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HomeMy WebLinkAboutAQ_F_1200038_20181204_CMPL_InspRpt (4) I2,000,,? -A Q' NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Maymead Materials,Inc. -Hildebran Plant NC Facility ID 1200038 Inspection Report County/FIPS:Burke/023 Date: 12/04/2018 Facility Data Permit Data Maymead Materials,Inc.-Hildebran Plant Permit 03746/R12 4398 Johnson Bridge Road Issued 11/19/2015 Hickory,NC 28602 Expires 10/31/2023 Lat: 35d 41.2620m Long: 8 1 d 27.1840m Classification Synthetic Minor SIC: 2951 /Paving Mixtures And Blocks Permit Status Active NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Sean Mackey Wiley Roark Sean Mackey NSPS: Subpart I Sr.Project Manager President Sr.Project Manager (423)727-2005 (423)727-2000 (423)727-2005 Compliance Data Comments: Inspection Date 12/04/2018 Inspector's Name Harold Brady Inspector's Signature: la l�t��. Operating Status Operating L Compliance Code Compliance-inspection Action Code FCE Date of Signature: Z- 6 .. I On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC CO PM10 *HAP 2014 --- --- --- --- 2009 0.7700 4.68 1.89 0.9000 2.65 0.5900 117.00 *Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Directions:From Asheville take 1-40 to exit 118 (Old NC1O) and turn right. Travel about 1 mile West on NC 10 and then turn left onto Johnson Bridge Road Travel about 2 miles South on Johnson Bridge Road and then turn right on a paved road just before crossing the river(lookfor sign at the entrance to the facility). Facility is located at the end of this road. Safety Equipment:Hardhat, safety glass, safety shoes, earplugs. 1. Facility Overview Discussion/Introduction On December 4,2018 at about 111:00 am,I arrived at the site to verify that the facility is not in operation. The gate at the entrance was padlocked and it did not appear that there had been any recent traffic on the driveway. According to letters, annual reports,and recent inspection reports,the facility has not operated since the permit was issued to Maymead in December 2010. Facility Contacts The facility contacts are up to date in IBEAM. No one was on site to escort me for an inspection. Facility Description The facility is a hot mix asphalt batch plant rated at 100 tons per hour maximum capacity. 2. Compliance with specific permit conditions and limitations Compliance with the permit conditions will be verified if the plant begins operating(visible emissions,I&M logs, production,fuel, etc.).The facility stated in a July 2010 letter that the plant will not operate in the foreseeable future. During a 07/31/2014 conversation between Mr. Brady and Mr.Mackey,Mr. Mackey stated that the company has no plans to operate the facility. Specific Condition 10 of the permit requires a notification within 15 days of the start-up and Specific Condition 8 requires Methods 5 and 202 stack testing within 60 days of the start-up. 3. Compliance History Review The facility was issued a Notice of Deficiency on February 10,2017 for a late annual report. There have been no other documented violations by the facility in the past five years. 4. Stack Test Review Specific Conditions 8 of the permit requires Methods 5 and 202 stack tests within 60 days of start-up to demonstrate compliance with NSPS, Subpart I and 2D .0506. Based on the last tests conducted,the facility is expected to be capable of passing the required stack tests. The results of the September 2005 stack test are shown below. Filterable PM Subpart 1 90 m dscm 9 m dscm Yes Visible Emissions Subpart 1 20%Opacity* 0%Opacity* Yes Filterable PM N/A 0.39 lb/hr Yes Condensible PM 15A NCAC 2D.0506 N/A 0.25 lb/hr Yes Total PM 37.1 lb/hr 0.64 lb/hr Yes * Highest six-minute average opacity 5. 112r Review This facility does not appear to be subject to 12(r). 5. Compliance Statement Based on observations during this inspection,this facility appears to be in compliance with the Air Quality standards and regulations by shut-down.