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HomeMy WebLinkAboutAQ_F_1400222_20190108_CMPL_CAV-Rpt ly ova 2-z Z--C-Av NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY M&S Warehouse-Finishing Plant NC Facility ID 1400222 Inspection Report County/FIPS: Caldwell/027 Date: 01/11/2019 Facility Data Permit Data M&S Warehouse-Finishing Plant Permit n/a 3174 Freezer Locker Road Issued n/a Hudson,NC 28638 Expires n/a Lat: 35d 51.4500m Long: 81 d 28.0500m Class/Status Registered SIC: 2512/Upholstered Household Furniture Permit Status Inactive NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP _ William Minton David Miller David Miller Plant Manager President President (828)728-3733 (828)728-3733 (828)728-3733 Compliance Data Comments: Inspection Date 01/08/2019 Inspector's Name Richard Morris Inspector's Signature: Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2014 0.2000 13.66 2175.00 *Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Inspection Report: 1) Location: M&S Warehouse—Finishing Plant is located at 3174 Freezer Locker Road in Hudson,NC. Caldwell County. Directions: From ARO, take I-40 East to Hickory and take the 321 North exit. Go to Hudson and turn right onto Pine Mountain Road. Veer left at fork onto Freezer Locker Rd. Facility is on right across from Timber Wolf Forest Products. 2) Facility Overview: M & S Warehouse—Finishing Plant is a furniture finishing plant that produces component parts for the furniture industry. This facility is now registered with effective date of June 19,2017. Last compliance inspection conducted on January 3, 2018 by Richard Morris. Safety: Steel toed shoes, safety glasses Current throughputs: 2019 Hours: 40 hrs/wk, 50 wks/yr Employees: —1 1 Pre-inspection Conference: On January 8, 2019, I, Richard Morris met with the facility contact,William Minton,Plant Manager. Based on my conversation with him, we discussed the following: a) I informed Mr. Minton that I was there to conduct an annual inspection. b) I went over their status as registered and answered any questions. Process Description: This company receives parts from their other facility and applies a finish coating to furniture components. Parts are then shipped to customers. Inspection: a) Two paint spray booths were in operation. I did observe 5%visible emissions from the SB 1 and SB2 vent stacks while they were operating. b) Overall, the facility VOC handling work practices are good. 3) Emission Source and Regulatory Review: Current Sources are: Control Control System! Source ID Description System ID Description Emission EmisswnP Source F LonLonwooden furniture components finishing operation consisting of: e YK ! SB 1 SB2 and three dry filter-type paint spray booths N/A N/A SB3 Insignificant Sources: None Applicable Rule Review: A.3 2D.0512— "Particulates from Wood Products Finishing Plants". In compliance. All paint finishing operations were being properly controlled in paint spray booths. A.4 2D.0521 —Visible Emissions. In compliance. Visible emissions under 20%. A.6 2D.0540 Non-Process Fugitive Emissions. In compliance. Dust from haul roads appeared adequately controlled. i A.7 2D.0958 —Work Practices of VOC Compounds. As required by 15A NCAC 2D .0958(c), for all sources at facilities that use volatile organic compounds (VOC) as solvents, carriers, material processing media, or industrial chemical reactants, or in similar uses that mix, blend, or manufacture volatile organic compounds, or emit volatile organic compounds as a product of chemical reactions; the Permittee shall h adhere to the following required work practices: This rule was exempted November 1, 2016. I A.8 2D.1806—Control and Prohibition of Odorous Emissions. Incompliance. I did not detect any objectionable odors before entering the facility property. 4) Compliance History Review: � This facility has no record of any violations since permit issuance on May 23, 2011. I 5) Stack Test Review: There have been no stack test performed at this facility. 6) 112R Status: Based on the facility's inventory, it was decided that they are not subject to I I2R reporting requirements 7) Comments and Compliance Statement: i M & S Warehouse—Finishing Plant appeared to be operating in compliance with the Air Quality standards and regulations at the time of this inspection.