishing o erations.
These items are on site but 3 are not hooked up or
N/A Four bagfilters N used. One is used for the woodworking company
inside the building. Records are maintained
monthly.
This boiler is listed on an attachment to the permit
as exempt/insignificant activity. This item was
Il One No.2 oil-fired boiler(2.6 MBtu/Hour) N only used for heating in the winter;however,it is
currently disabled and not operational. Mr.
Chandler stated that it has not operated in the past
three years. Disconnected.
7 drying ovens(5 with small electric elements Observed one in operation. These items are listed
and 2 used for air drying only). None of the
I3 N on an attachment to the permit as exempt/
electric elements were operating during insignificant activities. None operating today.
inspection.
ES-2: I inspected the woodworking operation and found good connections to duct work from
collection system. I looked at the bagfilter exhaust and observed no visible emissions. They have
sawdust collected on the side of the bin from overfilling. Bin was not moved in a timely order. I
instructed them to extend the flex hose from rotary valve to collection bin to reduce drop height
and emissions. Also required Tommy Snipes (company owner responsible for repairs and
maintenance),to cover the collection bin to minimize fugitive dust emissions.
6) Stipulation Review:
A.3 2D.0512—Particulate control from Wood Finishing Plants. In compliance. All
sources appeared to be adequately controlled.
A.4 2D.0515—Particulate Control from Misc. Industrial Processes. In compliance. All
spray booths appeared to have adequate control.
A.5 2D.0521 —Visible Emissions. In compliance. I did not observe any visible
emissions during my inspection.
A.6 2D.0524—NSPS (furniture finishing). In compliance. This facility does not paint
metal.
A.8 2D.0540—Fugitive Dust Control. In compliance. I did not observe excess dust
from haul roads or other fugitive dust sources. j
A.9 2D.0611 —Fabric Filter Requirements.
a. Inspection and Maintenance Requirements- To comply with the provisions
of this permit and ensure that emissions do not exceed the regulatory limits,
the Permittee shall perform, at a minimum, an annual (for each 12-month
period following the initial inspection) internal inspection of each bagfilter
system. In addition, the Permittee shall perform periodic inspections and
maintenance as recommended by the equipment manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any
variance from manufacturer's recommendations or from those given in this
permit(when applicable) shall be investigated with corrections made and
dates of actions recorded in a logbook. Records of all maintenance activities
shall be recorded in the logbook. The logbook(in written or electronic
format) shall be kept on-site and made available to DAQ personnel upon
request.
In compliance. Logbook last monthly entry was recorded on 04-10-2018.
A.10 GACT Subpart HHHHHH—Miscellaneous Surface Coating that utilize coatings
that contain compounds of chromium(Cr),lead(Pb),manganese(Mn),nickel(Ni),
or cadmium(Cd)to coat a plastic and/or metal substrate on a part or product. In
compliance. This facility uses no coatings that contain any of the heavy metals.
A.I I 2D.1806—Odors. Permittee shall not operate the facility without implementing
management practices or installing and operating odor control equipment sufficient
to prevent odorous emissions from the facility from causing or contributing to
objectionable odors beyond the facility's boundary. In compliance. I did not detect
any odors before entering property.
A.12 2Q.0711 —TAP Emission Limit Requirement. Appeared in compliance. Last
permit review indicates compliance.
A.13 2Q.0803 —Exclusionary Rule Requirements. In compliance. Last annual report
indicated compliance. Last submittal was received on 2/27/18.
A.14 Subpart JJJJJJ. In compliance. Facility states they are not subject to this rule.
Boiler is disconnected.
7) Reporting requirements:
Annual report due by March 1 for VOC. Received by ARO on 2/27/2018 and
demonstrated compliance.
8) 112R Status: Based on the facility's inventory, it was decided that they are not subject to 112R
reporting requirements
9) Comments and Compliance Statement:
Pine Mountain Finishing appeared in compliance with all permit conditions on January 29,
2019.
10) 5 Year Compliance History:
There have been no documented violations at this facility in the past 5 years.
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