AQ_F_1400123_20190110_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Mr.Jeff Keller d/b/a Keller Woodcarving
NC Facility ID 1400123
Inspection Report County/FIPS:Caldwell/027
Date: 01/11/2019
Facility Data Permit Data
Mr.Jeff Keller d/b/a Keller Woodcarving Permit n/a
4509 Hartland Road Issued n/a
Lenoir,NC 28645 Expires n/a
Lat: 35d 52.0333m Long: 8ld 36.5500m Class/Status Permit Exempt
SIC: 2426/Hardwood Dimension&Flooring Permit Status Inactive
NAILS: 321999/All Other Miscellaneous Wood Product Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Jeff Keller Jeff Keller Jeff Keller
President President President
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 01/10/2019
,, ) Inspector's Name Richard Morris
Inspector's Signature: Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: / �� j`�' On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2016 1.08 --- --- --- 0.4700 --
*Highest HAP Emitted in ounds
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:

1) Location: Keller Woodcarving is located at 4509 Hartland Road in Lenoir, NC.
Caldwell County.
Directions: From ARO, take I-40 east Jamestown Road exit 100. Follow
Jamestown Rd. to Hwy 70 East. Follow to hwy 18/64. Follow 18/64 to Lenoir. In
Gamewell before Lenoir look for Calico Road at caution light intersection and turn
left. Go to next intersection at Calico Road and Hartland. Facility is on Northeast
corner.
2) Facility Overview: Keller Woodcarving is a woodworking facility, producing
components parts for the furniture industry. This facility is exempted effective date
August 29, 2017. Last compliance inspection was performed by Richard Morris on
February 8, 2018.
Safety: ear/eye protection and steel toed shoes
Current throughputs: 2019
Employees: 6
Hours: 32 hrs/wk, 50wks/yr
Pre-inspection Conference: On January 10, 2019, I, Richard Morris with NCDAQ
met with Clyde Coffee,shop foreman,Jeff Keller was still at home and not at work yet.
Based on my conversation with him we discussed the following:
a) Verified the contacts based on FACFINDER printout. All contact information
is current and correct.
b) Mr. Keller keeps the cyclone logbook in his office and is maintained by him.
His last annual inspection was performed on 8/8/2016. He has Air systems
maintain and inspect his system when needed. We could not locate log but will
have Keller send copy to me.
c) We discussed their new exempt status and future inspections.
Process Description:
This facility produces component parts for the furniture industry using saws,lathes,
sanders, molders and other woodworking equipment. The woodworking
equipment is controlled by two cyclones in parallel and collects dust to a collection
house.
Inspection:
a) I inspected the woodworking process and found that each piece of equipment was
controlled by the dust collection system. Pipes and ductwork appeared to be in
good condition with no apparent leaks or holes.

b) I did not observe visible emission coming from the cyclone stacks while they were
operating. I did observe the chip/dust bin storage doors have collapsed allowing
the contents to spill out of the bin onto the ground. I contacted Mr. Keller who
stated that happened about two weeks ago. He is in contact with the man who
collects the dust to remove it, but the man is in the hospital now. He has made
arrangements with a company to fix the doors this weekend and will have it fixed
by next Monday. I told Mr. Keller he needs to have this repaired and cleaned up
immediately. He stated he would and will send me notification when all the work is
done.
c) Insignificant boiler, I-B-1, has been removed.
3) Emission Source and Regulatory Review:
Sources are:
Emission IF Emission Source Control Control System
Source ID Description System ID Description
ES-1 - eoe wood systemg operation and dust CD-2 and
one led n parallelnple cyclone(72 nchesin dple cyclone(48 inches in it-- ameter),
al
I
Insignificant Sources:
Exem tion Source of Source of Title
P
Source _ Regulation TAPS? V Pollutants?
I-B-1 -one No.2 fuel oil-fired boiler 2Q .0102
(1.43 million Btu per hour heat input rate) (c)(2)(13)(i)(II) ( Yes Yes
Regulatory Review:
2D.0512—Particulate Control-Wood Products Finishing Plants. In compliance.
All particulate emissions are controlled by cyclone.
2D.0515 —Control of visible emissions. In compliance. I did not observe any
visible emissions over 20%.
2D.05540—Fugitive Dust Control. The Permittee shall not cause or allow fugitive
dust emissions to cause or contribute to substantive complaints or excess
visible emissions beyond the property boundary. Fugitive dust emissions"
means particulate matter that does not pass through a process stack or vent
and that is generated within plant property boundaries from activities such
as: unloading and loading areas, process areas stockpiles, stock pile i
working, plant parking lots, and plant roads (including access roads and
haul roads). In compliance. The facility has paved parking and storage
areas. There are no stock piles.
Reporting requirements:

There are no reporting requirements in the current air permit.
4) Compliance History Review:
This facility has no compliance violations.
5) Stack Test Review:
Stack test not required.
6) 112R Status: Based on the facility's inventory, it was decided that they are not subject
to 112R reporting requirements
7) Comments and Compliance Statement:
Based on review of records and visual observations, Keller Woodcarving appeared
to be operating in compliance with the Air Quality standards and regulations at the time
of this inspection on January 10, 2019.
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