AQ_F_1400194_20190110_CMPL_CAV-Rpt

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NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Marx Industries,Inc.
NC Facility ID 1400194
Inspection Report County/FIPS: Caldwell/027
Date: 01/11/2019
Facility Data Permit Data
Marx Industries,Inc. Permit n/a
4276 Helena Street Issued n/a
Granite Falls,NC 28630 Expires n/a
Lat: 35d 49.6150m Long: 8 1 d 28.6290m Class/Status Registered
SIC: 2512/Upholstered Household Furniture Permit Status Inactive
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Rick Detter Crystal Kiser Rick Detter
Vice President-Sales and Chief Financial Officer Vice President-Sales and
Operations [phone] Operations
[phone] [phone]
Compliance Data
Comments:
Inspection Date 01/10/2019
Inspector's Name Richard Morris
Inspector's Signature: elC,4� Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 * HAP
-- 3.87 --- ---
2012 --- --- ---
2007 --- --- --- ---
*Highest HAP Emitted in ounds
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:
1) Location: Marx Industries, Inc. is located at 4276 Helena Street in Granite Falls,NC.
Caldwell County.

Directions: Traveling N on Hwy 321A from Granite Falls to Sawmills, turn left
onto Sawmills School Road (in front of fire station) and cross the RR tracks. Turn
R onto Helena St. The facility will be on the right.
2) Facility Overview: Marx Industries, Inc. cuts and glues polyurethane foam and
polyester fiber for use in upholstered furniture. This facility is registered, effective
date October 26, 2016. Last compliance inspection conducted on January 29, 2018 by
Richard Morris.
Safety: Safety shoes and glasses
Current throughputs: 2019
Hours: 40 hrs/wk
Employees: —45
Adhesive: —6,000 gallons/yr (F-12)
Pre-inspection Conference: On January 10, 2019, I, Richard Morris met with the
compliance contact,Rick Detter,Vice President. Based on my conversation with him,
we discussed the following:
a) Verified the contacts based on FACFINDER printout. All contact information
is current.
b) I discussed their registration status and same regulations still apply.
Process Description: This facility cuts and glues polyurethane foam and polyester fiber
for use in upholstered furniture.
Inspection:
The permit lists one spray adhesive line (ID No. A) Installed on a foam rubber
gluing operation. There are now 7 spray stations and 4 booths in use. one of the booths
is a spare and two are used intermittently for long pieces to be glued. These stations are
not directly vented to the atmosphere,however, for safety purposes,the glue guns will
not operate if the building vent fan is not in operation. The facility uses approximately
6,000 gallons of F-12 per year. This product has been reformulated and contains no
HAPS or TAPS (Heptane is listed as VOC).
3) Emission Source and Regulatory Review:

Sources are:
Emission
Emission Source Control CE�n— em�Source ID Description System ID N/A
�A 1 one spray adhesive line installed in a foam rubber
—j gluing operation
Insignificant Sources:
None
Regulatory Review:
2D.0521 —Visible Emissions. In compliance. I did not observe any visible
emissions during my inspection.
2D.0540—Fugitive dust Control. In compliance. "Fugitive dust emissions" means
particulate matter from process operations that does not pass through a
process stack or vent and that is generated within plant property boundaries
from activities such as: unloading and loading areas,process areas
stockpiles, stock pile working,plant parking lots,and plant roads(including
access roads and haul roads). There are no fugitive dust sources at this
facility.
2D.0958(c)—Work Practices. In compliance. VOC containing materials are being
properly stored and handled. This rule has been exempted with an
effective date of November 1, 2,017`
40 CFR 63, Subpart 000000 "National Emission Standards for Hazardous Air
Pollutants for Flexible Polyurethane Foam Production and Fabrication Area
Sources", including Subpart A "General Provisions.". In compliance.
1. Standards and Compliance - Pursuant to 40 CFR 63.11416 the
Permittee shall not use any adhesive containing methylene chloride
in a flexible polyurethane foam fabrication process. In compliance.
The adhesive used contains no methylene chloride.
2. Recordkeeping Requirements - Pursuant to 40 CFR 63.11417 the
following recordkeeping requirements shall apply: The Permittee
shall retain on site a statement signed and dated by a responsible
official stating that the facility does not use any adhesive containing
methylene chloride in a flexible polyurethane foam fabrication
process. There is a statement dated March 4, 2009 stating the
facility does not use any methylene chloride. In compliance.
A

2D.0521 — Control of Odorous Emissions. In compliance. I did not detect any
odorous emissions before entering the facility.
2Q. 711 —Emission Rates Requiring a Permit (Toxic Air Pollutant Emissions
Limitation). In compliance. The facility does not emit any HAPS or TAPS.
Reporting requirements:
There are no reporting requirements in the current air permit.
4) Compliance History Review:
There have been no documented violations at this facility in the previous five years.
5) Stack Test Review:
There are no stack test requirements in the current air permit.
6) 112R Status: Based on the facility's inventory, it was decided that they are not subject
to 112R reporting requirements
7) Comments and Compliance Statement:
Based on review of records and visual observations, this facility appeared to be
operating in compliance with the Air Quality standards and regulations at the time of
this inspection.
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