HomeMy WebLinkAboutAQ_F_1800567_20181205_CMPL_InspRpt NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Colt Recycling, Southeast LLC
NC Facility ID 1800567
Inspection Report County/FIPS: Catawba/035
Date: 12/05/2018
Facility Data Permit Data
Colt Recycling, Southeast LLC Permit 10329/R03
816 13th Street NE Issued 7/11/2017
Hickory,NC 28601 Expires 9/30/2021
Lat: 35d 44.4072m Long: 81d 18.7566m Classification Synthetic Minor
SIC: 5093/Scrap And Waste Materials Permit Status Active
NAILS: 42393/Recyclable Material Merchant Wholesalers Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Michele Mitchell Dan Frisbee Steve Snyder
Env.and System Plant Manager EHS/Facilities Manager
Compliance (828)460-7705 (603)429-9966
(828)358-4854
Compliance Data
Comments:
Inspection Date 12/05/2018
r Inspector's Name Karyn Barksdale
Inspector's Signature: 6� a Operating Status Operating
Compliance Code Compliance-inspection
J Action Code FCE
Date of Signature: /� S On-Site Inspection Result Compliance
Total Actual emissions in TONSIYEAR:
TSP S02 NOX VOC CO PM10 *HAP
No emissions inventory on record.The emissions inventory is due 07/02/2021.
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Tyne Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested
Type Action: X Full Compliance _Partial Compliance _Complaint Other:
Evaluation Evaluation/Reinspection Investigation
Colt Recycling, Southeast LLC
December 5, 2018
Page 2
Data Date submitted for initial review 12/6/2018 X IBEAM WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection, list date inspected IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection, list date draft is submitted X IBEAM LATILONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked IBEAM Complaint
X IBEAM Planning,Next Inspection Date
12/01/2019
Directions: From Statesville,take I-40 west to exit 130. Turn right on to I"Street/US 70A west. Travel
approximately one mile and turn right on US 70A west/Highland Ave NE. Turn right on to 16th St NE.
Turn left on to 9t'Ave.NE. Turn left on to 13th Street NE. The facility will be located on your left.
Safety Equipment: The facility operates intermittently. When the facility is operating, safety shoes,
hearing protection and hard hats may be required. The facility does have a sign-in sheet that references
confidential information.
Safety Issues:Notable safety issues,when in operation,is forklift traffic and recycling debris on the ground
near the equipment conveyor lines.
Lat/Lon2: A review of the facility's coordinates on "Maps of DAQ Regulated Facilities" indicates the
facility's latitude and longitude coordinates are accurate; however,they are not locked in IBEAM.
Email Contacts: Facility contacts were reviewed. The authorized and facility contacts were updated as requested
by the facility the changes were made in IBEAM.
1. General Information:
The purpose of this site visit was to conduct a routine air quality inspection. This facility recycles
consumer electronics. The inspector will be required to sign in at the front desk; the front desk is
not manned which may require the inspector to use a cell phone to call the facility contact to inform
them of their arrival. The front desk area is also monitored via closed circuit camera by Ms.
Mitchell who should eventually notice the inspector's arrival.
I arrived at the facility on Wednesday, December 6, 2018 at approximately 1:25 PM. Mr. Dan
Frisbee,Plant Manager,met with me briefly. Ms.Michele Mitchell accompanied me on the facility
inspection and during the records review. The facility currently employs less than 20 people and
operates 1 shift per day, 5 days per week.
2. Facility Contact Information:
Facility contacts were reviewed. The authorized and facility contacts were updated as requested
by the facility the changes were made in IBEAM.
3. Compliance history file review:
The facility was issued an NOD, May 10, 2017, for the installation of a new bagfilter on wire
recycling line(ES-02)without notification and modification of the air permit.
Colt Recycling, Southeast LLC
December 5, 2018
Page 3
4. Observations of permitted air emission sources and control devices:
a.
Emission
Source Emission Source Control Control System
ID
Description System ID Description
ES 20 wire recycling line 2 (2 tons per hour CD-02 Fbagffilft6er(3,420 square
maximum process rate) filter area)
After the raw material is properly sized, it is then sent to the wire recycling line (ES-02)
where the material is separated, collected and packaged. Particulate emissions from line
#2 (ES-02) are vented to bagfilter(CD-02)which is located outside.
Observed. Wire recycling line ES-02, along with associated bagfilter CD-02, was not
operating at the time of inspection; this entire line is not operational and the bagfilter has
been disconnected. The facility has plans to remove this line from the facility and relocate
it to their plant in New Hampshire. At this time it appears they prefer to leave the current
permit as is and not request a permit modification to remove this line.
b.
Emission�_— ------- - i------ -------
Source Emission Source Control Control System
ID Description i System ID Description
ES-03 electronics recycling lines 3 and 4 (10 CD-03 bagfilter(5,237 square
tons per hour maximum process rate) feet of filter area)
F
Electronic components are broken to smaller pieces for processing and then various material and
components are separated and collected. Particulate emissions from the lines are vented to a
bagfilter(CD-03).
Observed. The electronic recycling line 3 (ES-03) consists of one processing line that conveys at
different heights and vents to a bagfilter (CD-03) located outside of the building. The electronic
recycling line ES-03 was observed operating at the time of inspection. No issues where noted at
the time of inspection.
5. Observations of insignificant air emission sources and control devices listed on the current permit:
None.
6. Observations of air emission sources and control devices not listed on the current permit:
a. None.
7. Compliance with specific permit conditions and limitations:
a. Condition A.3. - 15A NCAC 2D, .0515 "Particulates from Miscellaneous Industrial
Processes," limits particulate matter emissions from the emission sources to specific
allowable emission rates.
Colt Recycling, Southeast LLC
December 5, 2018
Page 4
Observed. No recordkeeping or monitoring requirements are required. The facility
complies with this condition by using bagfilters CD-02 & CD-03.
b. Condition A.4 - 15A NCAC 2D .0521, "Control of Visible Emissions" limits the facility
to 20 percent opacity
Observed. The facility was in operation at the time of inspection. No visible emissions
were observed from the bagfilter (CD-03) at the time of inspection. This is the only
bagfilter that is operational. Compliance with this stipulation is indicated.
C. Condition A.5. - 15A NCAC 2D .0535,the permittee of a source of excess emissions that
last for more than four hours and that results from a malfunction, a breakdown of process
or control equipment or any other abnormal conditions, shall notify the director or his
designee of any such occurrence by 9:00 a.m.Eastern time of the Division's next business
day of becoming aware of the occurrence.
Observed. No excess emissions have occurred at the facility. Compliance with this
stipulation is indicated.
d. Condition A.6. - 15A NCAC 2D .0540, "Particulates from Fugitive Non-process Dust
Emission Sources", states the permittee shall not cause or allow fugitive non-process dust
emissions to cause or contribute to substantive complaints.
Observed. No complaints have been received regarding fugitive dust from this facility.
Compliance with this stipulation is indicated.
e. Condition A.7. - FABRIC FILTER REQUIREMENTS - As required by 15A NCAC 2D
.0611, particulate matter emissions shall be controlled as described in the permitted
equipment list. Conduct an internal inspection of the fabric filters annually (12 months
from the previous internal inspection)and as recommended by the manufacturer. Records
of all maintenance activities shall be recorded in the logbook.
Observed.The facility is performing the required annual inspections and keeping records
of such inspections on site. Bagfilter CD-02 was inspected February 12. 2018 (previously
inspected September 17, 2017) and bagfilter CD-03 was inspected October 1, 2018
(previously inspected September 11, 2017). Compliance with this stipulation is indicated.
8. NSPS/NESHAP Review
There are no boilers or reciprocating internal combustion engines at the facility. Therefore, the
facility is not subject to NESHAP Subpart 6J or NEHSAP Subpart 4Z.
The facility does not have any gasoline storage tanks onsite. As a result,the facility is not subject
to NESHAP 6C.
9. Summary of changes needed to the current permit:
None.
Colt Recycling, Southeast LLC
December 5,2018
Page 5
10. Compliance assistance offered duringthe he inspection:
I discussed with Ms. Mitchell the options the facility has with regards to the removal of the wire
recycling line and associated bagfilter.At this time,it appears that the facility will not be submitting
a modification to remove the source from their air permit.
11. Section 112(r)applicability:
This facility does not appear to be subject to the requirements of the Chemical Accident Release
Prevention Program, Section 112(r) of the Clean Air Act.
12. Compliance determination:
Based on my observations,this facility appeared to be in compliance with applicable air regulations
at the time of inspection.
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