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HomeMy WebLinkAboutAQ_F_2100073_20181126_PRMT_Permit ROY COOPER Governor MICHAEL S.REGAN Secrerary MICHAEL ABRACIINSKAS Director NORTH CARCILIIVA Envkoftmentat Quality November 26,2018 Mr.Owen Maxwell Vice President of Operations Regulator Marine,Inc, 187 Peanut Drive Edenton,North Carolina 27932 Dear Mr.Maxwell: SUBJECT: Air Quality Permit No.07132T12 Facility ID: 2100073 Regulator Marine,Inc. Edenton,Chowan County Fee Class: Title V PSD Class: Minor In accordance with your completed Air Quality Permit Application for minor modification of a Title V permit received October 30, 2018, we are forwarding herewith Air Quality Permit No. 07132T12 to Regulator Marine,Inc. 187 Peanut Drive,Edenton,North Carolina authorizing the construction and operation, of the emission source(s)and associated air pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 2Q .0503(8) have been listed for informational purposes as an "ATTACHMENT"to this cover letter. Please note the requirements for the annual compliance certification are contained in General Condition P in Section 3. The current owner is responsible for submitting a compliance certification for the entire year regardless of who owned the facility during the year. These emission sources and control devices(ID Nos.ES-1,ES-2,and CD-06)are listed as a minor modification per 15A NCAC 02Q .0515. The compliance certification as descrihed in General Condition P is required. Unless otherwise notified by NC DAQ, the affected terms of this permit(excluding the permit shield as described General Condition R)for this source shall become final on January 25, 2018. Until this date,the affected permit terms herein reflect the proposed operating language that the Perrrlittee shall operate this source under pursuant to 15A NCAC 02Q .0515(f). As the designated responsible official it is your responsibility to review,understand,and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any term or condition of the attached permit reviews, understands, and abides by the condition(s) of the attached permit that are applicable to that particular emission source. If any parts,requirements,or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of Administrative Hearings,6714 Mail Service Center,Raleigh,North Carolina 27699-6714 and the Division of E��, North Carolina Department of Em'ironmerrtal Quality ! Division oFAir QualityI�sJp� 217 West Jones Streer 1 1641 Mail Service Center I Raleigh,North Carolina 27699-1641 � ° • 9€9.7079400 Mr. Gwen Maxwell November 26,2018 Page 2 Air Quality,Permitting Section, 1641 Mail Service Center,Raleigh,North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant to NCGS 150E-23,this Air Quality Permit shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal means pursuant to NCGS 150E-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding regardless of a request for informal modification unless a.request for a hearing is also made under NCGS 150B-23. The construction of new air pollution emission source(s) and associated air pollution control device(s), or modifications to the emission source(s) and air pollution control device(s) described in this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Pennittee has fulfilled the requirements of NCGS 143-215.108A(b)and received written approval from the Director of the Division of Air Quality to commence construction.Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation of NCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in NCGS 143-215.114A and 143-215.114B. Chowan County has not triggered PSD Increment Tracking for any pollutants, so no increment tracking is required for this minor modification. This Air Quality Permit shall be effective from November 26, 2018 until August 31, 2019, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Should you have any questions concerning this matter,please contact Russell Braswell at 919-707-8731 or russell.braswelLamcdenr.eov. Sincerely yours, 7 William D.Willets,P.E.,Chief,Permitting Section Division of Air Quality,NCDEQ Enclosure c: Heather Ceron,EPA Region 4 Washington Regional Office Central Files Connie Home(cover letter only) ATTACHMENT to Cover Letter to Air Quality Permit No. 07132T12 Regulator Marine, Inc. Insignificant Activities per 15A NCAC 2Q .0503(8) Equipment ID No. Equipment Description I-1 Resin and gel coat storage I-2 Mold release,bonding,and contact glue I-3 Mold release,bonding,and contact glue I-4 Assembly Building 1. Because an activity is insigzzificant does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable,emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D.1100"Control of Toxic Air Pollutants"or 2Q.0711 "Emission Rates Requiring a Permit". 3. For additional information regarding the applicability of MACT or GACT see the DAQ page titled"Specific Permit Conditions Regulatory Guide."The link to this site is as follows: httli://deg.nc.govlaboutJdivisionslair- ualit lair- ualit - ermitsls ecific- ermit-conditions-re lato - ide Summary of Changes to Permit The following changes were made to the Regulator Marine,Inc.Title V Permit No. 07132T11: Page(s)* Condition/Item* Description of Change(s) ■ Updated permit dates/numbers Throughout Throughout . Noted PSD Minor status * Added language regarding Minor Modification procedures where necessary. n/a Insignificant * Added I-4"Assembly Building" Activities * Changed description of ES-1 per application Changed description of ES-2 per application 3 Permitted Emission Sources , Noted that ES-2 is subject to MACT Subpart VVVV * Removed CD-5 ■ Added CD-5 4 2.1 A ' Combined sections for ES-1 and ES-2 because they are subject to the same rules. 5 2.1 A.2 * Updated VE monitoring to latest DAQ standard wording. 5 2.1 A.3 * Moved condition for MACT Subpart VVVV into this section because there is now no need to have a separate section for this condition. n/a 2.1 B. (former) * Removed this section,combined with 2.1 A. n/a 2.1 C. (former) * Renumbered this section to 2.1 B. n/a 2.2 A.1 (former) * Removed permit condition for 02D .0958 because this rule no longer applies to this facility. n/a 2.2 A.2 (former) * Removed permit condition for 02D .1100 per Session Law 2012-91. 23 2.2 A.1 and A.2 * Renumbered these conditions to reflect above changes. n/a 2.2 A.5 (former) ■ Removed permit condition for 02Q .0711 per Session Law 2012-91. n/a 2.2 B. (former) * Removed this section and moved the condition for MACT Subpart VVVV to Section 2.1 A.3 25 3. ■ Updated General Conditions to v5.3. * This refers to the current permit unless otherwise stated. --,-AState of North Carolina 2� Department of Environmental Quality 4;4 _GAR©IJNA Departrawt met Division of Air Quality AIR QUALITY PERMIT Permit No. Replaces Permit No.(s) Effective Date Expiration Date 07132T12 07132T11 January 25,2018* August 31,2019 The effective date listed above applies only to changes made as a result of this modification. All other terms and conditions of this permit are applicable as of the issuance date. Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to construct and operate the emission source(s)and associated air pollution control device(s) specified hereui,in accordance with the terms,conditions,and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 141, General statutes of North Carolina as amended, and Title 15A North Carolina Administrative Codes (15A NCAC), Subchapters 2D and 2Q,and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, operate, or modify any emission source(s)or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit,except as provided in this permit. Permittee: Regulator Marine, Inc. Facility ID: 2100073 Facility Site Location: 187 Peanut Drive City,County,State,Zip: Edenton,Chowan County,North Carolina 27932 Mailing Address: 187 Peanut Drive City,State,Zip: Edenton,North Carolina 27932 Application Numbcr: 2100473.18A Complete Application Date: October 34,2418 Primary SIC Code: 3732 Division of Air Quality, Washington Regional Office Regional Office Address: 943 Washington Square Mail Washington,North Carolina 27889 Permit issued this the 26'day of November,2018. William D,Willets,P.L.,Chief,Permitting Section By Authority of the Environmental Management Commission Table of Contents SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1- Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing,monitoring,recordkeeping,and reporting requirements) 2.2- Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing,monitoring,recordkeeping,and reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms Air Quality Permit No. 07132T12 Page No.3 SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTENANCES The£ollowin table contains a summary of all 1permitted emission sources and associated air vollution control devices and all purtenances: Reference Emission Source Emission Source Description Control Device Control Device Page ID No. ID No. Description No(s). ES-1# large parts fabrication building, CD-1 Fiberglass mesh filters (MALT,Subpart VVVV) including fiberglass laminating, on seven roof exhausts gel coating,trimming,and sanding ES-2* small parts fabrication CD-6* fiberglass mesh filters COACT,Subpart VVVL') building,including fiberglass on two roof exhausts laminating and get coating ES44 Diesel-fired peak shaving CD-I4 Diesel Oxidation (MACT,Subpart ZZZZ) generator(764 horsepower Catalyst maximum capacity) * These emission sources and control devices(ID Nos.ES-1 ES-2,and CD-6)are listed as a minor modification per 15A NCAC 02Q ,0515. The compliance certification as described in General Condition P is required. Unless otherwise notified by NC DAQ, the affected terms of this permit (excluding the permit shield as described General Condition R) for this source shall become final on (Enter date; 60 days after issue date). Until this date,the affected permit terms herein reflect the proposed operating language that the Permittee shall operate this source pursuant to 15A NCAC 02Q .0515(f). Air Quality Permit No. 07132T12 Page No. 4 SECTION 2- SPECIFIC LIMITATIONS AND CONDITIONS 2.1- Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s)and associated air pollution control device(s)and appurtenances listed below are subject to the following specific terms, conditions,and limitations, including the testing,monitoring, recordkeeping, and reporting requirements as specified herein: A. large parts fabrication building(ID No. ES-1)with associated fiberglass mesh filters on seven roof exhausts (ID No. CD-1), and small parts fabrication building(ID No. ES-2) with associated fiberglass mesh filters installed on two roof exhausts ¢D No. CD-6) The followinv table provides a summary of limits and standards for the emission sourcets}described above: Regulated LimitslStandards Applicable Regulation Pollutant Particulate E=4.10 x P'-" 15A NCAC 2D.0515 matter Where: E=allowable emission rate in pounds per hour P=process weight in tons per hour Visible 20 percent opacity 15A NCAC 21) .0521 emissions Odor State-enforceable only 15A NCAC 2D.1806 See Section 2.2 A.1 Volatile organic See Section 2.2 A,2 15A NCAC 2Q .0317 compounds (PSD Avoidance) Hazardous air See Section 2.2 B 15A NCAC 2D .1111 pollutants (40 CFR Part 63, Subpart VVVV) 1. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these sources(ID No.ES-1 and ES-2) shall not exceed an allowable emission rate as calculated by the following equation: E=4.10 x P'-" Where: E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 2Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition A. If the results of this test are above the limit given in Section 11 A.La above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515. Monitoring [15A NCAC 2Q .0508(f)] c. Particulate matter emissions from these sources(ID No.ES-1 and ES-2) shall be controlled by roof exhaust fiberglass mesh filters(ID No. CD-1 and CD-6). To assure compliance,the Permittee shall perform inspections and maintenance as recommended by the manufacturer. As a minimum,the inspection and maintenance program shall include weekly inspections of the filters noting their condition. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0515 if the filters are not inspected and maintained. Air Quality Permit No. 07132T12 Page No. 5 Rccordkeepinu[15A NCAC 2Q .0508(f)] d. The results of inspection and maintenance for the filters shall be maintained in a logbook(written or electronic format) on site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of eacb inspection; and iii. the results of maintenance performed on any filter. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0515 if these records are not maintained. Reyortinj [15A NCAC 2Q .0508(f)] e. The Permittee shall submit the results of any maintenance performed on any control device within 30 days of a written request by the DAQ. f. The Permittee shall submit a summary report of the monitoring and recordkeeping requirements given in Sections 2.1 A.Lc and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these sources(ID No.ES-1 and ES-2) shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 2Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Sections 2.1 A.2.a above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitorin [15A NCAC 2Q .0508(f)] c. i. To ensure compliance, once every six months the Permittee shall observe the emission points of these sources(ID Nos.ES-1 and ES-2)for any visible emissions above normal. The six-month observation must be made Once for each of the two six-month periods of the calendar year period to ensure compliance with this requirement. If visible emissions from these sources are observed to be above normal,the Permittee shall either: (A)take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeepi_ng requirements below, or (B) demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 A.2.a(or b)above. ii. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if: (A)the above-normal emissions are not corrected per c.i.(A)above; (B) the demonstration in c.i.(B)above cannot be made; or (C) the semiannual observations are not conducted per c.i above; Recordkeepi [15A NCAC 2Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request_ The logbook shall record the following: i. the date and time of each recorded action; Air Quality Permit No. 07132T12 Page No. 6 ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0521 if these records are not maintained. Reporting [15A NCAC 2Q.0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping requirements given in Sections 2.1 A.2,c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 2D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY(40 CFR Part 63 Subpart VVVV) 1. For all sources located at this facility,the Permittee shall comply with all applicable provisions contained in Environmental Management Commission Standard 15A NCAC 21) .1111,"Maximum Achievable Control Technology'(MALT)as promulgated in 40 CFR Part 63, Subpart VVVV "National Emission Standards for Hazardous Air Pollutants for Boat Manufacturing." In the event of any warding discrepancy hetween the terms of this permit and Federal requirements found in 40 CFR Part 63,the language found in 40 CFR Part 63 shall control. 2. 40 CFR 63.5698 Open Molding Resin and Gel Coat Operations a. Excluding those processes listed in Section 2.1 A.3.d below,the Permittee shall limit organic HAP emissions from any open molding operations listed above to the emission limit specified in paragraph (b)of this condition. Operations listed in paragraph(d)are exempt from this limit. i. Production resin. ii. Pigmented gel coat. iii. Clear gel coat. iv. Tooling resin. v. Tooling gel coat. h. Limit organic HAP emissions from open molding operations to the limit specified by equation 1 of this condition,based on a 12-month rolling average. HAP Limit= [46(Mx) + 159(MPG) +291(McG) +54(MTR) +214(MTc,)] (Equation 1} Where: HAP Limit= total allowable organic HAP that can be emitted from the open molding operations, kilograms. MR= mass of production resin used in the past 12 months,excluding any materials exempt under paragraph(d)of this condition,megagrams. Mac;= mass of pigmented gel coat used in the past 12 months,excluding any materials exempt under paragraph(d) of this condition,megagrams. Mcc= mass of clear gel coat used in the past 12 months, excluding any materials exempt under paragraph(d)of this condition,megagrams. M?"v= mass of tooling resin used in the past 12 months,excluding any materials exempt under paragraph(d)of this condition,megagrams. MTG= mass of tooling gel coat used in the past 12 months, excluding any materials exempt under paragraph(d)of this condition,megagrams. Air Quality Permit No. 07132T12 Page No. 7 c. The open molding emission limit is the same for both new and existing sources, d. The materials specified in paragraphs(d)(i)through(iii)of this condition are exempt from the open molding emission limit specified in paragraph(b)of this condition. i. Production resins(including skin coat resins)that must meet specifications for use in military vessels or must be approved by the U.S. Coast Guard for use in the construction of lifeboats, rescue boats, and other life-saving appliances approved under 46 CFR subchapter Q or the construction of small passenger vessels regulated by 46 CFR subchapter T. Production resins for which this exemption is used must be applied with nonatomizing(non-spray)resin application equipment. A record must be kept of the resins which are being used for this exemption. ii. Pigmented,clear, and tooling gel coat used for part or mold repair and touch up. The total gel coat materials included in this exemption must not exceed 1 percent by weight of all gel coat used at the facility on a 12-month rolling-average basis. A record must be kept of the amount of gel coats which are being used for this exemption and copies of calculations showing that the exempt amount does not exceed 1 percent of all gel coat used. iii. Pure, 100 percent vinylester resin used for skin coats. This exemption does not apply to blends of vinylester and polyester resins used for skin coats. The total resin materials included in the exemption cannot exceed 5 percent by weight of all resin used at the facility on a 12-month rolling-average basis. A record must be kept of the amount of 100 percent vinylester skin coat resin used per month that is eligible for this exemption and copies of calculations showing that the exempt amount does not exceed 5 percent of all resin used. 3. 40 CFR 63.5731 Standards for Resin and Gel Coat Mixing Operations a. All resin and gel coat mixing containers with a capacity equal to or greater than 208 liters,including those used for on-site mixing of putties and polyputties,must have a cover with no visible gaps in place at all times. b. The work practice standard in paragraph(a)of this condition does not apply when material is being manually added to or removed from a container,or when mixing or pumping equipment is being placed in or removed from a container. c. To demonstrate compliance with the work practice standard in paragraph(a)of this condition, the Permittee must visually inspect all mixing containers subject to this standard at least once per month. The inspection should ensure that all containers have covers with no visible gaps between the cover and the container,or between the cover and equipment passing through the cover. d. The Permittee must keep records of which mixing containers are subject to this standard and the results of the inspections,including a description of any repairs or corrective actions taken. 4. 40 CFR 63.5734 Standards for Resin and Gel Coat Application Equipment Cleaning Operations a. For routine flushing of resin and gel coat application equipment(e.g., spray guns,flowcoaters, brushes,rollers,and squeegees),the Permittee must use a cleaning solvent that contains no more than 5 percent organic HAP by weight.For removing cured resin or gel coat from application equipment, no organic HAP content limit applies. b. The Permittee must store organic HAP-containing solvents used for removing cured resin or gel coat in containers with covers.The covers must have no visible gaps and must be in place at all times, except when equipment to be cleaned is placed in or removed from the container. On containers with a capacity greater than 7.6 liters,the distance from the top of the container to the solvent surface must be no less than 0.75 times the diameter of the container. Containers that store organic HAP-containing solvents used for removing cured resin or gel coat are exempt from the requirements of 40 CFR part 63, subpart T(National Emission Standards for Halogenated Solvent Cleaning)_Cured resin or gel coat means resin or gel coat that has changed from a liquid to a solid. Air Quality Permit No. 07132T12 Page No. 8 S. 40 CFR 63.5701 Complying With the Open Molding Emission Limit-Use one or more of the options listed in paragraphs(a)through(b) of this condition to meet the emission limit in 40 CFR 63.5698 for the resins and gel coats used in open molding operations at the facility. a. Maximum achievable control technology(MACT)model point value averaging(emissions averaging)option. i. Demonstrate that emissions from the open molding resin and gel coat operations that are averaged meet the emission limit in 40 CFR 63.5698 using the procedures described in 40 CFR 63.5710. Compliance with this option is based on a 12-month rolling average. ii. Those operations and materials not included in the emissions average must comply with paragraph(b)of this condition. b. Compliant materials option. Demonstrate compliance by using resins and gel coats that meet the organic HAP content requirements in Table 2(given below)as contained in 40 CFR 63 subpart VVVV. Compliance with this option is based an a 12-month rolling average. Table 2 to Subpart VVVV of Part 63—Alternative Organic HAP Content Requirements for Open Molding Resin and Gel Coat Operations For this operation- And this application method- You must not exceed this weighted-average organic HAP content(weight percent)re uirement- 1. Production resin operations Atomized(spray) 28 percent 2. Production resin operations Nonatomized(nons ra ) 35 percent 3. Pigmented gel coat Any method 33 percent operations 4. Clear Eel coat❑ erations Any method 48 percent 5. Tooling resin operations Atomized(s nra •) 30 percent 6. Tooling resin operations Nonatomized(nons ra .) 39 percent 7. Tooling el coat o erations An •method 40 percent 6. 40 CFR 63.5704 General Requirements for Complying With the Open Molding Emission Limit a. Emissions averaging option, For those open molding operations and materials complying using the emissions averaging option,compliance must be demonstrated by performing the steps in paragraphs (a)(i)through(v)of this condition. i, Use the methods specified in 40 CFR 63.5758 to determine the organic HAP content of resins and gel coats. ii. Complete the calculations described in 40 CFR 63.5710 to show that the organic HAP emissions do not exceed the limit specified in 40 CFR 63.5698. iii. Keep records as specified in paragraphs(a)(iii)(A)through(D) of this condition for each resin and gel coat. A. Hazardous air pollutant content. B. Amount of material used per month. C. Application method used for production resin and tooling resin.This record is not required if all production resins and tooling resins are applied with nonatomized technology. D. Calculations performed to demonstrate compliance based on MACT model paint values, as described in 40 CFR 63.5710. iv. Prepare and submit the implementation plan described in 40 CFR 63.5707 to the Division and keep it up to date. v. Submit semiannual compliance reports to the Division as specified in 40 CFR 63.5764. b. Compliant materials option. For each open molding operation complying using the compliant materials option, compliance must be demonstrated by performing the steps in paragraphs(b)(i) Air Quality Permit No. 07132T12 Page No. 9 through(iv)of this condition. i. Use the methods specified in 40 CFR 63,5758 to determine the organic HAP content of resins and gel coats. ii. Complete the calculations described in 40 CFR 63.5713 to show that the weighted-average organic HAP content does not exceed the limit specified in Table 2 40 CFR 63 subpart VVVV. iii. Keep records as specified in paragraphs(b)(iii)(A)through(D)of this condition for each resin and gel coat. A. Hazardous air pollutant content. B. Application method for production resin and tooling resin.This record is not required if all production resins and tooling resins are applied with nonatomized technology. C. Amount of material used per month.This record is not required for an operation if all materials used for that operation comply with the organic HAP content requirements. D. Calculations performed,if required,to demonstrate compliance based on weighted-average organic HAP content as described in 40 CFR 63.5713. iv. Submit semiannual compliance reports to the Division as specified in 40 CFR 63.5764. 7. 40 CFR 63.5707 Implementation Plan For Open Molding Operations a. An implementation plan must be prepared for all open molding operations that show compliance by using the emissions averaging option described in 40 CFR 63.5704(a). b. The implementation plan must describe the steps that will be taken to bring the open molding operations covered by this subpart into compliance. For each operation included in the emissions average,the Permittee's implementation plan must include the elements listed in paragraphs(b)(i) through(iii)of this condition. i. A description of each operation included in the average. ii. The maximum organic HAP content of the materials used,the application method used(if any atomized resin application methods are used in the average),and any other methods used to control emissions. iii. Calculations showing that the operations covered by the plan will comply with the open molding emission limit specified in 40 CFR 63.5698. c. The Permittee must submit the implementation plan to the Division with the notification of compliance status specified in 40 CFR 63.5761. d. The Permittee must keep the implementation plan on site and provide it to the Division when asked. e. If the Permittee revises the implementation plan,the revised plan must be submitted with the next semiannual compliance report specified in 40 CFR 63.5764. S. 40 CFR 63.5710 Demonstrating Compliance Using Emissions Averaging a. Compliance using the emissions averaging option is demonstrated on a 12-month rolling-average basis and is determined at the end of every month(12 times per year). The first 12-month rolling- average period begins on the compliance date specified in 40 CFR 63.5695. b. At the end of the twelfth month after the Permittee's compliance date and at the end of every subsequent month,use equation 1 of this condition to demonstrate that the organic HAP emissions from those operations included in the average do not exceed the emission limit in 40 CFR 63.5698 calculated for the same 12-month period. (include terms in equation 1 of 40 CFR 63.5698 and equation 1 of this condition for only those operations and materials included in the average.) HAP emissions= [(PVR)(MR)+(PyPG)(MPC,)+(PVcc)(Mcc)+(PF7,q)(MrR)+(PVYG)(M„G)] (Equation 1) Where: HAP emissions= Organic HAP emissions calculated using MACT model point values for each operation included in the average,kilograms. Air Quality Permit No. 07132T12 Page No. 10 PVR= Weighted-average MACT model point value for production resin used in the past 12 months,kilograms per megagram. MR= Mass of production resin used in the past 12 months,megagrams. PVPG= Weighted-average MALT model point value for pigmented gel coat used in the past 12 months,kilograms per megagram. MPG= Mass of pigmented gel coat used in the past 12 months,megagrams. PVCG= Weighted-average MACT model point value for clear gel coat used in the past 12 months,kilograms per megagram. MCG= Mass of clear gel coat used in the past 12 months, megagrams. PVTR= Weighted-average MACT model point value for tooling resin used in the past 12 months,kilograms per megagram. MTR= Mass of tooling resin used in the past 12 months,megagrams. PVrr= Weighted-average MACT model point value for tooling gel coat used in the past 12 months,kilograms per megagram. Mm= Mass of tooling gel coat used in the past 12 months,megagrams. c. At the end of every month,use equation 2 of this condition to compute the weighted-average MACT model point value for each open molding resin and gel coat operation included in the average. n yiPY I i=1 PYoP = n (Equation 2) y Mi i=1 Where: PVOP= weighted-average MACT model paint value for each open molding operation(PVR PVPG, PVcG, PVrR,and PVm)included in the average,kilograms of HAP per megagram of material applied. M;= mass of resin or gel coat i used within an operation in the past 12 months, megagrams. n= numher of different open molding resins and gel coats used within an operation in the past 12 months. Pv,= the MACT model point value for resin or gel coat i used within an operation in the past 12 months,kilograms of HAP per megagram of material applied. d. The equations in Table 3 (given below),as contained in 40 CFR 63 subpart VVVV,must be used to calculate the MACT model point value(PV,)for each resin and gel coat used in each operation in the past 12 months. Air Quality Permit No.07132T12 Page No. 11 Table 3 to Subpart WVV of Part 63—MACT Model Point Value Formulas for Open Molding Operations' For this operation And this application method Use this formula to calculate the MALT model plant value for each resin AL L and gel coat 1.Production resin,tooling a.Atomized 0.014 k Resin HAP%)2.425 resin b.Atomized,plus vacuum 0.01185 x (Resin bagging with roll-out HAP%)2.425 C.Atomized,plus vacuum 0.00945 x (Resin bagging without roll-out HAP%)2.425 d.Nonatomized 0.014 x (Resin HAP%)2.275 e.Nonatomized,plus vaccum 0.0110 x (Resin bagging with roll-out HAP%)2.275 f.Nonatomized,plus vacuum 0.0076 x (Resin bagy,iny,without roll-out HAP%)2.275 2. Pigmented gel coat,clear All methods.... 0.445 x(Gel coat HAP%)"' Tel coat,tooling gel coat. ' Equations calculate MACT model point value in kilograms of organic HAP per megagrams of resin or gel coat applied. The equations for vacuum bagging with roll-out are applicable when a facility rolls out the applied resin and fabric prior to applying the vacuum bagging materials. The equations for ►vacuum bagging without roll-out are applicable when a facility applies the vacuum bagging materials immediately after resin application without rolling out the resin and fabric. HAP%=organic HAP content as supplied, expressed as a weight-percent value between 0 and 100 percent. e. If the organic HAP emissions,as calculated in paragraph(b)of this condition,are less than the organic HAP limit calculated in 40 CFR 63.5698(b) for the same 12-month period,then the Permittee is in compliance with the emission limit in 40 CFR 63.5698 for those operations and materials included in the average. 9. 40 CFR 63.5713 Demonstrating Compliance Using Compliant Materials a. Compliance using the organic HAP content requirements listed in Table 2(given below), as contained in 40 CFR 63 subpart VWV,is based on a 12-month rolling average that is calculated at the end of every month.The first 12-month rolling-average period begins on the compliance date specified in 40 CFR 63.5695. If the Permittee is using filled material(production resin or tooling resin),the Permittee must comply according to the procedure described in 40 CFR 63.5714. Table 2 to Subpart WVV of Part 63—Alternative Organic HAP Content Requirements for Open Molding Resin and Gel Coat Operations For this operation- And this application You must not exceed this method- wcigbted-averagc organic p HAP content(weight percent)requirement- 1. Production resin operations Atomized(spray) 28 percent 2. Production resin operations Nonatomized nons ra 35 percent 3. Pigmented gel coat Any method 33 percent operations 4, Clear gel coat operations Any method 4$ percent 5. Tooling resin operations Atomized (spray) 30 percent Air Quality Permit No. 07132T12 Page No. 12 For this operation- And this application You must not exceed this method- weighted-average organic HAP content(weight percent)requirement- 6. Tooling resin operations Nonatomized nuns ra 39 percent 7. Tooling gel coat o erations Any method 44 percent b. At the end of the twelfth month after the Pennittee's compliance date and at the end of every subsequent month,review the organic HAP contents of the resins and gel coats used in the past 12 months in each operation.If all resins and gel coats used in an operation have organic HAP contents no greater than the applicable organic HAP content limits in Table 2,as contained in 44 CFR 63 subpart VVVV,then the Permittee is in compliance with the emission limit specified in 44 CFR 63.5698 for that 12-month period for that operation. In addition, the Permittee does not need to complete the weighted-average organic HAP content calculation contained in paragraph(c)of this condition for that operation. c. At the end of every month,the Permittee must use equation 1 of this condition to calculate the weighted-average organic HAP content for all resins and gel coats used in each operation in the past 12 months_ n YM HAP i=1 n Weighted Average HAP Content(%)_ yM (Equation 1) i i=1 Where: M;= mass of open molding resin or gel coat i used in the past 12 months in an operation, megagrams. HAP;=Organic HAP content, by weight percent,of open molding resin or gel coat i used in the past 12 months in an operation.Use the methods in 40 CFR 63.5758 to determine organic HAP content. n= number of different open molding resins or gel coats used in the past 12 months in an operation. d. If the weighted-average organic HAP content does not exceed the applicable organic HAP content limit specified in Table 2 as contained in 44 CFR 63 subpart VVVV,then the Permitted is in compliance with the emission limit specified in 44 CFR 63.5698. 10. 40 CFR 63.5714 Demonstrating Compliance if Using Filled Resins a. If the Permittee is using a filled production resin or filled tooling resin, the Permittee must demonstrate compliance for the filled material on an a.s-applied basis using equation 1 of this condition. 100—%Ftlder PYF. =PV, (Equation 1) 100 Air Quality Permit No. 07132T12 Page No. 13 Where: PYF= The as-applied MACT model point value for a filled production resin or tooling resin, kilograms organic HAP per megagram of filled material. PY,= The MACT model point value for the neat(unfilled)resin,before filler is added, as calculated using the formulas in Table 3 (given below)as contained in 40 CFR 63 subpart VVVV. %Filler= The weight-percent of filler in the as applied filled resin system. Table 3 to Subpart VVVV of Part 63—MACT Model Point Value Formulas for Open Molding Operations' For this operation And this application method Use this formula to calculate the MALT model plant value for each resin and gel coat 1.Production resin,tooling a.Atomized 0.014 x (Resin HAP%)2.425 resin b.Atomized,plus vacuum 0.0 118 5 x (Resin bagging with roll-out HAP%)2.425 c.Atomized,plus vacuum 0.00945 x (Resin bagging without roll-out HAP%)2.425 d.Nonatomized 0.014 x Resin HAP°/c,2.275 e.Nonatomized,plus vaccum 0.0110 x (Resin bagging with roll-out HAP%)2.275 f Nonatomized,plus vacuum 0.0076 x (Resin bagging without roll-out HAP%)2,275 2_ Pigmented gel coat, clear All methods.... 0.445 x(Gel coat HAP°/v)1-675 rel coat,tooling gel coat. ' Equations calculate MACT model point value in kilograms of organic HAP per megagrams of resin or gel coat applied. The equations for vacuum bagging with roll-out are applicable when a facility rolls out the applied resin and fabric prior to applying the vacuum bagging materials. The equations for vacuum bagging without roll-out are applicable when a facility applies the vacuum Nagging materials immediately after resin application without rolling out the resin and fabric. HAP%=organic HAP content as supplied,expressed as a weight-percent value between 0 and 100 percent. b. If the filled resin is used as a production resin and the value of PYF calculated by equation 1 of this condition does not exceed 46 kilograms of organic HAP per megagram of filled resin applied,then the filled resin is in compliance. c. If the filled resin is used as a tooling resin and the value of PYF calculated by equation I of this condition does not exceed 54 kilograms of organic HAP per megagram of filled resin applied,then the filled resin is in compliance. d. If the Permittee is including a filled resin in the emissions averaging procedure described in 40 CFR 63.5710, then use the value of PYF calculated using equation 1 of this condition for the value of PY in equation 2 of 40 CFR 63.5710. 11. 40 CFR 63.5737 Demonstrating Compliance with the Resin and Gel Coat Application Equipment Cleaning Standards a. Determine and record the organic HAP content of the cleaning solvents subject to the standards specified in 40 CFR 63.5734 using the methods specified in 40 CFR 63.5758. b. If the Permittee recycles cleaning solvents on site,the Permittee may use documentation from the solvent manufacturer or supplier or a measurement of the organic HAP content of the cleaning solvent as originally obtained from the solvent supplier for demonstrating compliance,subject to the conditions in 40 CFR 63.5758 for demonstrating compliance with organic HAP content limits. Air Quality Permit No.07132T12 Page No. 14 c. At least once per month,the Permittee must visually inspect any containers holding organic HAP- containing solvents used for removing cured resin and gel coat to ensure that the containers have covers with no visible gaps.Keep records of the monthly inspections and any repairs made to the covers. 12. 40 CFR 63.5740 Demonstrating Compliance with Carpet and Fabric Adhesive Operations a. The Permittee must use carpet and fabric adhesives that contain no more than 5 percent organic HAP by weight. b. To demonstrate compliance with the emission limit in paragraph(a)of this section,you must determine and record the organic HAP content of the carpet and fabric adhesives using the methods in 40 CFR 63.5758. 13. 40 CFR 63.5758 Determine The Organic HAP Content Of Materials a. Determine the organic HAP content for each material used.To determine the organic HAP content for each material used in the Permittee's open molding resin and gel coat operations,carpet and fabric adhesive operations,or aluminum recreational boat surface coating operations, the Permittee must use one of the options in paragraphs(a)(i)through(vi)of this condition. i. Method 311 (appendix A to 40 CFR part 63). The Permittee may use Method 311 for determining the mass fraction of organic HAP.Use the procedures specified in paragraphs (a)(i)(A)and(H)of this condition when determining organic HAP content by Method 311. A. Include in the organic HAP total each organic HAP that is measured to be present at 0.1 percent by mass or more for Occupational Safety and Health Administration(OSHA)- defined carcinogens as specified in 29 CFR 1910.1200(d)(4)and at 1.0 percent by mass or more for other compounds. For example, if toluene(not an OSHA carcinogen)is measured to be 0.5 percent of the material by mass,the Permittee does not need to include it in the organic HAP total. Express the mass fraction of each organic HAP the Permittee measures as a value truncated to four places after the decimal point(for example,0.1234). H. Calculate the total organic HAP content in the test material by adding up the individual organic HAP contents and truncating the result to three places after the decimal point(for example,0.123). ii. Method 24(appendix A to 40 CFR part 63). The Permittee may use Method 24 to determine the mass fraction of non-aqueous volatile matter of aluminum coatings and use that value as a substitute for mass fraction of organic HAP. iii. ASTM D1259-85 (Standard Test Method for Nonvolatile Content of Resins). The Permittee may use ASTM D1259-85 (available for purchase from ASTM)to measure the mass fraction of volatile matter of resins and gel coats for open molding operations and use that value as a substitute for mass fraction of organic HAP. iv. Alternative method. The Permittee may use an alternative test method for determining mass fraction of organic HAP if the Permittee obtains prior approval by EPA Region IV. The Permittee must follow the procedure in 40 CFR 63.7(f)to submit an alternative test method for approval. v. Information from the supplier or manufacturer of the material. The Permittee may rely on information other than that generated by the test methods specified in paragraphs(a)(i)through (iv) of this condition,such as manufacturer's formulation data, according to paragraphs(a)(v)(A) and(C)of this condition. A. Include in the organic HAP total each organic HAP that is present at 0.1 percent by mass or more for OSHA-defined carcinogens as specified in 29 CFR 1910.1200(d)(4)and at 1.0 percent by mass or more for other compounds. For example,if toluene(not an OSHA carcinogen)is 0.5 percent of the material by mass,the Permittee does not have to include it in the organic HAP total. Air Quality Permit No. 07132T12 Page No. 15 B. If the organic HAP content is provided by the material supplier or manufacturer as a range, then the Permittee must use the upper limit of the range for determining compliance. If a separate measurement of the total organic HAP content using the methods specified in paragraphs(a)(i) through(iv)of this condition exceeds the upper limit of the range of the total organic HAP content provided by the material supplier or manufacturer, then the Permittee must use the measured organic HAP content to determine compliance. C_ If the organic HAP content is provided as a single value,the Permittee may assume the value is a manufacturing target value and actual organic HAP content may vary from the target value. If a separate measurement of the total organic HAP content using the methods specified in paragraphs (a)(i)through(iv)of this condition is less than 2 percentage points higher than the value for total organic HAP content provided by the material supplier or manufacturer,then the Permittee may use the provided value to demonstrate compliance. If the measured total organic HAP content exceeds the provided value by 2 percentage points or more,then the Permittee must use the measured organic HAP content to determine compliance. vi. Solvent blends. Solvent blends may be listed as single components for some regulated materials in certifications provided by manufacturers or suppliers. Solvent blends may contain organic HAP which must be counted toward the total organic HAP content of the materials.When detailed organic HAP content data for solvent blends are not available,the Permittee may use the values for organic HAP content that are listed in Table 5 or 6 as contained in 40 CFR 63 subpart VVVV. The Permittee may use Table 6 as contained in 40 CFR 63 subpart VVVV,only if the solvent blends in the materials the Permittee use do not match any of the solvent blends in Table 5 as contained in 40 CFR 63 subpart VVVV, and the Permittee know only whether the blend is either aliphatic or aromatic. However,if test results indicate higher values than those listed in Table 5 or 6 as contained in 40 CFR 63 subpart VVVV,then the test results must he used for determining compliance. 14. 40 CFR 63.5764 What Reports Must Be Submitted and When? a. The Permittee must submit the applicable reports specified in paragraphs(b)through(c)of this condition.To the extent possible,the Permittee must organize each report according to the operations covered by this subpart and the compliance procedure followed for that operation. b. Under 40 CFR 63.10(a),the Permittee must submit each report by the dates in paragraphs(b)(i) through(v)of this condition. i. If the Permittee's source is not controlled by an add-on control device(i.e.,the Permittee is complying with organic HAP content limits,application equipment requirements,or MALT model point value averaging provisions),the first compliance report must cover the period beginning 12 months after the compliance date specified for the Permittee's source in 40 CFR 63.5695 and ending on June 30 or December 31,whichever date is the first date following the end of the first 12-month period after the compliance date that is specified for the Permittee's source in 40 CFR 63.5695. If the Permittee's source is controlled by an add-on control device,the first compliance report must cover the period beginning on the compliance date specified for the Permittee's source in 40 CFR 63.5695 and ending on June 30 or December 31,whichever date is the first date following the end of the first calendar half after the compliance date that is specified for the Permittee's source in 40 CFR 63.5695. ii. The first compliance report must be postmarked or delivered no later than 60 calendar days after the end of the compliance reporting period specified in paragraph(b)(i)of this condition. iii. Each subsequent compliance report must cover the applicable semiannual reporting period from January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. iv. Each subsequent compliance report must be postmarked or delivered no later than 60 calendar Air Quality Permit No. 07132T12 Page No. 16 days after the end of the semiannual reporting period. v. For each affected source that is subject to permitting regulations pursuant to 40 CFR part 70 or 71,and if the permitting authority has established dates for submitting semiannual reports pursuant to 40 CFR 70.6(a)(3)(iii)(A)or 40 CFR 71.6(a)(3)(iii)(A), the Permittee may submit the first and subsequent compliance reports according to the dates the permitting authority has established instead of according to the dates in paragraphs(b)(i)through(iv)of this condition. c. The compliance report must include the information specified in paragraphs(c)(i)through(vii)of this condition. i. Company name and address. ii. A statement by a responsible official with that official's name,title, and signature,certifying the truth,accuracy, and completeness of the report. iii. The date of the report and the beginning and ending dates of the reporting period, iv. A description of any changes in the manufacturing process since the last compliance report. v. A statement or table showing, for each regulated operation, the applicable organic HAP content limit, application equipment requirement,or MALT model point value averaging provision with which the Permittee is complying.The statement or table must also show the actual weighted- average organic HAP content or weighted-average MALT model point value(if applicable)for each operation during each of the rolling 12-month averaging periods that end during the reporting period. vi. If the Permittee was in compliance with the emission limits and work practice standards during the reporting period,the Permittee must include a statement to that effect. vii. If the Permittee deviated from an emission limit or work practice standard during the reporting period,the Permittee must also include the information listed in paragraphs(c)(vii)(A)through (D)of this condition in the semiannual compliance report. A. A description of the operation involved in the deviation. B. The quantity,organic FLOP content, and application method(if relevant)of the materials involved in the deviation. C. A description of any corrective action the Permittee took to minimize the deviation and actions the Permittee has taken to prevent it from happening again. D. A statement of whether or not the Permittee was in compliance for the 12 month averaging period that ended at the end of the reporting period. 15. 40 CFR 63.5767 Records The Permittee must keep the records specified in paragraphs(a) through(c)of this condition in addition to reeords specified in individual conditions of this subpart. a. The Permittee must keep a copy of each notification and report that the Permittee submitted to comply with this subpart. b. The Permittee must keep all documentation supporting any notification or report that the Permittee submitted. c. If the Permittee is not controlled by an add-on control device(i.e., the Permittee is complying with organic FLOP content limits,application equipment requirements,or MACT model point value averaging provisions),the Permittee must keep the records speeified in paragraphs(c)(i) through(iii) of this condition. i. The total amounts of open molding production resin,pigmented gel coat,clear gel coat,tooling resin,and tooling gel coat used per month and the weighted-average organic HAP contents for each operation,expressed as weight-percent.For open molding production resin and tooling resin,the Permittee must also record the amounts of each applied by atomized and nonatomized methods. ii. The total amount of each aluminum coating used per month(including primers,top coats,clear coats, thinners,and activators)and the weighted-average organic FLOP content as determined in 40 CFR 63.5752. Air Quality Permit No. 07132T12 Page No. 17 iii. The total amount of each aluminum wipedown solvent used per month and the weighted-average organic HAP content as determined in 40 CFR 63.5749. 16. 40 CFR 63.5770 How Long Must Records Be Kept? a. The Permittee's records must be readily available and in a form so they can be easily inspected and reviewed. b. The Permittee must keep each record for 5 years following the date that each record is generated. c. The Permittee must keep each record on site for at least 2 years after the date that each record is generated. The Permittee can keep the records offsite for the remaining 3 years. d. The Permittee can keep the records on paper or an alternative media, such as microfilm,computer, computer disks, magnetic tapes,or on microfiche. 17. 40 CFR 63.5761 Notifications a. The Permittee must submit all of the notifications in Table 7 as contained in 40 CFR 63 subpart VVVV, that apply to the Permittee by the dates in the table.The notifications are described more fully in 40 CFR Par[-63, subpart A,General Provisions,referenced in Table 8 as contained in 40 CFR 63 subpart VVVV. b. If the Permittee changes any information submitted in any notification,the Permittee must submit the changes in writing to the Division within 15 calendar days after the change. The Permittee may switch between the compliance options(Emissions Averaging and Compliant Materials)in 40CFR63, Subpart VVVV per the following requirements. In all cases,the Permittee shall submit notification to change options,in writing,to the Division of Air Quality, 15 days prior to cbanging compliance options. i. Changing from Compliant Materials(40 CFR 63,5713)to 12-month Emissions Averaging(40 CFR 63.5710): The Permittee shall begin collecting resin and gel coat usage data on the date the compliance option is switched. The source shall demonstrate compliance using the Emissions Averaging option for at least 12 consecutive months. ii. Changing from 12-month Emissions Averaging(40 CFR 63.5710)to Compliant Materials(40 CFR 63.5713): The Permittee shall begin complying with the Compliant Materials option on the date the compliance option is switched. Until the full 12-month compliance period has ended the Permittee shall continue to collect resin and gel coat usage data and calculate the 12-month emissions average. This permit contains compliance certification,monitoring,reporting,and record keeping requirements sufficient to assure compliance with the terms and conditions of this permit. All submittals required by these conditions shall be sent to the North Carolina Division of Air Quality at the following address: North Carolina Division of Air Quality Washington Regional Office 943 Washington Square Mall Washington,North Carolina 27889 Air Quality Permit No. 07132T12 Page No. 18 13. One diesel-fired peak shaving generator(ID No. ES-14)with associated diesel oxidation catalyst(ID No. CD-14) The following table Rrovides a summary of limits and standards for the emission source(s) described above: Regulated Limits/Standards Applicable Regulation Pollutant Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 2D .0516 Visible emissions 20 percent opacity 15A NCAC 2D_0521 Carbon monoxide Maximum Achievable Control Technology 15A NCAC 2D .1111 See Section 2.1 B.3. (40 CFR Part 63, Subpart ZZZZ) Odor State-enforceable only 15A NCAC 2D .1806 See Section 2.2 A.1 Volatile Organic 250 tons per year facility-wide 15ANCAC 02Q .0317 Compounds (PSD Avoidance) 1. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from the engine (ID No. ES-I4) shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes,ores, and other substances shall be included when determining compliance witb this standard. Testing[15A NCAC 2Q .0508(f)] b. If emission testing is required,the testing shall be performed in accordance with General Condition]]. If the results of this test are above the limit given in Section 2.1 B.l.a. above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516. MonitoringlRecordkeepinp-IReportiniz [15A NCAC 2Q .0508(f)] c. No monitoring,recordkeeping,or reporting is required for sulfur dioxide emissions from the firing of diesel in this source(ID No.ES-14). 2. 15A NCAC 2D.4521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source(ID No.ES-I4)shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six- minute average exceed 87 percent opacity. Testing [15A NCAC 2D .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition dd. If the results of this test are above the limit given in Sections 2.1 B.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Monitorin IRecordkee in IRe ortin [15A NCAC 2Q .0508(f)] c. No monitoring,recordkeeping,or reporting is required for visible emissions from the firing of diesel in this source(ID No.ES-I4). 3. 15A NCAC 2D.1111: NLXIMUM ACHIEVABLE CONTROL TECHNOLOGY Applicability [40 CFR 63.6585, 63,6590(a)(2)(ii)] a. For this emission source(ID No.ES-14; stationary RICE with a site rating of more than 500 brake I P Air Quality Permit No. 07132T12 Page No. 19 located at a major source of HAP emissions),the Permittee shall comply with all applicable provisions, including the monitoring,recordkeeping, and reporting contained in Environmental Management Commission Standard 15A NCAC 2D .1111 "Maximum Achievable Control Technology"(MACT)as promulgated in 40 CFR 63,"Subpart ZZZZ National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines"and Subpart A"General Provisions" Definitions and Nomenclature b. For the purposes of this permit condition, the definitions and nomenclature contained in 40 CFR 63.6675 shall apply. Applicability Date 140 CFR 63.6595(a)(3)] c. The Permittee sball comply with the applicable requirements upon startup of these sources. General Provisions [40 CFR 63.6665] d. The Permittee shall comply with the General Provisions as applicable pursuant to Table 8 of 40 CFR 63 Subpart ZZZZ Notifications [40 CFR 63.6645] e. The Permittee shall submit all of the notifications in the following regulations that apply by the dates specified: i. 40 CFR 63.7(b) [performance testing] and (c) [quality assurance program]; ii. 40 CFR 63.8(e) [performance evaluation of CPMS], (fj(4)and(f}(6) [alternative monitoring methods]; and iii. 40 CFR63.9(b)through(e),and(g)and (h) [initial notifications]. [40 CFR 63.6645(a)(3)] f. The Permittee shall submit a Notification of Intent to conduct a performance test at least 60 days before the performance test is scheduled to begin as required in 40 CFR 63.7(b)(1). [40 CFR 63.6645(g)] g. For each performance test,the Permittee shall submit a Notification of Compliance Status,including the performance test results,before the close of business on the 60th day following the completion of the performance test according to 40 CFR 63.9(h)(2)(ii)and 63.10(d)(2). [40 CFR 63.6630(c),63,6645(h)] The Permittee shall be deemed in noncompliance with 15A NCAC 213.1111 if the notification requirements in conditions e.through g.are not met. General Compliance Requirements [15A NCAC 2Q .0508(b)] h. The Permittee shall be in compliance with the emission limitations,operating limitations,and other requirements that apply at all times. [40 CFR 63.6605(a)] i. The Permittee shall operate and maintain any affected source,including associated air pollution control equipment and monitoring equipment,in a manner consistent with safety and good air pollution control practices for minimizing emissions. The general duty to minimize emissions does not require the Permittee to snake any further efforts to reduce emissions if levels required by this standard have been achieved. Determination of whether such operation and maintenance procedures are being used will be based on information available to the Administrator which may include,but is not limited to, monitoring results,review of operation and maintenance procedures,review of operation and maintenance records, and inspection of the source. [40 CFR 63.6605(b)] The Permittee shall be deemed in noncompliance with 15A NCAC 2D .1111 if conditions h. and i.are not met. Emissions and Operating Limitations [15A NCAC 2Q.0508(b)] j. The Permittee shall reduce carbon monoxide(CO)emissions from this RICE by 70 percent or more using an oxidation catalyst. [40 CFR 63.6600(b),Table 2a,Table 2b] k. The Permittee shall maintain the temperature of the stationary RICE exhaust so that the catalyst inlet temperature is greater than or equal to 450 °F and less than or equal to 1350'F. [40 CFR 63.6600(b), Table 2b] Air Quality Permit No. 07132T12 Page No. 20 1. The Permittee shall maintain the catalyst so that the pressure drop across the catalyst does not change by more than 2 inches of water at 100 percent load plus or minus 10 percent from the pressure drop across the catalyst that was measured during the most recent performance test. [40 CFR 63.6600(b), Table 2b] m. During periods of startup of the RICE,the Permittee shall minimize the engine's time spent at idle and minimize the engine's startup time at startup to a period needed for appropriate and safe loading of the engine,not to exceed 30 minutes,after which time the non-startup emission limitations apply. [40 CFR 63.6625(h)] The Permittee shall be deemed in noncompliance with 15A.NCAC 2D .1111 if conditions J.through m. are not met. Testing Requirements [15A NCAC 2Q .0508(f)] n. The Permittee shall conduct initial and subsequent performance tests to demonstrate compliance with the limitations in conditions i -1. [63.6630(a)&(b),Table 5] o. The Permittee shall conduct the initial performance test within 180 days after startup and according to the provisions in 40 CFR 63.7(a)(2). [40 CFR 63.6610(a)] p. The Permittee shall conduct subsequent performance tests semiannually. [40 CFR 63.6615,Table 31 q. Each performance test shall be conducted according to the requirements of 40 CFR 63 Table 4. If a non- operational stationary RICE is subject to performance testing,the Permittee does not need to start up the engine solely to conduct the performance test. The Permittee can conduct the performance test when the engine is started up again. The test must be conducted at any load condition within plus or minus 10 percent of 100 percent load for the stationary RICE. [40 CFR 63.6620(b)(4)] The Permittee shall be deemed in noncompliance with 15A NCAC 2D.1111 if conditions n.through Q. are not met. Monitoring [i5A NCAC 2Q .0508(1)] r. The Permittee shall install,operate,and maintain continuous parameter monitoring systems (CPMS)to monitor the catalyst inlet temperature for each catalyst and reduce the temperature data to 4-hour rolling averages. The Permittee shall maintain the 4-hour rolling averages within the operating limitations for the catalyst inlet temperature in condition k. [40 CFR 63 Table 5, 63.6640(a),Table 6] s. The Permittee shall measure the pressure drop across the catalyst once per month and demonstrate that the pressure drop across the catalyst is within the operating limitation established during the performance test per condition 1. [40 CFR 63 Table 5, 63.6640(a), Table 6] t. The Permittee shall install,operate,and maintain each CPMS according to the requirements in paragraphs (1)through(6): (1) The Permittee shall prepare a site-specific monitoring plan that addresses the monitoring system design,data collection,and the quality assurance and quality control elements outlined in paragraphs (b)(1)(i)through(v)of 40 CFR 63.6625 and in 40 CFR 63.8(d). (2) The Permittee shall install,operate,and maintain each CPMS in continuous operation according to the procedures in the site-specific monitoring plan. (3) The CPMS must collect data at least once every 15 minutes(see also 40 CFR 63.6635). (4) For a CPMS for measuring temperature range,the temperature sensor must have a minimum tolerance of 2.8 degrees Celsius(5 degrees Fahrenheit)or 1 percent of the measurement range, whichever is larger. (5) The Permittee shall conduct the CPMS equipment performance evaluation, system accuracy audits,or other audit procedures specified in the site-specific monitoring plan at least annually. (6) The Permittee shall conduct a performance evaluation of each CPMS in accordance with the site- specific monitoring plan. [40 CFR 63.6625(b)] u. The Permittee shall monitor and collect data as follows: i. Except for monitor malfunctions,associated repairs,required performance evaluations,and required quality assurance or control activities,the Permittee shall monitor continuously at all times that the stationary RICE is operating. A monitoring malfunction is any sudden,infrequent,not reasonably Air Quality Permit No. 07 132T 12 Page No.21 preventable failure of the monitoring to provide valid data. Monitoring failures that are caused in part by poor maintenance or careless operation are not malfunctions. I The Permittee shall not use data recorded during monitoring malfunctions,associated repairs,and required quality assurance or control activities in data averages and calculations used to report emission or operating levels. The Permittee shall,however,use all the valid data collected during all other periods. [40 CFR 63.6635] The Permittee shall be deemed in noncompliance with 15A NCAC 2D .1111 if conditions r.thrash u. are not met. Recordkeepin [15A NCAC 2Q .0508(f)] v. The Permittee shall keep records of the following monitoring data: i. catalyst(s)inlet temperature data including the 4-hour rolling averages, and ii. the monthly measurements of the pressure drop across the catalyst(s). [40 CFR 63.6655(d)] w. The Permittee shall keep the following; i. A copy of each notification and report that was submitted to comply with this subpart,including all documentation supporting any Initial Notification or Notification of Compliance Status that was submitted,according to the requirement in 40 CFR 63.1 0(b)(2)(xiv). ii. Records of the occurrence and duration of each malfunction of operation(i.e.,process equipment)or the air pollution control and monitoring equipment. iii. Records of performance tests and performance evaluations as required in 40 CFR 63.1 0(b)(2)(viii). iv. Records of all required maintenance performed on the air pollution control and monitoring equipment. v. Records of actions taken during periods of malfunction to minimize emissions in accordance with condition i.including corrective actions to restore malfunctioning process and air pollution control and monitoring equipment to its normal or usual manner of operation. [40 CFR 63.6655(a)] x. For each inlet catalyst temperature CPMS,the Permittee shall keep the following records: i. Records described in 40 CFR 63.10(b)(2)(vi)through(xi). ii. Previous(i.e., superseded)versions of the performance evaluation plan as required in 40 CFR 63.8(d)(3). iii. Requests for alternatives to the relative accuracy test for CPMS as required in 40 CFR 63.8(f)(6)(i), if applicable. [40 CFR 63.6655(b)] y. The Permittee shall keep each record in a form suitable and readily accessible for expeditious review in hard copy or electronic form for at least 5 years after the date of each occurrence,measurement, maintenance, corrective action,report,or record, according to 40 CFR 63.10(b)(1). [40 CFR 63.6660] The Permittee shall be deemed in noncompliance with 15A NCAC 2D.1111 if conditions v.through y. are not met. Reporting[15A NCAC 2Q .0508(o] z. The permittee shall submit a compliance report semiannually postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June.All instances of noncompliance with the requirements of this permit must be clearly identified. [40 CFR 63.6650(b)(5) and 63.6650(f)] aa. The compliance report must contain: i. Company name and address; ii. Statement by a responsible official, with that official's name,title,and signature,certifying the accuracy of the content of the report; and Air Quality Permit No. 0713 2T 12 Page No. 22 iii. Bate of report and beginning and ending dates of the reporting period. iv. If a malfunction occurred during the reporting period,the compliance report must include the number, duration, and a brief description for each type of malfunction which occurred during the reporting period and which caused or may have caused any applicable emission limitation to be exceeded. The report must also include a description of actions taken by an owner or operator during a malfunction of an affected source to minimize emissions in accordance with condition i.,including actions taken to correct a malfunction. v. If there are no instances of noncompliance from any emission or operating limitations that apply,a statement that there were no instances of noncompliance from the emission or operating limitations during the reporting period. vi. If there were no periods during which the CPMS was out-of-control, as specified in 40 CFR63.8(c)(7), a statement that there were no periods during which the CPMS was out-of-control during the reporting period_ [40 CFR 63.6650(c)] bb. For each instance of noncompliance from an emission or operating limitation that occurs for the stationary RICE where the Permittee is not using a CMS to comply with the emission or operating limitations,the compliance report must contain the information in condition and.through iv.and the following information: i. The total operating time of the stationary RICE at which the instance of noncompliance occurred during the reporting period. ii. Information on the number,duration,and cause of instances of noncompliance(including unknown cause, if applicable), as applicable, and the corrective action taken. [40 CFR 63,6650(d)] cc. For each instance of noncompliance from an emission or operating limitation occurring for a stationary RICE where the Permittee is using a CMS to comply with the emission and operating limitations in this subpart,the Permittee shall include information in condition aad.through iv.and the following information: i. The date and time that each malfunction started and stopped. ii. The date, time, and duration that each CMS was inoperative,except for zero(low-level)and high- level checks. iii. The date,time,and duration tbat each CMS was out-of-control, including the information in 40 CFR 63.8(c)(8). iv. The date and time that each instance of noncompliance started and stopped,and whether each instance of noncompliance occurred during a period of malfunction or during another period. v. A summary of the total duration of the instances of noncompliance during the reporting period,and the total duration as a percent of the total source operating time during that reporting period. vi_ A breakdown of the total duration of the instances of noncompliance during the reporting period into those that are due to control equipment problems,process problems, other known causes, and other unknown causes. vii. A summary of the total duration of CMS downtime during the reporting period,and the total duration of CMS downtime as a percent of the total operating time of the stationary RICE at which the CMS downtime occurred during that reporting period. viii.An identification of each parameter and pollutant that was monitored at the stationary RICE. ix. A brief description of the stationary RICE. x. A brief description of the CMS. xi. The date of the latest CMS certification or audit. xii. A description of any changes in CMS,processes, or controls since the last reporting period. [40 CFR 63.6650(e)] The Permittee shall be deemed in noncompliance with the reporting requirements of 15A NCAC 2D .1111 if conditions z. through cc.are not met. Air Quality Permit No. 07132T12 Page No.23 2.2- Multiple Emission Source(s) Specific Limitations and Conditions A. Facility-wide affected sources The following table provides a summarvof limits and standards for the emission source(s)described above: Regulated Limits/Standards Applicable Pollutant Regulation Odor State-enforceable only 15A NCAC 2D .1806 Odorous emissions must be controlled. Volatile organic Less than 250 tons per consecutive 12-month period 15A NCAC 2¢ .0317 com?ounds (PSD Avoidance) State-enforceable only 1. 15A NCAC 2D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS The Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 2. 15A NCAC 2¢.0317: AVOIDANCE CONDITIONS (Avoidance of 15A NCAC 2D.0530: PREVENTION OF SIGNIFICANT DETERIORATION) a. In order to avoid applicability of this regulation,facility-wide emissions shall be less than 250 tons of volatile organic compounds (VOCs)per consecutive 12-month period. Monitorin2IRecordkeeping [15A NCAC 2¢.0508(f)] h. Calculations of VOC emissions per month shall be made at the end of each month. VOC emissions shall be determined by multiplying the total amount of each type of VOC-containing material consumed during the month by the VOC content of the material by the emission factor for that material as detailed in the table below. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of VOC containing materials are not monitored and recorded. Pollutant Material Emission Factor (lb emittedllb. contained) Styrene Putty 7.5 Styrene Gel coat s pray la u ) 50.4 Styrene Resin 11.9 Styrene Patch Aid 31 Methlyenedi henyl Diisocvanate Foam 1 Methvl Methacrvlate Gel coat 78.6 Toluene Glue/Cleaner 100 Methyl Ethyl Ketone Catalyst 5 All other VOCs All Materials 100 c. Calculations and the total amount of VOC emissions shall be recorded monthly in a logbook(written or electronic format). The Permittee shall be deemed in noncompliance with 15A NCAC 21) .0530 if the VOC emissions exceed the limit in 2.2 A_2,a above. Reporting [15A NCAC 2Q .0508(f)] d. The Permittee shall submit a semi-annual summary report,acceptable to the Regional Air Quality Supervisor,of monitoring and recordkeeping activities postmarked on or before January 30 of each Air Quality Permit No. 47132T12 Page No. 24 calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. The report shall contain the monthly VDC emissions for the previous 17 months. The emissions must he calculated for each of the 12-month periods over the previous 17 months. Air Quality Permit No. 07132T12 Page No.25 SECTION 3- GENERAL CONDITIONS (version 5.3, 08/21/2018) This section describes terms and conditions applicable to this Title V facility. A. General Provisions[NCGS 143-215 and 15A NCAC 02Q.0508(i)(16)] 1. Terms not otherwise defined in(his permit shall have the meaning assigned to such terms as defined in 15A NCAC 02D and 02Q. 2. The terns,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B,including assessment of civil and/or criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the facility which are not addressed in this permit, 4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal or plant life,or property caused by the construction or operation of this permitted facility,or from penalties therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or rules,unless specifically authorized by an order from the North Carolina Environmental Management Commission. 5. Except as identified as state-on]y requirements in this permit,all terms and conditions contained herein shall be enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air Act. 6. Any stationary source of air pollution shall not be operated,maintained,or modified without the appropriate and valid permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements. A permitted installation may only be operated,maintained,constructed,expanded,or modified in a manner that is consistent with the terms of this permit. B. Permit Availability[15A NCAC 02Q.0507(k)and.0508(i)(9)(B)] The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the application and any information submitted in support of the application package. The permit and application shall he made available to an authorized representative of Department of Environmental Quality upon request. C. SeverabMa,Clause[15A NCAC 02Q,0508(i)(2)] In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,the provisions in this permit are severable so that all requirements contained in the permit,except those held to be invalid,shall remain valid and must be complied with. D. Submissions[15A NCAC 02Q.0507(e)and 02Q.0508(i)(16)] Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,notifications,request For renewal,and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems(GEMS) reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate Regional Office and one copy shall be sent to: Supervisor,Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh,NC 27699-1641 All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit). E. Duty to Comnly[15A NCAC 02Q.0508(i)(3)] The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit. Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit termination,revocation and reissuance,or modification,or for denial of a permit renewal application. Air Quality Permit No.07132T12 Page No.26 F. Circumvention-STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air pollution control device(s)and appurtenances. G. Permit Modifications 1. Administrative Permit Amendments[15A NCAC 02Q.0514] The Permittee shall submit an application for an admutistrative permit amendment in accordance with 15A NCAC 02Q .0514. 2. Transfer in Ownership or Operation and Application Submittal Content[15A NCAC 02Q,0524 and 02Q.0505] The Pernutlee shall submit an application for an ownership change in accordance with 15A NCAC 02Q.0524 and 02Q .0505. 3. Minor Permit Modifications[15A NCAC 02Q.0515] The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 02Q.0515. 4. Significant Permit Modifications[I5A NCAC 02Q.0516] The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 02Q .0516. 5. Reopening for Cause[I5A NCAC 02Q.0517] The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 02Q.0517. H. Changes Not Reguiring Permit Modifications 1. Reporting Requirements Any of the following that would result in new or increased emissions from the emission source(s)listed in Section 1 must be reported to the Regional Supervisor,DAQ: a. changes in the information submitted in the application; b. changes that modify equipment or processes;or c. changes in the quantity or quality of materials processed. If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 2. Section 502(h)(10)Changes[I5A NCAC 02Q.0523(a)] a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition_Such changes do not include changes that would violate applicable requirements or contravene federally enforceable permit terms and conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance certification requirements. b. The Permittee may make Section 502(b)(10)changes without having the permit revised if: i. the changes are not a modification under Title I of the Federal Clean Air Act; ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is made;and iv. the Permittee shall attach the notice to the relevant permit. c. The written notification shall include: i. a description of the change; ii. the date on which the change will occur; iii. any change in emissions;and iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed, whichever comes first. 3. Off Permit Changes[15ANCAC 02Q,0523(b)] The Permittee may make changes in the operation or emissions without revising the permit i£ a. the change affects only insignificant activities and the activities remain insignificant after the change;or b. the change is not covered under any applicable requirement. 4. Emissions Trading[I5A NCAC 02Q.0523(c)] To the extent that emissions trading is allowed under 15A NCAC 02D,including suhscquently adopted maximum achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A NCAC 02Q.0523(c). Air Quality Permit No.07132T12 Page No. 27 LA Reporting Requirements for Excess Emissions and Permit Deviations[15A NCAC 02D,0535(f)and 02Q.0508(f)(2)] "Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 02D;or by a permit condition;or that exceeds an emission limit established in a permit issued under 15A NCAC 02Q.0700. OVole:Definitions of excess emissions under 02D.1110 and 02D.1111 shall apply where defined by nde.) "Deviations''-for the purposes of this condition,any action or condition not in accordance with the terms and conditions of this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four hours. Excess Emissions 1. If a source is required to report excess emissions under NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D .1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess emissions,reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D.1110 or.1111),or these rules do NOT define"excess emissions,"the Permittee shall report excess emissions in accordance with 15A NCAC 02D.0535 as follows: a. Pursuant to 15A NCAC 02D,0535,if excess emissions last for more than four hours resulting from a malfunction, a breakdown of process or control equipment,or any other abnormal condition,the owner or operator shall: i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the Division's next business day of becoming aware of the occurrence and provide: ■ name and location of the facility; ■ nature and cause of the malfunction or breakdown; ■ time when the malfunction or breakdown is first observed; ■ expected duration;and • estimated rate of emissions; ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished; and iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC 02D .0535(f)(3). Permit Deviations 3. Pursuant to 15A NCAC 02Q.0508(f)(2),the Permittee shall report deviations from permit requirements(terms and conditions)as follows: a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under 15A NCAC 02D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such deviation and any corrective actions or preventative actions taken. The responsible official shall certify all deviations from permit requirements, 1.13 Other Requirements under 15A NCAC 02D.0535 The Permittee shall comply with all other applicable requirements contained in 15A NCAC 02D.0535,including 15A NCAC 02D.0535(c)as follows: 1, Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A NCAC 02D.0535(c)(1)through(7). 2. 15A NCAC 02D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable. 1. Emergency Provisions[40 CFR 70.6(g)] The Permittee shall be subject to the following provisions with respect to emergencies: 1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the facility,including acts of God,which situation requires immediate corrective action to restore normal operation,and that causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator error. Air Quality Permit No_07132T12 Page No. 28 2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the conditions specified in 3.below are met. 3. The afFurnative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s)of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Pennittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit;and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps taken to mitigate emissions,and corrective actions taken_ 4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein. K. Permit Renewal[15A NCAC 02Q.0508(e)and 02Q.0513(b)] This 15A NCAC 02Q.0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 02Q.0500 renewal application is submitted at least six months before the date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 02Q.0512(b)(1),this 15A NCAC 02Q.0500 permit shall not expire until the renewal permit has been issued or denied. Permit expiration under 15A NCAC 02Q.0400 terminates the facility's right to operate unless a complete 15A NCAC 02Q.0400 renewal application is submitted at least six months before the date of permit expiration for facilities subject to 15A NCAC 02Q.0400 requirements. In either of these events,all terms and conditions of these permits shall remain in effect until the renewal permits have been issued or denied. L. Need to Halt or Reduce Activity Not a Defense[15ANCAC 02Q,0508(i)(4)] It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. M. Dutr to Provide Information[submittal of information)[15A NCAC 02Q.0508(i)(9)] I. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request in writi to determine whether cause exists for modifying,revoking and reissuing,or terminating the permit or to determine compliance with the permit. 2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested by the Director.For information claimed to be confidential,the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. N. Duly to Supplement f 15A NCAC 02Q.0507(f)] The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the permit application,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit. 0. Retention of Records[15A NCAC 02Q.0508(f)and 02Q.0508(1)] The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. P_ Compliance Certification[15A NCAC 02Q.0508(n)] The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth Street SW,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions limitations,standards,or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the entire year regardless of who owned the facility during the year. The compliance certification shall Air Quality Permit No. 07132T12 Page No_29 comply with additional requirements as maybe specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the permit that is the basis of the certification; 2. the compliance status(with the terms and conditions of the permit for the period covered by the certification); 3. whether compliance was continuous or intermittent and 4. the method(s)used for determining the compliance status of the source during the certification period. Q. Certification by Responsible Official[15A NCAC 02Q.0520] A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or compliance certification required by this permit All certifications shall state that based on information and belief formed after reasonable inquiry,the statements and information in the document are true,accurate,and complete. R. Permit Shield for A livable R uirements[15A NCAC 02Q.0512] 1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements, where such applicable requirements are included and specifically identified in the permit as of the date of permit issuance. 2. A permit shield shall not alter or affect: a. the power of the Commission,Secretary of the Department,or Governor under NCGS 143-215.3(a)(12),or EPA under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV;or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to determine compliance of the facility with its permit 3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made under 15A NCAC 02Q.0523. 4. A permit shield does not extend to minor permit modifications made under 15A NCAC 02Q.0515. S. Termination,Modification.and Revocation of the Permit[15A NCAC 02Q.05191 The Director may terminate,modify,or revoke and reissue this permit if 1. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or 5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the purpose of NCGS Chapter 143,Article 21B. T. Insi nificant Activities[15A NCAC 02Q.05031 Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all drues and made available to an authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an emission source or activity is insignificant. U. Property Rights[15A NCAC 02Q.0508(i)(8)] This permit does not convey any property rights in either real or personal property or any exclusive privileges. V. Inspection and Entry[15ANCAC 02Q.0508(1)and NCGS 143-215.3(a)(2)] 1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ, or an authorizes]representative,to perform the following: a. enter the Perm ittee's premises where the permitted facility is located or emissions-related activity is conducted,or where records are kept under the conditions of the permit; b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the permit; c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring and air pollution control equipment),practices,or operations regulated or required under the permit;and d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Air Quality Permit No.07132TI2 Page No. 30 Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permirtee under Section 114 or other provisions of the Federal Clean Air Act. 2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Annual Fee Payment[15ANCAC 02Q.0508(i)(10)] 1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q,0200. 2. Payment of fees may be by check or money order made payable to the N.C.Department of Environmental Quality. Annual permit fee payments shall refer to the permit number. 3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to terminate the permit under 15A NCAC 02Q.0519. X. Annual Emission Inventory Requirements[15A NCAC 02Q.0207] The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 02Q .0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on sucb form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility. Y. Confidential Information[15A NCAC 02Q.0107 and 02Q.0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q.0107,the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 02Q.0107. Z. Construction and Operation Permits[15A NCAC 02Q.0100 and.0300] A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or emission source which is not exempted from having a.permit prior to the beginning of construction or modification,in accordance with all applicable provisions of 15A NCAC 02Q.0100 and.0300. AA. Standard Application Form and Required Information[15A NCAC 02Q.0505 and .05071 The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 02Q .0505 and.0507. BB, Financial Responsibility and Compliance Histor 115A NCAC 02Q.0507(d)(4)] The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC. Refrigerant Requirements(Stratospheric Ozone and Climate Protection][15A NCAC 02Q.0501(e)] 1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or 11 ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CM Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment according to the work practices,personnel certification requirements,and certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F. 2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F. 3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166. Reports shall be submitted to the EPA or its designee as required. DD. Prevention of Accidental Releases-Section 112(r)[15A NCAC 02Q.0508(h)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)of the Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part fib. EE. Prevention.of Accidental Releases General Dnq Clause-Section 112(r)(1)—FEDERALLY-ENFORCEABLE ONLY Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. Air Quality Permit No. 07132T12 Page No. 31 FF. Title IV Allowances[15A NCAC 02Q.0508(i)(1)l This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act, GG. Air Pollution Emergency Episode[15A NCAC 02D.0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an approved plan,with the appropriate requirements specified in 15A NCAC 02D.0300. 1111. Rep-istration of Air Pollution Sources[15A NCAC 02D A202] The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution,this registration and required information will be in accordance with 15A NCAC 02D .0202(b). ll. Ambient Air Quality Standards[15A NCAC 02D.0501(c)] In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in 15A NCAC 02D.0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of the ambient air quality standards or are required to create an offset,the permit shall contain a condition requiring these controls. JJ. General Emissions Testina and Reporting Requirements[15A NCAC 02Q.0508(i)(16)] Emission compliance testing shall be by the procedures of Section.2600,except as may be otherwise required in Rules .0524, .0912,.1110,.1111,or.1415 of Subchapter 02D.If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 02D.2600 and follow the procedures outlined below: 1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director prior to air pollution testing.Testing protocols are not required to be pre-approved by the Director prior to air pollution testing,The Director shall review air emission testing protocols for pre-approval prior to testing if requested by the owner or operator at least 45 days before conducting the test. 2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall notify the Director at least 15 days before heginning the test so that the Director may at his option observe the test. 3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the period of air testing.The owner or operator of the source shall ensure that the equipment or process being tested is operated at the production rate that best fulfills the purpose of the test.The individual conducting the emission test shall describe the procedures used to obtain accurate process data and include in the test report the average production rates determined during each testing period. 4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample collection unless otherwise specified in the specific conditions. The owner or operator may request an extension to submit the final test report.The Director shall approve an extension request if he finds that the extension request is a result of actions beyond the control of the owner or operator. a. The Director shall make the final determination regarding any testing procedure deviation and the validity of the compliance test.The Director may: i. Allow deviations from a method specified under a rule in this Section if the owner or operator of the source being tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for the source heing tested. ii. Prescribe alternate test procedures on an individual basis when he finds that the alternative method is necessary to secure more reliable test data. iii. Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is specified in this Section if the methods can be demonstrated to determine compliance of permitted emission sources or pollutants. b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted relating to that source.Any test conducted by the Division of Air Quality using the appropriate testing procedures described in Section 02D.2600 has precedence over all other tests. Air Quality Permit No.07132TI2 Page No. 32 KK. Reo ening for Cause[15A NCAC 02Q.0517] 1. A permit shall be reopened and revised under the following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years; b. additional requirements(including excess emission requirements)become applicable to a source covered by Title IV; c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit;or d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 02Q.0513(c). 3. Except for the state-enforceable only portion of the permit, the procedures set out in 15A NCAC 02Q.0507,.0521,or .0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened,the procedures in 15A NCAC 02Q.0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,except in cases of imminent threat to public health or safety the notification period may be less than 60 days. 5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a proposed determination of termination,modification,or revocation and reissuance,as appropriate. ILL. Reportine Requirements for Non-Operating Equipment[15A NCAC 02Q.0508(i)(16)] The Permttee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. When permitted equipment is not in operation,the requirements for testing,monitoring,and recordkeeping are suspended until operation resumes. MM.Fugitive Dust Control Requirement[15A NCAC 02D.0540] As required by 15A NCAC 02D.0540"Particulates from Fugitive Dust Emission Sources;" the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are ohserved beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 02D.0540(f). "Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process areas,stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and haul roads). R'N.Specific Permit Modifications[15A NCAC 02Q.0501 and .0523] I. For modifications made pursuant to 15A NCAC 02Q.0501(c)(2),the Permittee shall file a Title V Air Quality Permit Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months after commencing operation- 2. For modifications made pursuant to 15A NCAC 02Q.0501(d)(2),the Permittee shall not begin operation of the air emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is filed and a construction and operation permit following the procedures of Section.0500(except for Rule.0504 of this Section)is obtained. 3. For modifications made pursuant to 502(b)(I0),in accordance with 15A NCAC 02Q.0523(a)(1)(C),the Permirtee shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth Street SW,Atlanta,GA 30303)in writing at least seven days before the change is made. The written notification shall include: a. a description of the change at the facility; b. the date on which the change will occur; c. any change in emissions;and d. any permit term or condition that is no longer applicable as a result of the change. In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,the Permittee shall submit a page"E5"of the application forms signed by the responsible official verifying that the Air Quality Permit No. 07132T12 Page No. 33 application for the 502(b)(10)change/modification,is true,accurate,and complete. Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction requirements. CC. Third Part-N,Participation and EPA Review[15A NCAC 02Q.0521,.0522 and.0525(7)] For permits modifications subject to 45-day review by the federal Environmental Protection Agency (EPA),EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition, the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit.The time period available to submit a public petition pursuant to 15A NCAC 02Q.0518 begins at the end of the 45-day EPA review period. Air Quality Permit No. 07132T12 Page No. 34 ATTACHMENT List of Acronyms AOS Alternative Operating Scenario BACT Best Available Control Technology Btu British thermal unit CAA Clean Air Act CAIR Clean Air Interstate Rule CEM Continuous Emission Monitor CFR Code of Federal Regulations DAQ Division of Air Quality DEQ Department of Environmental Quality EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NAA Non-Attainment Area NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAP National Emission Standards for Hazardous Air Pollutants NOx Nitrogen Oxides NSPS New Source Performance Standard OAR Office of Administrative Hearings PM Particulate Matter PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less PUS Primary Operating Scenario PSD Prevention of Significant Deterioration RACT Reasonably Available Control Technology SIC Standard Industrial Classification SIP State Implementation Plan SOx Sulfur Dioxide tpy Tons Per Year VOC Volatile Organic Compound