AQ_F_1400226_20190117_CMPL_InspRpt (4)

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NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Caldwell Cabinets of NC,LLC
NC Facility ID 1400226
Inspection Report County/FIPS: Caldwell/027
Date: 01/23/2019
Facility Data Permit Data
Caldwell Cabinets of NC,LLC Permit 10413/R00
3441 Hickory Blvd. SW Issued 12/9/2014
Hudson,NC 28638 Expires 11/30/2022
Lat: 35d49.8832m Long: 8ld27.3999m Class/Status Small
SIC: 2434/Wood Kitchen Cabinets Permit Status Active
NAICS: 33711 /Wood Kitchen Cabinet and Countertop Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
John Bostian Amy Moore John Bostian
Operations Manager Member Officer Operations Manager
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 01/17/2019
Inspector's Name Richard Morris
Inspector's Signature: Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: -a O/ rj' On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
No emissions inventory on record.The emissions inventory is due 09/01/2022.
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:
1) Location: Caldwell Cabinets of NC, LLC is located at 3441 Hickory Blvd. SW in
Hudson,NC. Caldwell County.

Directions: From ARO, take I-40 east Jamestown Road exit 100. Follow Jamestown
Rd.to Hwy 70 East. Follow to hwy 18/64. Follow 18/64 to Lenoir. In Lenoir turn right
onto Southwest Blvd and go to end that joins into 321 south. Follow to Hudson and go
past Mission Road red light and look on right for 3441 address.
2) Facility Overview: Caldwell Cabinets of NC is a woodworking facility that produces
cabinets for industry. This facility is permitted under Air Permit No. 10413R00,
effective from December 9, 2014, until November 30, 2022. Last compliance
inspection was performed by Richard Morris on November 2, 2017.
Safety: safety shoes and glasses
Current throughputs: 2019
Employees: 19
Hours of operation: 40-48 hrs/wk, 52 wks/yr
Pre-inspection Conference: On November 2, 2017, Richard Morris met with Carrie
Jenkins, HR. Compliance contact, John Bostian, Operations Manager was out of the
office. Based on my conversation with her, we discussed the following:
a) Verified the contacts based on FACFINDER printout. Cindy Arney has just
been hired as new plant manager.
b) I examined the bagfilter logbook and found inspections and maintenance are
performed every two weeks. Good documentation. Last entry dated
01/16/2019.
c) Ms. Jenkins supplied me with the paint usage for the year 2018. RPM is their
paint supplier. VOC emissions were 2.6 tons and particulates were 0.01 tons. I
advised that they were eligible for permit rescission and could apply anytime.
Process Description:
Various tools including a cnc, table saws, and sanders are used to manufacture custom
cabinets.
Inspection:
a) The facility was operating on the day of inspection. All woodworking equipment
are connected to the dust collection system and appeared to all be new. I observed
the bagfilter while operating and found that it is currently venting to the inside of
the building.
b) Dry filter paint booth was in operation with no visible emission observed. The
filters were very close to needing to be change. I advised they implement method
to determine when filter change is needed.
3) Emission Source and Regulatory Review:

Permitted Sources are:
Emission Emission Source Control Control System .i
Source ID j� Description System ID Description
ES-1 woodworking and dust collection Sys tem CD-1 lone bagfilter
^A1,607 square feet of filter area)
Insignificant Sources:
None
Stipulation Review:
A.2 Permit Renewal. Emission inventory and permit required 90 days prior to
permit expiration.
A.3 Particulate Control Requirement. The Permittee shall not discharge 4
particulate matter caused by the working, sanding, or finishing of wood
without providing, as a minimum for its collection, adequate duct work and
properly designed collectors.
In compliance. All woodworking equipment was connected to dust control
system.
A.4 Visible Emissions. In Compliance. No emissions observed.
A.6 Fugitive Dust Control. In compliance. The only source for fugitive dust is
the parking lot which is small, and gravel covered. j
A.7 Fabric Filter Requirements. In compliance. I explained these requirements
for logbook and record keeping for maintenance and repair. A logbook was
started that day. Last inspection dated 01/16/2019 (annual).
A.8 Control of Odorous Emissions. In compliance. I did not detect any odors
before entering the facility property.
Reporting requirements:
There are no reporting requirements in this permit.
4) Compliance History Review:
There have been no violations at this facility since permit issuance in December 2014.
5) Stack Test Review:
There is no stack test requirement.
6) 112R Status: Based on the facility's inventory, it was decided that they are not subject
to 112R reporting requirements

7) Comments and Compliance Statement:
Based on review of records and visual observations, this facility appeared to be
operating in compliance with the Air Quality standards and regulations at the time
of this inspection.
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