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HomeMy WebLinkAboutAQ_F_1800567_20181205_CMPL_InspRpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Colt Recycling, Southeast LLC NC Facility ID 1800567 Inspection Report County/FIPS: Catawba/035 Date: 12/05/2018 Facility Data Permit Data Colt Recycling, Southeast LLC Permit 10329/R03 816 13th Street NE Issued 7/11/2017 Hickory,NC 28601 Expires 9/30/2021 Lat: 35d 44.4072m Long: 81d 18.7566m Classification Synthetic Minor SIC: 5093/Scrap And Waste Materials Permit Status Active NAILS: 42393/Recyclable Material Merchant Wholesalers Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Michele Mitchell Dan Frisbee Steve Snyder Env.and System Plant Manager EHS/Facilities Manager Compliance (828)460-7705 (603)429-9966 (828)358-4854 Compliance Data Comments: Inspection Date 12/05/2018 r Inspector's Name Karyn Barksdale Inspector's Signature: 6� a Operating Status Operating Compliance Code Compliance-inspection J Action Code FCE Date of Signature: /� S On-Site Inspection Result Compliance Total Actual emissions in TONSIYEAR: TSP S02 NOX VOC CO PM10 *HAP No emissions inventory on record.The emissions inventory is due 07/02/2021. *Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Tyne Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested Type Action: X Full Compliance _Partial Compliance _Complaint Other: Evaluation Evaluation/Reinspection Investigation Colt Recycling, Southeast LLC December 5, 2018 Page 2 Data Date submitted for initial review 12/6/2018 X IBEAM WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection, list date inspected IBEAM LAT/LONG,Facility Locked X IBEAM Inspection, list date draft is submitted X IBEAM LATILONG,Coordinates checked X IBEAM Inspection,pollutants/programs checked IBEAM Complaint X IBEAM Planning,Next Inspection Date 12/01/2019 Directions: From Statesville,take I-40 west to exit 130. Turn right on to I"Street/US 70A west. Travel approximately one mile and turn right on US 70A west/Highland Ave NE. Turn right on to 16th St NE. Turn left on to 9t'Ave.NE. Turn left on to 13th Street NE. The facility will be located on your left. Safety Equipment: The facility operates intermittently. When the facility is operating, safety shoes, hearing protection and hard hats may be required. The facility does have a sign-in sheet that references confidential information. Safety Issues:Notable safety issues,when in operation,is forklift traffic and recycling debris on the ground near the equipment conveyor lines. Lat/Lon2: A review of the facility's coordinates on "Maps of DAQ Regulated Facilities" indicates the facility's latitude and longitude coordinates are accurate; however,they are not locked in IBEAM. Email Contacts: Facility contacts were reviewed. The authorized and facility contacts were updated as requested by the facility the changes were made in IBEAM. 1. General Information: The purpose of this site visit was to conduct a routine air quality inspection. This facility recycles consumer electronics. The inspector will be required to sign in at the front desk; the front desk is not manned which may require the inspector to use a cell phone to call the facility contact to inform them of their arrival. The front desk area is also monitored via closed circuit camera by Ms. Mitchell who should eventually notice the inspector's arrival. I arrived at the facility on Wednesday, December 6, 2018 at approximately 1:25 PM. Mr. Dan Frisbee,Plant Manager,met with me briefly. Ms.Michele Mitchell accompanied me on the facility inspection and during the records review. The facility currently employs less than 20 people and operates 1 shift per day, 5 days per week. 2. Facility Contact Information: Facility contacts were reviewed. The authorized and facility contacts were updated as requested by the facility the changes were made in IBEAM. 3. Compliance history file review: The facility was issued an NOD, May 10, 2017, for the installation of a new bagfilter on wire recycling line(ES-02)without notification and modification of the air permit. Colt Recycling, Southeast LLC December 5, 2018 Page 3 4. Observations of permitted air emission sources and control devices: a. Emission Source Emission Source Control Control System ID Description System ID Description ES 20 wire recycling line 2 (2 tons per hour CD-02 Fbagffilft6er(3,420 square maximum process rate) filter area) After the raw material is properly sized, it is then sent to the wire recycling line (ES-02) where the material is separated, collected and packaged. Particulate emissions from line #2 (ES-02) are vented to bagfilter(CD-02)which is located outside. Observed. Wire recycling line ES-02, along with associated bagfilter CD-02, was not operating at the time of inspection; this entire line is not operational and the bagfilter has been disconnected. The facility has plans to remove this line from the facility and relocate it to their plant in New Hampshire. At this time it appears they prefer to leave the current permit as is and not request a permit modification to remove this line. b. Emission�_— ------- - i------ ------- Source Emission Source Control Control System ID Description i System ID Description ES-03 electronics recycling lines 3 and 4 (10 CD-03 bagfilter(5,237 square tons per hour maximum process rate) feet of filter area) F Electronic components are broken to smaller pieces for processing and then various material and components are separated and collected. Particulate emissions from the lines are vented to a bagfilter(CD-03). Observed. The electronic recycling line 3 (ES-03) consists of one processing line that conveys at different heights and vents to a bagfilter (CD-03) located outside of the building. The electronic recycling line ES-03 was observed operating at the time of inspection. No issues where noted at the time of inspection. 5. Observations of insignificant air emission sources and control devices listed on the current permit: None. 6. Observations of air emission sources and control devices not listed on the current permit: a. None. 7. Compliance with specific permit conditions and limitations: a. Condition A.3. - 15A NCAC 2D, .0515 "Particulates from Miscellaneous Industrial Processes," limits particulate matter emissions from the emission sources to specific allowable emission rates. Colt Recycling, Southeast LLC December 5, 2018 Page 4 Observed. No recordkeeping or monitoring requirements are required. The facility complies with this condition by using bagfilters CD-02 & CD-03. b. Condition A.4 - 15A NCAC 2D .0521, "Control of Visible Emissions" limits the facility to 20 percent opacity Observed. The facility was in operation at the time of inspection. No visible emissions were observed from the bagfilter (CD-03) at the time of inspection. This is the only bagfilter that is operational. Compliance with this stipulation is indicated. C. Condition A.5. - 15A NCAC 2D .0535,the permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify the director or his designee of any such occurrence by 9:00 a.m.Eastern time of the Division's next business day of becoming aware of the occurrence. Observed. No excess emissions have occurred at the facility. Compliance with this stipulation is indicated. d. Condition A.6. - 15A NCAC 2D .0540, "Particulates from Fugitive Non-process Dust Emission Sources", states the permittee shall not cause or allow fugitive non-process dust emissions to cause or contribute to substantive complaints. Observed. No complaints have been received regarding fugitive dust from this facility. Compliance with this stipulation is indicated. e. Condition A.7. - FABRIC FILTER REQUIREMENTS - As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. Conduct an internal inspection of the fabric filters annually (12 months from the previous internal inspection)and as recommended by the manufacturer. Records of all maintenance activities shall be recorded in the logbook. Observed.The facility is performing the required annual inspections and keeping records of such inspections on site. Bagfilter CD-02 was inspected February 12. 2018 (previously inspected September 17, 2017) and bagfilter CD-03 was inspected October 1, 2018 (previously inspected September 11, 2017). Compliance with this stipulation is indicated. 8. NSPS/NESHAP Review There are no boilers or reciprocating internal combustion engines at the facility. Therefore, the facility is not subject to NESHAP Subpart 6J or NEHSAP Subpart 4Z. The facility does not have any gasoline storage tanks onsite. As a result,the facility is not subject to NESHAP 6C. 9. Summary of changes needed to the current permit: None. Colt Recycling, Southeast LLC December 5,2018 Page 5 10. Compliance assistance offered duringthe he inspection: I discussed with Ms. Mitchell the options the facility has with regards to the removal of the wire recycling line and associated bagfilter.At this time,it appears that the facility will not be submitting a modification to remove the source from their air permit. 11. Section 112(r)applicability: This facility does not appear to be subject to the requirements of the Chemical Accident Release Prevention Program, Section 112(r) of the Clean Air Act. 12. Compliance determination: Based on my observations,this facility appeared to be in compliance with applicable air regulations at the time of inspection. KRB:lhe littps://ncconnect.sliarepoint.com/sites/deq/daq_mro/Counties/CATAW BA/00567/INSPBCT_20181205.docx