HomeMy WebLinkAboutAQ_F_1900039_20181119_PRMT_Permit ti 4F..
ROY COOPER
Governor
MICHAEL S.REGAN
Secretary
MICHAEL ABRACZINSKAS
Director
NORTH CAROLINA
Environmental Quality
November 19,2018
Glen Lang,
Regional Production Manager
Boise Cascade Wood Products,LLC
1000 North Park Drive
Roxboro,NC 27573
SUBJECT: Air Quality Permit No, 03424T27
Facility I.D. 1900039
Boise Cascade Wood Products,LLC -Moncure
Moncure,North Carolina
Chatham County
Fee Class: Title V
PSD Status: Minor
Dear Mr. Lang:
In accordance with your completed Air Quality Permit Application for a significant modification
under 15A NCAC 02Q.0501(b)(1)received January 30,2018,we are forwarding herewith Air Quality
Permit No.003424T27 to Boise Cascade Wood Products,LLC-Moncure,306 Corinth Road,Chatham
County,Moncure,North Carolina authorizing the construction and operation of the emission source(s)
and associated air pollution control device(s) specified herein. Additionally, any emissions activities
determined from your Air Quality Permit Application as being insignificant per 15A North Carolina
Administrative Code 02Q .0503(8) have been listed for informational purposes as an
"ATTACHMENT." Please note the requirements for the annual compliance certification are contained
in General Condition P in Section 3. The current owner is responsible for submitting a compliance
certification for the entire year regardless of who owned the facility during the year.
As the designated responsible official it is your responsibility to review,understand,and abide
by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that
any person who operates any emission source and associated air pollution control device subject to any
term or condition of the attached permit reviews, understands, and abides by the conditions of the
attached permit that are applicable to that particular emission source.
If any parts,requirements,or limitations contained in this Air Quality Permit are unacceptable
to you,you have the right to request a formal adjudicatory hearing within 30 days following receipt of
this permit, identifying the specific issues to be contested.This hearing request must be in the form of
a written petition, conforming to NCGS (North Carolina General Statutes) 1508-23, and filed with,
both, the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina
27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh,
North Carolina.27699-1641. The form for requesting a formal adjudicatory hearing may be obtained
upon request from the Office of Administrative Hearings. Please note that this permit will be stayed
North Carolina Departnxnt of Environmental Quality Division of A!r Quality
E217 West Jones Street 1 1641 Mail Service Center I Raleigh,North Carolina 2 764 9-16 41
n -�,.erw'uihma
Y 919.707.8400
Mr. Lang
November 19,2018
Page 2
in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant
to NCGS 150B-23,this Air Quality Permit shall be final and binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal means pursuant to
NCGS 150B-22. This request must be submitted in writing to the Director and must identify the
specific provisions or issues for which the modification is sought. Please note that this Air Quality
Permit will become final and binding regardless of a request for informal modification unless a request
for a hearing is also made under NCGS 150E-23.
The construction of new air pollution emission source(s) and associated air pollution control
device(s), or modifications to the emission source(s) and air pollution control device(s) described in
this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to
construction unless the Permitee has fulfilled the requirements of NCGS 143-215-108A(b) and
received written approval from the Director of the Division of Air Quality to commence construction.
Failure to receive an Air Quality Permit or written approval prior to commencing construction is a
violation of NCGS 143-215.108A and may subject the Permitee to civil or criminal penalties as
described in NCGS 143-215.114A and 143-215.114B.
Chatham County has triggered increment tracking under PSD for PMFo, SO2 and NO,. This
modification will result in an increase of 0.42 pounds per hour of PMjo; 0.23 pounds per hour of S02;
and 5.89 pounds per hour of NO,,.
This Air Quality Permit shall be effective from November 19,2018 until December 31, 2019,
is nontransferable to future owners and operators,and shall he subject to the conditions and limitations
as specified therein. Should you have any questions concerning this matter, please contact Betty
Gatano,P.E. at(919) 707-8736 or Betty.Gatano(,ncdenr.gov.
c: ell
Oiiiccrciy yours,
r
Diilli() am D.Willets, P.E.,Chief,Permitting Section
vision of Air Quality,NCDEQ
Enclosure
c: Heather Ceron-EPA Region IV
Ray Stewart, Supervisor, Raleigh Regional Office
Central Files
Connie Horne(cover letter only)
ATTACHMENT to Permit No. 03424T27
Insimiificant Activities per 15A NCAC 02 .0503(8)
Emission Source ID Emission Source Description
I-1 Bark hogging operations with two saws
I-2 Tree Core chipping and handling
I-3 Green veneer hogging
I-4 and I-5 Logo painting and ink marking
1-6 Plywood surface patching
I-7 Maintenance parts washers
1-8 Veneer diverter exhaust cyclone
I-9 and I-10 two green wood veneer stackers No.1 and No.2
I-11 hammer hog truck dump
1-12 dry waste truck dump
IES-GWS Green wood fuel storage silo
IES-19 Diesel-fired water pump(250 horsepower maximum power output)for
GACT ZZZZ emergency purposes only
1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or
dhat die owner or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be included in determining
compliance with the permit requirements for toxic air pollutants under 15A NCAC 02D .1100"Control of Toxic
Air Pollutants"or 02Q .0711"Emission Rates Requiring a.Permit".
3. For additional information regarding the applicability of MACT or GACT see the DAQ page titled"Specific Permit
Conditions Regulatory Guide."The link to this site is as follows:htto://dgq.nc.govlaboutldivisions_lair-qualitylair�-
ualit - ermitsls ecific- ermit-conditions-re lato - uide.
Summary of Changes to Permit
The following changes were made to the Boise Cascade Wood Products,LLC—Moncure,Air Permit No. 03424T26.
Pages Section Description of Changes
Cover page - Updated all dates and permit revision numbers.
and
Throughout
Insignificant -- Removed the diesel-fired fire pump emergency engine(ID No.IES-23).
Activities
Permit Cover -- Removed asterisk and footnote stating,"This permit shall expire on the
Page earlier of December 31,2019 or the renewal of permit 03424T25 has been
issued or denied." It appears this footnote was inadvertently added at the
issuance of Air Permit No.03424T25 on Mai•20,2016.
3 1.0 Equipment List Added the diesel-fired non-emergency generator(ID No.ES-23). Corrected
the generators size to 190 bh%
3—18 Throughout Section Removed all reference to 15A NCAC 02D.0958 and updated cross
2.1 references as required. The rule is no longer applicable state-wide,effective
November 1,2016.
16—18 2.1 D Added section for regulations applicable to the diesel-fired non-emergency
generator(ID No.ES-23].
-- 2.2 B ■ Removed permit condition for 15A NCAC 02D.0958. The rule is no
longer applicable state-wide,effective November 1,2016.
■ Renumbered the permit accordingly.
23 Section 3 Updated the General Conditions to the most recent revision(V5.3
08/21/2018).
32 Attachment U dated the list of acronyms.
State of North Carolina
. E Department of Environmental Quality
n;:�wrw caRaur��a
�mot ,eenatam" Division of Air Quality
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
03424T27 03424T26 November 19, 2018 December 31, 2019
Until such time as rhis permit expires or is modified or revoked,the below named Permittee is permitted to construct and operate
the emission source(s)and associated air pollution control device(s)specified herein, in accordance with the terms, conditions,
and limitations within this permit. This permit is issued under the provisions of Article 21 B of Chapter 143,General Statutes of
North Carolina as amended, and Tide 15A North Carolina Administrative Codes(15A NCAC),Subchapters 02D and 02Q, and
other applicable Laws.
Pursuant to Title 15A NCAC,Subchapter 02Q,the Pertnitree shall not construct,operate,or modify any emission source(s)or air
pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority
and received an Air Quality Permit,except as provided in this permit.
Permittee: Boise Cascade Wood Products, LLC -
Moncure
Facility ID: 1900039
Facility Site Location: 306 Corinth Road
City, County,State,Zip: Moncure, Chatham County,North Carolina 27559
Mailing Address: 1000 North Park Drive
City, State,Zip: Roxboro,NC 27573
Application Numher: 1900039.18E
Complete Application Date: January 30, 2018
Primary SIC Code: 2436
Division of Air Quality, Raleigh Regional Office
Regional Office Address: 3800 Barrett Drive, Suite 101
Raleigh,North Carolina 27609
Permit issued this the 19'h day of November, 2018
'6f'- William D.Willets,P.E., Chief, Permitting Section
By Authority of the Environmental Management Commission
Table of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION
CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring, recordkeeping, and reporting
requirements)
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeepmg, and reporting
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACE[MENTS
List of Acronyms
Permit No.03424T27
Page 3
SECTION 1-PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICES)AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices and
appurtenances:
Page Emission Control
Nos. Source 11D No. Emission Source Description Device ID Control Device Description
No.
4 ES01-A Fluidized bed wood burner with blending CD02 Multicyclone(720 six-inch
chamber and dedicated overfire air fan(80.0 diameter tubes)
million Btulhr heat input capacity)1
4 ES01-B Boiler(29.79 million Btulhr heat input capacity,
NSPS Dc based on slipstream gas from ID No.ESO1-A)
4 ES09 Direct wood-fired veneer dryer M721 NA NA
4 ES 10 Direct wood-feed veneer dryer M721 NA NA
4 ES20 Vat operations NA NA
16 ES-23 Diesel-fired non-emergency generator(190 bhp NA NA
GACT ZZZZ maximum power output)
NSPS HII
Woodworking and Layup Operations Consisting of:
10 ES03-SMS-1, Two string machines including saws CD-03- Woodwaste transfer cyclone
2 WWTC, (154 inches in diameter)
10 ES03-CS Core saw(green or dry veneer)
10 ES03-SS Strip saw CD06 Bagfilter(7,095 square feet of
10 ES03-CC Core composer with saw filter area)
10 ES03-PSS Panel sawing system
10 ES 16 Plywood waste hog
10 ES 17 Green wood sizing operations including sizing
screens and bins
10 ES22 Tongue and groove saw(plywood finishing)
10 ES 14 Rechip blow hog(green wood only) CD 18 Cyclone(60 inches in
diameter)
CD-03- Woodwaste transfer cyclone
WWTC, (154 inches in diameter)
CD06 Bagfilter(7,095 square feet of
filter area)
10 ES04 Wood sander CDO5 Bagfilter(6,200 square feet of
fitter area)
CD-03- Woodwaste transfer cyclone
WWTC, (154 inches in diameter)
CD06 Bagfilter(7,095 square feet of
fitter area)
10 ES 12 Dry wood residual storage silo CD21 Cartridge filter(1,800 square
feet of filter area)
10 ES-13-GMO Glue mixing operations consisting of two resin NA NA
storage tanks and four mixed glue tanks
Permit No.03424T27
Page 4
Page Emission Control
Nos. Source ID No. Emission Source Description Device ID Control Device Description
No.
10 ES-13-CC Curtain coater NA NA
10 ES-13-PO Paper overlay operation NA NA
10 ES-13-PS Plywood spreader NA NA
10 ES-13-25HP 25 panel hot press NA NA
10 ES-13-40HP 40 panel hot press NA NA
14 ES21 Edge sealer spray booth NA NA
1 The wood burner(ID No.ES-01-A)supplies direct heat to the veneer dryers(ID Nos.ES09 and ES10). Most of the
dryer exhaust is ducted and routed as combustion air for the wood burner per 502(b)(10)request dated August 8,2014.
Permit No.03424T27
Page 5
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1 -Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s)and associated air pollution control device(s)and appurtenances listed below are subject
to the following specific terms,conditions, and limitations,including the testing,monitoring,recordkeeping, and
reporting requirements as specified herein:
A. One fluidized bed wood burner with blending chamber and dedicated overfire air fan (80.0 million
Btulbr heat input capacity)(ID No.ES01-A)supplying heat to:
One wood boiler(29.79 million Btulhr heat input capacity,based on slipstream gas from fluidized bed
wood burner) (ID No. ES-01-B):
Both controlled by a multicyclone (720 six-incb diameter tubes) (ID No. CD02),with the recombined
gas stream supplying direct beat to:
Two direct wood-fired veneer dryers,M72(ID no.ES09)and M72(ID no.ES10)
Vat operations(ID No.ES24)
The following table provides a summary of limits and standards for the emission sources described above(with exceptions
noted):
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter E=4.10P 0,11 or E=55.0(P)"" -40 15A NCAC 02D ,0515
where; E=allowable emission rate in pounds per hour
P=process weight in tons per bour
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516
Affected facilities:
Fluidized bed wood burner(ID Nos.ES41-A)
Visible emissions 20 percent opacity 15A NCAC 02D.0521
Applicable Affected facility: 15A NCAC 02D.0524
Recordkeeping Boiler(ID No.ES01-B) (NSPS, Subpart Dc)
Particulate matter Compliance Assurance Monitoring 15A NCAC 02D.0614
(40 CFR 64)
HAPs less than 10 tons per year of any indi%ridual HAP and 15A NCAC 02Q .0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
See Section 2.2 A.1 02D .1111
Toxic air pollutants State-enforceable only 15A NCAC 02D .1100
See Section 2.2 A.2. -Multiple Emission Sources
Toxic air pollutants State-enforceable only 15A NCAC 02Q .0711
See Section 2.2 A.3. -Multiple Emission Sources
Odorous emissions State-enforceable only 15A NCAC 02D .1806
See Section 2.2 A.4. -Multiple Emission Sources
Permit No.03424T27
Page b
1. 15A NCAC 02D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES
a. Emissions of particulate matter from these sources shall not exceed an allowable emission rate as
calculated by the following equations:
E=4.10 x P°s' where P is less than or equal than 30 tons per hour
or
E= 55.0(P)O-" —40 where P is greater than 30 tons per hour
Where E=allowahle emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing[15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 A. 1. a. above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D.0515.
c. Under the provisions of NCGS 143-215.108, the Permittee shall demonstrate compliance with the
emission limit(s) above by testing the combined emissions of the above sources in accordance with a
testing protocol approved by the DAQ. Testing must be performed in this Title V renewal cycle. Details
of the emissions testing and reporting requirements can be found in Section 3 - General Condition JJ.
Testing shall be completed and the results submitted within 180 days of issuance of permit unless an
alternate date is approved by the DAQ. If the results of this test are above the limit given in Section 2.1
A. 1. a. above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515.
Monitoring/Recordkeepin [15A NCAC 02Q.0508(f)]
d. Particulate matter emissions from these sources shall be controlled as described above. To assure
compliance, the Permittee shall perform inspections and maintenance as recommended by the
manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there
is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and
maintenance requirement shall include the following:
i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and
ii. an annual(for each 12 month period following the initial inspection)internal inspection of the control
device structural integrity.
The Permuttee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and control
devices are not inspected and maintained.
e. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)
on-site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the control devices;and
iv. any variance from manufacturer's recommendations, if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if these records are not
maintained.
Reuortine [15A NCAC 02Q .0508(f)]
f. The Permittec shall submit the results of any maintenance performed on the control devices within 30
days of a written request by the DAQ.
g. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on
or before January 30 of each calendar year for the preceding six-month period between July and December
Permit No.03424T27
Page 7
and July 30 of each calendar year for the preceding six-month period between January and June. All
instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from the fluidized bed wood burner(ID No. ES01-A) shall not exceed 2.3
pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes,
ores,and other substances shall be included when determining compliance with this standard.
Testing [I5A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ
found in Section 3. If the results of this test are above the limit given in Section 2.1 A. 2. a. above, the
Permittee shall be deemed in noncompliance with 15A NCAC 02D .0516.
Monitoring/Recordkeenin [15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping/reporling is required for sulfur dioxide emissions from the combustion of
wood for these sources.
3. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the above sources shall not be more than 20 percent opacity when averaged over
a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once
in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average
exceed 87 percent opacity. [15A NCAC 02D.0521(d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 A.3.a. above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance, once a day the Permittee shall observe the emission points of this source for any
visible emissions above normal. The daily observation must be made for each day of the calendar year
period to ensure compliance with this requirement. The Permittee shall be allowed three days of absent
observations per semi-annual period_ If visible emissions from this source are observed to be above
normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 9)for 12 minutes is below the limit given in Section 2.1 A.3.a.
above,
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot
be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
Recordkeenin [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
kept.
Permit No.03424T27
Page 8
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations on or before January 30 of each calendar
year for the preceding six-montb period between July and December and on or before July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
4. 15A NCAC 02D.0524:NSPS 40 CFR PART 60 SUBPART Dc
a. For source (ID No. ES01-B), the Permittee shall comply with all applicable provisions, including the
notification,testing, recordkeeping, reporting, and monitoring requirements contained in Environmental
Management Commission Standard 15A NCAC 02D .0524 "New Source Performance Standards"
(NSPS)as promulgated in 40 CFR Part 60 Subpart Dc, "Standards of Performance for Small Industrial-
Commercial-Institutional Steam Generating Units', including Subpart A "General Provisions."[15A
NCAC 02D .0524]
Recordkeel)ing[15A NCAC 02Q .0508(f)]
b. In addition to any other recordkeeping required by 40 CFR 60.48c or recordkeeping requirements of the
EPA,the Permittee shall record and maintain records of the amounts of wood fuel fired in the source(ID
Nos.ES01-B) during each month. All records shall be maintained by the Permittee for a period of two
years following the date of such record. The Permittee shall be deemed in noncompliance with 15A
NCAC 02D .0524 if these records are not maintained.
5. 15A NCAC 02D.0614 COMPLIANCE ASSURANCE MONITORING
a. Pursuant to 40 CFR 64 and 15A NCAC 02D .0614,the Permittee shall comply with the conditions below
for the following Pollutant Specific Emission Unit(s):
Emission Emission Source Description Control Device Control Device Description
Source ID No. ID No.
ES01-A Fluidized bed wood burner with blending CD02 Multicyclone(720 six-inch
chamber and dedicated overfire air fan diameter tutees)
(80.0 million Btulhr heat input capacity)
Emission Limitations/Standards
b. The following table presents the regulated pollutants and the associated emission limitations/standards
Regulated Limits/Standards Applicable Regulation
Pollutant
E=4.10P""" or E=55.0(Pf" -40
Particulate matter Where: 15A NCAC 02D .0515
E= allowable emission rate in pounds per hour
P=process weight in tons per hour
Monitoring Approach[15A NCAC 02Q .0508(f),40 CFR 64.61
c. The key elements of the monitoring approach for particulate matter and visible emissions, including
parameters to be monitored, parameter ranges and performance criteria are presented in the following
table.
Monitoring Elements Indicator No. 1
Measurement Approach When the emission source is in operation,the differential pressure across
14.6(c)(1 i ,�ii)] the multicyclone will be monitored via a differential pressure gauge.
Permit No.03424T27
Page 9
Monitoring Elements Indicator No. 1
Indicator Range If the differential pressure drop across the multicyclone is outside the ranges
[64.6(c)(2)] of 4 and 13 inches of water,then an excursion has occurred. Excursions
trigger an inspection and corrective action.
QIP threshold The QIP threshold is ten excursions in a six-month reporting period.
b4.8
Data Representativeness The differential pressure is measured via taps on the multicyclone entry and
64.6(c)(1] iii 64.3 b 1) exit ducts.
Verification of Operational Status Monitoring shall be required upon issuance of permit No.03424T25.
[64.3(b)(2)1
QAIQC Practices and Criteria The differential gauge/system will be operated and maintained per
64.3(b)(3) manufacturer's recommendations.
Monitoring frequency When the emission source is in operation,the pressure drop is monitored
64,3 b 4 continuousl •and the value recorded daily for the associated control device.
Data collection procedure The results of the monitoring action will be recorded, including the date and
64.3 } 4 time.
Recordkeepina Requirements [15A NCAC 02Q .0508(f),40 CFR 64.91
d. The owner or operator shall maintain records of the following:
i. Date and time of all monitoring activities;
ii. The results of the differential pressure drop monitoring, noting any excursions along with corrective
actions taken;
iii. The results of any inspections or maintenance performed on the associated control
devices/multicyclone;
iv. Any variance from manufacturer's recommendations,if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and
recordkeeping is not conducted.
Reportinz Requirements [15A NCAC 02Q .0508(f),40 CFR 64.9]
e. The Permittee shall submit a summary report of all monitoring postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
for the requirements of this permit must be clearly identified. The first report is due by July 30, 2016
covering the period from the issuance date of this permit to the end of the semiannual period. At a
minimum,the report shall include the following elements:
i. Summary information on the number, duration and cause(including unknown cause, if applicable) of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number,duration and cause(including unknown cause,if applicable)for
monitor(pressure gauge) downtime incidents (other than downtime associated with zero and span or
other daily calibration checks,if applicable);and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40
CFR 64.8.Upon completion of a QIP,the owner or operator shall include in the next summary report
documentation that the implementation of the plan has been completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
Permit No.03424T27
Page 10
B. Woodworking and Layup operations consisting of the equipment in Table 2.1,B.1
Table 2.1.B.1.
Emission Emission Source Control Device Control Deice Description
Source ID No. Description ID No.
ES03-SMS-1,2 Two string machines CD-03-WWTC Woodwaste transfer cyclone(154 inches in
including saws diameter)
ES03-CS Core saw(green or dry
veneer) CD06 Bagfilter(7,095 square feet of filter area)
ES03-SS Strip saw
ES03-CC Core composer with saw
ES03-PSS Panel sawing system
ES16 Plywood waste hog
ES 17 Green wood sizing
operations including
sizing screens and bins
ES22 Tongue and groove saw
(plywood finishing)
ES 14 Rechip blow hog(green CD 18 Cyclone(60 inches in diameter)
wood only) CD-03-WWTC Woodwaste transfer cyclone(154 inches in
diameter)
CD06 Bagfilter(7,095 square feet of filter area)
ES04 Wood sander CD05 Bagfilter(6,200 square feet of filter area)
CD-03-WWTC Woodwaste transfer cyclone(154 inches in
diameter)
CD06 Bagfilter(7,095 square feet of filter area)
ES 12 Dry wood residual CD21 Cartridge filter(1,800 square feet of filter area)
storage silo
Glue mixing operations NA NA
ES-13-GMO consisting of two resin
storage tanks and four
mixed glue tanks
ES-13-CC Curtain coater NA NA
ES-13-PO Paper overlay operation NA NA
ES-13-PS Plywood spreader NA NA
ES-13-25HP 25 panel hot press NA INA
ES-13-40HP 40 panel hot press NA NA
Permit No.03424T27
Page 11
The followin,,table provides a summary of limits and standards for the emission sources described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Particulate matter adequate duct work and properly designed collectors 15A NCAC 02D .0512
Visible emissions 20 percent opacity 15A NCAC 02D .0521
Particulate Matter, Compliance Assurance Monitoring 15A NCAC 021).0614
Visible Emissions (40 CFR 64)
HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
See Section 2.2 A.1 02D .1111
Toxic air pollutants State-enforceable only 15A NCAC 02D .1100
See Section 2.2 A.2. -Multiple Emission Sources
Toxic air pollutants State-enforceable❑nlr 15A NCAC 02Q .0711
See Section 2.2 A.3.-Multiple Emission Sources
Odorous emissions State-enforceable only 15A NCAC 02D .1806
See Section 2.2 A.4.-Multiple Emission Sources
1. 15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS
FINISHING PLANTS
a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or
finishing of wood to be discharged from any stack, vent, or building into the atmosphere without
providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no
case shall the ambient air quality standards be exceeded beyond the property line.
Monitoring[15A NCAC 02Q .0508(f)]
b. Particulate matter emissions from the affected sources shall be controlled as described in Table 2.1.B.1.
To assure compliance,the Permittee shall perform inspections and maintenance as recommended by the
manufacturer,if any. As a minimum,the inspection and maintenance program shall include:
i. monthly external inspection of the ductwork, cyclones, and/or bagfilters noting the structural
integrity; and
ii. annual(for each 12-month period following the initial inspection)internal inspection of the bagfilters
noting the structural integrity and the condition of the filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the ductwork, cyclones
and/or bagfilters and are not inspected and maintained.
Recordkeeping [15A NCAC 02Q .0508(f)]
c. The results of inspection and maintenance for the cyclones and bagfilters shall be maintained in a logbook
(written or electronic format) on-site and made available to an authorized representative upon request.
The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;and
iii. the results of maintenance performed on any control device.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not
maintained
Permit No.03424T27
Page 12
Reporting [15A NCAC 02Q .0508(f)]
d. The Permittee shall submit the results of any maintenance performed on the control devices within 30
days of a written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on
or before January 30 of each calendar year for the preceding six-month period between July and December
and July 30 of each calendar year for the preceding six-month period between January and June. All
instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the emission sources listed in Table 2A.B.1 shall not be more than 20 percent
opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20
percent not more than once in any hour and not more than four times in any 24-hour period. In no event
shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D.0521 (d)]
Testing [15ANCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 B.2.a. above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance,once a week the Permittee shall observe the emission points of this source for any
visible emissions above normal.The weekly observation must be made for each week of the calendar year
period to ensure compliance with this requirement. If visible emissions from this source are observed to
be above normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .0501(c)(8) (Method 9) for 12 minutes is below the limit given in Section
2.1.B.2.a.above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot
be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations on or before January 30 of each calendar
year for the preceding six-month period between July and Decemher and on or before July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
Permit No.03424T27
Page 13
3. 15A NCAC 02D.0614 COMPLIANCE ASSURANCE MONITORING
a. Pursuant to 40 CFR 64 and 15A NCAC 02D .0614,the Permittee shall comply with the conditions below
for the Pollutant Specific Emission Units listed in Table 2.13.1.
Emission Limitations/Standards [15A NCAC 02Q .0508(f)]
b. The followin p table presents the re elated pollutants and the associated emission limitations/standards
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter Adequate ductwork and properly designed 15A NCAC 02D .0512
collectors
Monitoring Approach [15A NCAC 02Q .0508(f),40 CFR 64.6]
c. The key elements of the monitoring approach for particulate matter, and PMIo, including parameters to
be monitored, 1mrameter ran yes and performance criteria are presented in the following table.
Monitoring Elements Indicator
Measurement Approach Visible emissions from each bagfilter outlet will be monitored daily using reference
64.6(c) 1 i) (ii) Method 22-like jxwedures.
Indicator Range An excursion is defined as the presence of visible emissions.Excursions trigger an
[64.6(c)(2)1 inspection and corrective action.
QIP(Quality The QIP threshold is six excursions in a six-month reporting period.
Improvement Plan)
threshold
_[64.8]
Data Measurements are being made at the emission points(bagfilter outlet).
Representativeness
[64.6(c)(1)(iii),
64.3(b)(1)1
Verification of Monitoring shall be required upon issuance of permit No.03424T21.
Operational Status
64.3 .b 2
QAIQC Practices and The observer will be familiar with Method 22 and the follow Method 22-like
Criteria procedures.
64.3(1))(3]
Monitoring frequency One six-minute Method 22-like observation per bagfilter outlet shall he performed
[64.3(b)(4)] doll Y.
Data collection The results of the monitoring action will be recorded,including the date and time.
procedure
64.3(b}(4)
Recordkeep
b2 Requirements [15A NCAC 02Q .0508(f),40 CFR 64.9]
d. The owner or operator shall maintain records of the following:
i. Date and time of all monitoring activities;
ii. The results of Method 22-like observations,noting any excursions along with corrective actions taken;
iii. The results of any inspections or maintenance performed on the associated control deviceslbagfilters;
iv. Any variance from manufacturer's recommendations,if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and
recordkeeping is not conducted.
Reporting Re uirements [15A NCAC 02Q .0508(f),40 CFR 64.91
e. The Permittee shall submit a summary report of all monitoring postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
Permit No. 03424T27
Page 14
for the requirements of this permit must be clearly identified. At a minimum, the report shall include the
following elements:
i. Summary information on the number, duration and cause(including unknown cause, if applicable) of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number,duration and cause(including unknown cause,if applicable)for
monitor(pressure gauge) downtime incidents (other than downtime associated with zero and span or-
other daily calibration cbecks,if applicable);and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40
CFR 64.8.Upon completion of a QIP, the owner or operator shall include in the next summary report.
documentation that the implementation of the plan has been completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
C. Edge Sealer Spray Booth(ID No.ES21)
The following table EE2vjdes a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter adequate duct work and properly designed collectors 15A NCAC 02D .0512
Visible emissions 20%opacity 15A NCAC 02D .0521
HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q.0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
See Section 2.2 A.1 02D .1111
Odorous emissions State-enforceable only 15A NCAC 02D .18 06
See Section 2.2 A.4. -Multiple Emission Sources
1. 15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS
FINISHING PLANTS
a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or
finishing of wood to be discharged from any stack, vent, or building into the atmosphere without
providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no
case shall the ambient air quality standards be exceeded beyond the property line.
Monitoring [15A NCAC 02Q.0508(f)]
b. Particulate matter emissions from this emission source shall be controlled by adequate ductwork and
properly designed collectors. To assure compliance, the Permittee shall perform inspections and
maintenance. As a minimum,the inspection and maintenance program shall include:
i. weekly inspection of the spray booths'filters noting the condition; and
ii. annual (for each 12-month period following the initial inspection) inspection of the associated
ductwork noting structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the filters are not
inspected and maintained.
Reeordkeeping [15A NCAC 02Q .0508(f)]
c. The results of inspection and maintenance for the spray booths shall be maintained in a logbook(written
or electronic format) on-site and made available to an authorized representative upon request. The
logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection; and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not
maintained.
Permit No.03424T27
Page 15
Reporting [15A NCAC 02Q .0508 (f)]
d. The Permittee shall submit the results of any maintenance performed on the filters or ductwork within 30
days of a written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on
or before January 30 of each calendar year for the preceding six-month period between July and December
and July 30 of each calendar year for the preceding six-month period between January and June. All
instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this emission source shall not be more than 20 percent opacity when averaged over a
six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any
hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87
percent opacity. [15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance General Condition]]. If the
results of this test are above the limit given in Section 2.1 C. 2. a. above,the Permittee shall be deemed
in noncompliance with 15A NCAC 02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance,once a month the Permittee shall observe the emission points of this source for any
visible emissions above normal. The monthly observation must be made for each month of the calendar
year period to ensure compliance with this requirement.If visible emissions from this souree are observed
to be above normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 3)for 12 minutes is below the limit given in Section 2.1 C.2.
a.above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot
be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format) on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(t)]
c. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
Permit No.03424T27
Page 16
D. Diesel-fired Nan-Emergency Generator(I No.ES-23)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516
Visible emissions 20 percent opacity 15A NCAC 02D.0521
Various Standards of Performance for Stationary 15A NCAC 02D.0524
Compression Ignition Internal Combustion Engines (40 CFR 60, Subpart IIII)
Hazardous air National Emission Standards for Hazardous Air 15A NCAC 021) .1111
pollutants Pollutants from Stationary Reciprocating Internal (40 CFR 63, Subpart
Combustion Engines ZZZZ)
1. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from this source(ID No.ES-23) shall not exceed 2.3 pounds per million Stu
heat input. Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances
shall be included when determining compliance with this standard.
Testing[15A NCAC 02Q _0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 D.l.a above,the Permittee shall be deemed
in noncompliance with 15A NCAC 02D .0516.
Monitoring/RecordkeepinJReporting[15A NCAC 02Q .0508{f)]
c. No monitoringlrecordkeeping/reporting is required for sulfur dioxide emissions from the firing of diesel
in this source.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source (ID No. ES-23) shall not be more than 20 percent opacity (except
during startup, shutdowns, and malfunctions approved as such according to procedures approved under
15A NCAC 02D.0535)when averaged over a six-minute period. However,six-minute averaging periods
may exceed 20 percent not more than once in any hoar and not more than four times in any 24-hour
period, In no event shall the six-minute average exceed 87 percent opacity.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed m accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1. D.2.a above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0521.
MonitoringlRecordkeepins [15A NCAC 02Q .0508(f)]
c. No monitoringlrecordkeeping/reporting is required for visible emissions from the firing of diesel in this
source.
3. 15A NCAC 02D .0524: NEW SOURCE PERFORMANCE STANDARDS
Applicability [15A NCAC 02Q .0508(f),40 CFR 60.4200(a)(2)(i)]
a. For this engine,the Permittee shall comply with all applicable provisions,including the requirements for
emission standards, notification, testing, reporting, record keeping, and monitoring, contained in
Environmental Management Commission Standard 15A NCAC 02D .0524 "New Source Performance
Standards (NSPS)" as promulgated in 40 CFR Part 60 Subpart 1111, "Standards of Performance for
Stationary Compression Ignition Internal Combustion Engines," including Subpart A "General
Provisions."
Permit No.03424T27
Page 17
General Provisions [15A NCAC 02Q .0508(f)]
h. Pursuant to 40 CFR 60 .4218, The Permittee shall comply with the General Provisions of 40 CFR 60
Subpart A as presented in Table 8 of 40 CFR 60 Subpart IRI.
Emission Standards [15A NCAC 02Q .0508(f)]
c. The Permittee shall comply with the emission standards for new nonroad CI engines in 40 CFR 60.4201
for the same model year and maximum engine power for this engine. [40 CFR 60.4204(b)]
Fuel Requirements [15A NCAC 02Q .0508(f)]
d. The Permittee shall use diesel fuel in the engine with:
i. a maximum sulfur content of 15 ppm; and
ii. a minimum cetane index of 40 or a maximum aromatic content of 35 volume percent.
[40 CFR 60.4207(b)and 40 CFR 80.510(b)]
Testing[15A NCAC 02Q .0508(f)]
e. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limits given in Sections 2.1 D.3.c and d above,the Permittee shall
be deemed in noncompliance with 15A NCAC 02D .0524.
Compliance Requirements [15A NCAC 02Q .0508(b)]
f. The Permittee shall meet the following:
L operate and maintain the engines and control devices according to the manufacturer's emission
related-written instructions over the entire life of the engine;
ii. change only those emission-related settings that are permitted by the manufacturer; and
iu_ meet the requirements of 40 CFR 89,94 and/or 1068 as applicable.
[40 CFR 60,4206 and 60.4211(a)]
g. The Permittee shall comply with the emission standards in Section 2.1 D.3.c by purchasing an engine
certified to the emission standards in Section 2.1 D.3.c. The engine shall be installed and configured
according to the manufacturer's emission-related specifications. [40 CFR 60.4211(c)]
h. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524, if the requirements in
Sections 2.1 D.3.f and g are not met.
Monitorin IRecordkee in [15A NCAC 02Q .0508(f)]
j. If the engine is equipped with a diesel particulate filter,the Permittee must install a backpressure monitor
on the engine that notifies the owner or operator when the high backpressure limit of the engine is
approached. [40 CFR 60.4209(b)]
k. If the Permittee does not install,configure,operate,and maintain the engine and control device according
to the manufacturer's emission-related written instructions, or if the Permittee changes emission-related
settings in a way that is not permitted by the manufacturer, the Permittee must demonstrate compliance
by keeping a maintenance plan and records of conducted maintenance and must,to the extent practicable,
maintain and operate the engine in a manner consistent with good air pollution control practice for
minimizing emissions. [40 CFR 60.4211(g)(2)]
1. To ensure compliance, the Permittee shall perform inspections and maintenance on the engine as
recommended by the manufacturer per 40 CFR 60.4206 and 40 CFR 60.4211(a). The results of inspection
and maintenance shall be maintained in a logbook (written or electronic format) on-site and made
available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the engine;
iv. any variance from manufacturer's recommendations,if any, and corrections made;
v. if a PM filter is used,records of any corrective action taken after the backpressure monitor has notified
the owner or operator that the high backpressure limit of the engine is approacbed [40 CFR
60.4214(c)]; and
Permit No.03424T27
Page 18
vi. documentation from the manufacturer that the engine is certified to meet the emission standards in
Section 2.1 D.3.c.
m. The Permittee shall be deemed in noncompliance with 15A NCAC. 02D .0524 if the monitoring in
Sections 2.1 D.3 j thorough l is not conducted or the records are not maintained_
Reporting [15A NCAC 02Q .0508(f)]
n. The Permittee shall submit a summary report of monitoring and recordkeeping activities given in Section
2.1 D.3 j through 1 above postmarked on or before January 30 of each calendar year for the preceding six-
month period between July and December and July 30 of each calendar year for the preceding six-month
period between January and June. All instances of noncompliance with the requirements of this permit
shall be clearly identified.
4. 15A NCAC 02D.1111 MA LMUM ACHIEVABLE CONTROL TECHNOLOGY
Applicability [40 CFR 63.6585, 6590(a)(2)(iii)]
a. For this source(a new stationary RICE located at an area source of HAP emissions)the Permittee shall comply
with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in
Environmental Management Commission Standard 15A NCAC 02D .I I I I "Maximum Acbievable Control
Technology" (MACT) as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emission Standards For
Hazardous Air Pollutants For Stationary Reciprocating Internal Combustion Engines"and Subpart A"General
Provisions."
Stationary RICE subject to Re ulations under 40 CFR Part 60 [15 A NCAC 02Q. 0508(f)]
b. Pursuant to 40 CFR 63.6590(c)(1),this source must meet the requirements of 40 CFR 63 Subpart ZZZZ and
Subpart A by meeting the requirements of 40 CFR 60 Subpart IIII. No further requirements apply for these
engines under 40 CFR 63 Subpart ZZZZ and Subpart A. If these requirements are not met,the Permittee shall
be deemed in noncompliance with 15A NCAC 02D .1111.
Permit No.03424T27
Page 19
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
A. Facility-wide:
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
HAP& less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
02D .1111
Toxic air pollutants State-enforceable only 15A NCAC 02D .1100
Allowable emission rates
Toxic air pollutants State-enforceable only 15A NCAC 02Q .0711
Toxic Pollutant Permitting Exemption Rates
Odorous emissions State-enforceable only 15A NCAC 02D .1806
L_ Odorous emissions must be controlled
1. 15A NCAC 02Q .0317 for avoidance of 15A NCAC 02D.1111 LIMITATION TO AVOID BEING
MAJOR FOR HAZARDOUS AIR POLLUTANTS
a. In order to remain classified a minor source for hazardous air pollutants the facility wide emissions shall
be less than:
i_ 10 tons per year of each individual hazardous air pollutant,and
ii. 25 tons per year of all hazardous air pollutants combined.
The Permittee shall be deemed in noncompliance with this condition if the HAP emissions exceed this
limit.
Monitoring/Rerordkeepini! [15A NCAC 02Q .0508(f)]
b. The Permittee shall maintain monthly HAPs emissions records as follows:
The Permittee shall calculate the methanol emissions,using the equations below,on a monthly basis,to
ensure compliance with condition 2.2 A. 1. a.,above.
Facility Wide methanol emissions(tons/month)= [Eq. 1 +Eq. 2+Eq.31
Monthly methanol emissions will be calculated for the dryers/boiler(ES01-A,ES01-B,ES-09, and ES-
10),the presses(ES-13),and vat operations(ES-20).
Equation 1:Methanol emissions from the dryers/boiler(ES01-A,ES01-13,ES-09,and ES-10)
(D.DaDoo95 lb❑f methanol jrHWSF +ro.0"""1h of methanol * 1T1 11D
Eql: Methanol(tons/month)= Ll SF 1-IardWDOd lmanth� L SF SDftwood �montlil�
L /z,00a lhs�
l tnze
Where
HW SF=Hardwood production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=(0.0000095 lb of methanol/SF Hardwood(square feet of Hardwood)
SW SF= Softwood production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=(0.000036 lb of methanol/SF Softwood(square feet of Softwood)
Permit No.03424T27
Page 20
Equation 2: Methanol emissions from presses(ES-13)
ro.aonrt lb afm9thangl r HW SFl+ro.OnU11 lb pfinethanol1+ SW SF
Eq2: Methanol(tons/month) = L` SF xardwaad lmorerhJ 1 SF softwood / �munLhl�
L �z.000!bs)
ton
Where.
HW SF=Hardwood production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=(0.00011 lb of methanol/SF Hardwood(square feet of Hardwood)based
on 12/10/2014 emission testing.
SW SF=Softwood production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=(0.00011 lb of methanol/SF Softwood(square feet of Softwood)based
on 12/10/2014 emission testing.
Equation 3:Methanol emissions from vat operations(ES-20)
— �(0.0000073lb Mmethanoll /Tot¢ISF}1
Eq3: Methanol(tons/month) l sF l`l manrh J
(z,aoo ihs)
l ton
Where
Total SF=Total production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=0.0000073 lb of methanol/SF(square feet)
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if these methanol emissions
are not monitored and recorded.
Reportinp,Requirements [15A NCAC 02Q .0508(f ]
c. Submit to the Regional Supervisor, Division of Air Quality, semiannually, a report summarizing
emissions of hazardous air pollutants containing the following:
i. Tons of methanol emitted during the previous calendar year,
A. for each month during the semiannual period,and
B. for each 12-month period ending on each month during the semiannual period using a 12-month
rolling total.
The Permittee shall submit this report postmarked on or before January 30 of each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the
preceding six-month period between January and June.The Permittee shall be deemed in noncompliance
with 15A NCAC 02D .1111 if these methanol emissions are not reported.
STATE-ENFORCEABLE ONLY
2. 15A NCAC 02D.1100: CONTROL OF TOXIC AIR POLLUTANTS
a. Pursuant to 15A NCAC 02D .1100 and in accordancc with the approved application for an air toxic
compliance demonstration,the following permit limits shall not be exceeded:
Emission Source Pollutants Emission Limits Averaging
Period
Acrolein 2.4 lblhr
Arsenic 1.48 lb/year
Veneer Dryer Benzene 1 772.92 lblvear
(ID No.ES09) Beryllium 26.41 lblvear
Cadmium 35.2 lblvear
Chlorine 101.13 lbldav
27.02 lblhr
Permit No.03424T27
Page 21
Emission Source Pollutants Emission Limits Averaging
Period
Formaldehyde 3.77 lb/hr
Hydrogen Chloride 21.02 lb/hr
Man Lanese 83.6 lb/day
Nickel(metal) 16.19 lbldav
Phenol 6.74 lb/hr
Vinyl Chloride 38,656 lb/year
Acrolein 2.4 lb/hr
Arsenic 1.48 lblvear
Benzene 772.92 lblvear
Beryllium 26.41 lblvear
Cadmium 35.2 lb/year
Veneer Dryer Chlorine 101.13 lb/day
(ID No.ES 10) 27.02 lb/hr
Formaldehyde 3.77 lb/hr
Hydrogen Chloride 21.02 lb/hr
Manganese 81 lb/day
Nickel (metal) 16.19 lb/day
Phenol 6.74 lb/hr
Vinvl Chloride 38,656 lb/year
Layup operations Formaldehyde 2.33 lb/hr
(ID No.ES 13) Phenol 28.62 lb/hr
Monito ring/RecordkeeningIEen ortin�
b. Given the large margin of compliance as evidenced in the facility-wide modeling demonstration
submitted on March 18, 2009,no monitoring,recordkeeping or reporting is required.
STATE-ENFORCEABLE ONLY
3. 15A NCAC 02Q .0711:EMISSION RATES REQUIRING A PERMIT
a_ Pursuant to 15A NCAC 02Q .0711 Emission Rates Requiring a Permit, for each of the below listed toxic
air pollutants (TAPs),the Permittee has made a demonstration that facility-wide actual emissions do not
exceed the Toxic Permit Emission Rates(TPERs) listed in 15A NCAC 02Q .0711. The facility shall be
operated and maintained in such a manner that emissions of any listed TAPS from the facility, including
fugitive emissions,will not exceed TPERs listed in 15A NCAC 02Q.0711.
i. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions
from all sources will become greater than the corresponding TPERs.
ii. PRIOR. to exceeding any of these listed TPERs, the Permittee shall be responsible for obtaining a
permit to emit TAPs and for demonstrating compliance with the requirements of 15A NCAC
02D.1100"Control of Toxic Air Pollutants".
iii. In accordance with the approved application, the Permittee shall maintain records of operational
information demonstrating that the TAP emissions do not exceed the TPERs as listed below:
Pollutant Carcinogens Chronic Toxicants Acute Systemic 1 Acute Irritants
(lblyr) (lb/day) Toxicants(lb/hr) (lb/hr)
Acetaldehyde 6.8
Benzo(a)pyrene
(Component of
2'2
833291POMTV&
5655317PAH)
CFC-11 140
(Trichloro fluoromethane)
Permit No. 03424T27
Page 22
Pollutant Carcinogens Chronic Toxicants Acute Systemic Acute Irritants
(lblyr) (lb/day) Toxicants(lblhr) (lblhr)
Carbon tetrachloride 460
Chlorobenzene 46
Chloroform 290
Chromium(VI) Soluble
Chromate Compounds 0.013
(Component of CRC)
EHP(Di(2- 0.63
thyl h e xyl)p hthalate)
Ethylene dichloride(1,2- 260
ichloroethane)
exachlorodibenzo-p-dioxin 0.0051
1,2,3,6,7,8
K(methyl ethyl ketone, 78 22.4
-butanone)
ISK(methyl isobutyl 52 7.6
ketone)
Mercury,vapor(Component
0.013
f HOC)
Methyl chloroform 250 64
Methylene chloride 1600 0.39
CB (polychlorinated $ 6
iphenyls)
Pentachlorophenol 0.063 0.0064
erchloroethylene 13000
(tetrachloroethylene)
Styrene 2.7
CE(trichloroethylene) 4000
etrachlorodibenzo-p-
oxin,2,3,7,8-(Component 0.0002
f CLDC&
83329IPOMTV)
oluene 98 14.4
Kylene(mixed isomers) 57 16.4
STATE-ENFORCEABLE ONLY
4, 02D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or
contributing to objectionable odors beyond the facility's boundary.
Permit No. 03424T27
Page 23
SECTION 3 - GENERAL CONDITIONS (version 5.3, 08/21/2018)
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions[NCGS 143-215 and 15A NCAC 02Q.0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC
02D and 02Q.
2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable
pursuant to NCGS 143-215.114A and 143-215.11413,including assessment of civil and/or criminal penalties.Any
unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement
action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of
the facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal or
plant life,or property caused by the construction or operation of this permitted facility,or from penalties therefore,
nor does it allow the Permittee to cause pollution in contravention of state laws or rules,unless specifically authorized
by an order from the North Carolina Environmental Management Commission.
5. Except as identified as state-only requirements in this permit,all terms and conditions contained herein shall be
enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air Act.
6. Any stationary source of air pollution shall not be operated,maintained,or modified without the appropriate and valid
permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit only after it
receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable
requirements. A permitted installation may only be operated,maintained,constructed,expanded,or modified in a
manner that is consistent with the terms of this permit.
B. Permit Availability[15A NCAC 02Q.0507(k)and.0508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain For the duration of the permit tens
one complete copy of the application and any information submitted in support of the application package. The permit
and application shall be made available to an authorized representa tive of Department of Environmental Quality upon
request.
C. 5everability Clause[15A NCAC 02Q.0508(i)(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,the
provisions in this permit are severable so that all requirements contained in the permit,except those held to be invalid,
shall remain valid and must be complied with.
D. Submissions[15A NCAC 02Q.0507(e)and 02Q.0508(i)(16)]
Except as otherwise specified herein,twc copies of all documents,reports,test data,monitoring data,notifications,
request for renewal,and any other information required by this permit shall be submitted to the appropriate Regional
Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring
systems(CEMS)reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control
(QC)reports,acid rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the
appropriate Regional Office and one copy shall be sent to:
Supervisor,Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
E. Duty to Comply[15ANCAC 02Q.0508(i)(3)]
The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit.
Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation
of the Federal Clean Air Act Noncompliance with any permit condition is grounds for enforcement action,for permit
termination,revocation and reissuance,or modification,or for denial of a permit renewal application.
Permit No.03424T27
Page 24
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air
pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent
operation of its associated air pollution control devices)and appurtenances.
G. Permit Modifications
1. Administrative Permit Amendments[15A NCAC 02Q.0514]
The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC
02Q.0514.
2. Transfer in Ownership or Operation and Application Submittal Content[15A NCAC 02Q.0524 and 02Q.05051
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 02Q.0524 and
02Q.0505.
3. Minor Permit Modifications[15A NCAC 02Q.0515]
The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 02Q.0515.
4. Significant Permit Modifications[15A NCAC 02Q.0516]
The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 02Q
.0516.
5. Reopening for Cause[15A NCAC 02Q.0517]
The Permittee shall submit an application for reopening for cause in accordance with 15ANCAC 02Q.0517.
H. Changes Not Requiring Permit Modifications
1. Reporting Requirements
Any of the following that would result in new or increased emissions from the emission source(s)listed in Section 1
must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then he made by the DAQ to reflect any necessary changes in the
permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission
limitations specified herein.
2. Section 502(b)(10)Changes[15ANCAC 02Q.0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition. Such changes
do not include changes that would violate applicable requirements or contravene federally enforceable permit
terms and conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance
certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revised if
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to he exceeded;
ii i. the Permittee notifies the Director and EPA with written notification at least seven days before the change is
made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions;and
iv. any permit tern or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed,
whichever comes first.
3. Of Permit Changes[15A NCAC 02Q.0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit if:
a. the change affects only insignificant activities and the activities remain insignificant after the change;or
b. the change is not covered under any applicable requirement.
4. Emissions Trading[15A NCAC 02Q.0523(c)]
To the extent that emissions trading is allowed under 15ANCAC 02D,including subsequently adopted maximum
achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A
NCAC 02Q.0523(c).
Permit No. 03424T27
Page 25
I.A Rep-ortina Requirements for Excess_Emissions and Permit Deviations[15A NCAC 02D.0535(f)and 02Q
.0508(f)(2)] —
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any
rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 02D;or by a permit condition;or that exceeds an emission
limit established in a permit issued under 15A NCAC 02Q.0700. (Note:Definitions of excess emisriom;under 02D.1110
and 02D.1111 shall apply where defined by rule)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and conditions
of this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less
than four hours.
Excess Emissions
1. If a source is required to report excess emissions under NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D
.1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess emissions,reporting
shall be performed as prescribed therein.
2. If the source is not subject to NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D.1110 or.1111),or these
rules do NOT define"excess emissions," the Permittee shall report excess emissions in accordance with 15A NCAC
02D.0535 as follows:
a. Pursuant to 15A NCAC 02D.0535,if excess emissions last for more than four hours resulting from a
malfunction,a breakdown of process or control equipment,or any other abnormal condition,the owner or
operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the
Division's next business day of becoming aware of the occurrence and provide:
• name and location of the facility;
• nature and cause of the malfunction or breakdown;
• time when the malfunction or breakdown is first observed;
• expected duration;and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished;
and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC
02D.0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 02Q.0508(f)(2),the Permittee shall report deviations from permit requirements(terms and
conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under
15A NCAC 02D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of
such deviation and any corrective actions or preventative actions taken. The responsible official shalt certify alt
deviations from permit requirements.
LB Other Requirements under 15A NCAC 02D_0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 02D.0535,including 15A
NCAC 02D.0535(c)as follows:
1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the
appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions
are a result of a malfunction. The Director shall consider,along with any other pertinent information,the criteria
contained in 15A NCAC 02D.0535(c)(1)through(7).
2. 15A NCAC 02D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the
appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
J. Emer�igeneN Provisions[40 CFR 70.6(g)]
The Permittee shall be subject to the following provisions with respect to emergencies:
1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of
the facility,including acts of God,which situation requires immediate corrective action to restore normal operation,
and that causes the facility to exceed a technology-horsed emission limitation under the permit,due to unavoidable
increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent
caused by improperly designed equipment,lack of preventive mainlenance,careless or improper operation,or
operator error.
Permit No.03424T27
Page 26
2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based
emission limitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating
logs or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that
exceeded the standards or other requirements in the permit;and
d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission
limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps
taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the burden of
proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified
elsewhere herein.
K. Permit Renewal[15A NCAC 02Q.0508(e)and 02Q.0513(b)]
This 15A NCAC 02Q.0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its
term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 02Q.0500 renewal
application is submitted at least six months before the date of permit expiration_ I£the Permittee or applicant has
complied with 15A NCAC 02Q.0512(b)(1),this 15A NCAC 02Q.0500 permit shall not expire until the renewal permit
has been issued or denied. Permit expiration under 15A NCAC 02Q.0400 terminates the facility's right to operate unless
a complete 15A NCAC 02Q.0400 renewal application is submitted at least six months before the date of permit
expiration for facilities subject to 15A NCAC 02Q.0400 requirements. In either of these events,all terms and conditions
of these permits shall remain in effect until the renewal permits have been issued or denied.
L. 'deed to Halt or Reduce Activity Not a Defense[15A NCAC 02Q.0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the
permitted activity in order to maintain compliance with the conditions of this permit.
M. Duty to Provide Information(submittal of information)[15A NCAC 02Q.0508(i)(9)]
1. The Permittee shall fimrnish to the DAQ,in a timely manner,any reasonable information that the Director may request
in writing to determine whether cause exists for modifying,revoking and reissuing,or terminating the permit or to
determine compliance with the pennit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are
requested by the Director.For information claimed to be confidential,the Penmittee may furnish such records directly
to the EPA upon request along with a claim of confidentiality.
N. Duty to Su lement[15ANCAC 02Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the
permit application,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee
shall also provide additional information as necessary to address any requirement that becomes applicable to the facility
after the date a complete permit application was submitted but prior to the release of the draft permit.
❑. Retention of Records[15A NCAC 02Q.0508(f)and 02Q.0508(1)]
The Permmittee shall retain records of all required monitoring data and supporting information for a period of at least five
years from the date of the monitoring sample,measurement,report or application. Supporting information includes all
calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and
copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made
available to DAQ personnel for inspection upon request.
P. Compliance Certification[15A NCAC 02Q.0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth
Street SW,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar
year)by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions
limitations,standards,or work practices. It shall be the responsibility of the current owner to submit a compliance
certification for the entire year regardless of who owned the facility during the year. The compliance certification shall
Permit No.03424T27
Page 27
comply with additional requirements as maybe specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air Act.
The compliance certification shall specify:
1. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the permit for the period covered by the certification);
3. whether compliance was continuous or intermittent;and
4. the metbod(s)used for determining the compliance status of the source during the certification period.
Q. Certification by Responsible Official[15ANCAC 02Q.0520]
A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or compliance
certification required by this permit_ All certifications shall state that based on information and belief formed after
reasonable inquiry,the statements and information in the document are true,accurate,and complete.
R- Permit Shield for Applicable Requirements[15ANCAC 02Q.05121
1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements,
where such applicable requirements are included and specifically identified in the permit as of the date of permit
issuance.
2. A permit shield shall not alter or affect:
a. the power of the Commission,Secretary of the Department,or Governor under NCGS 143-215.3(a)(12),or EPA
under Section 303 of the Federal Clean Air Act;
b, the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective
date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV;or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to
determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made
under 15A NCAC 02Q.0523.
4. A permit shield does not extend to minor permit modifications made under 15A NCAC 02Q.0515.
S. Termination.Modification.and Revocation of the Permit[15A NCAC 02Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if-
1, the information contained in the application or presented in support thereof is determined to be incorrect;
2. the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out
the purpose of NCGS Chapter 143,Article 21B.
T. Insioufleant Activities[15A NCAC 02Q.0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted
from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance
with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an
authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an
emission source or activity is insignificant.
U. Property_Rights[15ANCAC 02Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry[15ANCAC 02Q.05080)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Pernuttee shall allow the DAQ,
or an authorized representative,to perform the following;
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted
or where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any retards that are required to be kept under the conditions of the
permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring
and air pollution control equipment),practices,or operations regulated or required under the permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
Permit No. 03424T27
Page 28
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under
Section 114 or other provisions of the Federal Clean Air Act,
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes
of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or interfere with any
such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may
constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 02Q.0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q.0200.
2. Payment of fees may be by check or money order made payable to the N.G.Department of Environmental Quality.
Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to
terminate the permit under 15A NCAC 02Q.0519.
X. Annual Emission Inventory Requirements[15A NCAC 02Q A207]
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 02Q
.0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on such
form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the
facility.
Y. Confidential Information[15A NCAC 02Q.0107 and 02Q.0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q.0107,the
Permittee may also submit a copy of all such information and claim directly to the EPA upon request All requests for
confidentiality must be in accordance with 15A NCAC 02Q,0107.
Z. Construction and Operation Permits[15A NCAC 02Q.0100 and.0300]
A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or
emission source which is not exempted from having a permit prior to the beginning of construction or modification,in
accordance with all applicable provisions of 15A NCAC 02Q.0100 and.0300.
AA. Standard Application Form and Required Information[15A NCAC 02Q.0505 and.0507]
The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 02Q
.0505 and.0507.
BB. Financial Responsibility and Compliance History[15ANCAC 02Q.0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial
compliance history.
CC. Refriuerant Requirements(Stratospheric Ozone and Climate Protection) [I5A NCAC 02Q.0501(e)]
1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or
II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40
CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment
according to the work practices,personnel certification requirements,and certified recycling and recovery equipment
specified in 40 CFR Part 82 Subpart F.
2. The Permittee shall not knowingly vent or otherwise release any Glass I or II substance into the environment during
the repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F.
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 81166. Reports shall be
submitted to the EPA or its designee as required.
DD. Prevention of Accidental Releases-Section 1121r}[15A NCAC 02Q.0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)of the
Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1}—FEDERALLY-ENFORCEABLE
ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any
amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the
accidental release of such substance and to minimize the consequences of any release.
Permit No.03424T27
Page 29
FF. Title IV Allowances[15ANCAC 02Q.0508(i)(1)]
This permit does not limit the number of Title IV allowances held by the Permittee,but the Pemurtee may not use
allowances as a defense to noncompliance with any other applicable requirement. The Pennittee's emissions may not
exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act_
GG. Air Pollution Emergency Episode[15A NCAC 02D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to operate in
accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an approved plan,
with the appropriate requirements specified in 15A NCAC 02D.03W
HH. Registration of Air Pollution Sources[15ANCAC 02D.0202]
The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to
register a source of air pollution,this registration and required information will be in accordance with 15ANCAC 02D
.0202(b).
IL Ambient Air Oualily Standards r15ANCAC 02D,0501(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source
of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air
quality standards in 15A NCAC 02D.0400 to be exceeded at any point beyond the premises on which the source is
located. When controls more stringent than named in the applicable emission standards in this permit are required to
prevent violation of the ambient air quality standards or are required to create an offset,the permit shall contain a
condition requiring these controls.
A. General Emissions Testine and Reyortine Requirements[15A NCAC 02Q.0508(i)(16)]
Emission compliance testing shall be by the procedures of Section.2600,except as may be otherwise required in Rules
.0524, .0912,.1110,.1111,or.1415 of Subchapter 02D.If emissions testing is required by this permit or the DAQ or if
the Permittee submits emissions testing to the DAQ to demonstrate compliance,the Permittee shall perform such testing
in accordance with 15A NCAC 02D.2600 and follow the procedures outlined below:
1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director
prior to air pollution testing.Testing protocols are not required to be pre-approved by the Director prior to air
pollution testing.The Director shall review air emission testing protocols for pre-approval prior to testing if
requested by the owner or operator at least 45 days before conducting the test.
2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall
notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test.
3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the
period of air testing.The owner or operator of the source shall ensure that the equipment or process being tested is
operated at the production rate that best fulfills the purpose of the test.The individual conducting the emission test
shall describe the procedures used to obtain accurate process data and include in the test report the average
production rates determined during each testing period.
4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after
sample collection unless otherwise specified in the specific conditions. The owner or operator may request an
extension to submit the final test report,The Director shall approve an extension request if he finds that the
extension request is a result of actions beyond the control of the owner or operator.
a. The Director shall make the final determination regarding any testing procedure deviation and the validity of
the compliance test.The Director may:
i. Allow deviations from a method specified under a rule in this Section if the owner or operator of the
source being tested demonstrates to the satisfaction of the Director that the specified method is
inappropriate for the source being tested.
ii. Prescribe alternate test procedures on an individual basis when he finds that the alternative method is
necessary to secure more reliable test data.
iii. Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is
specified in this Section if the methods can be demonstrated to determine compliance of permitted
emission sources or pollutants.
b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a
rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted
relating to that source.Any test conducted by the Division of Air Quality using the appropriate testing
procedures described in Section 02D .2600 has precedence over all other tests.
Permit No.03424T27
Page 30
KK, Reopening for Cause[15A NCAC 02Q.0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three or more
years;
b. additional requirements(including excess emission requirements)become applicable to a source covered by
Tide IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in
establishing the emissions standards or other terms or conditions of the permit;or
d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the
applicable requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable
requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of
the permit term unless the term of the permit was extended pursuant to 15A NCAC 02Q.0513(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 02Q.0507,.0521,or
.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened,the
procedures in 15A NCAC 02Q.0300 shall be followed. The proceedings shall affect only those parts of the permit
for which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,except
in cases of imminent threat to public health or safety the notification period may be less than 60 days.
5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a
permit needs to be terminated,modified,or revolted and reissued,the Director shall send to the EPA a proposed
determination of termination,modification,or revocation and reissuance,as appropriate.
LL. Reporting Rew irements for Non-Qperatinp,Equipment[15A NCAC 02Q.0508(i)(lb)]
The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from
and placed into operation. When permitted equipment is not in operation,the requirements for testing,monitoring,and
recordkeeping are suspended until operation resumes.
MM.FuOtive Dust Control Requirement[15A NCAC 02D.0540]
As required by 15A NCAC 02D.0540"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause
or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the
property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond
the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner
or operator may be required to submit a fugitive dust plan as described in 02D.0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process slack or
vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process
areas,stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and haul roads).
NN.S pecific Permit Modifications[15A NCAC 02Q.0501 and.0523]
1. For modifications made pursuant to 15A NCAC 02Q.0501(c)(2),the Permittee shall file a Title V Air Quality
Permit Application for the air emission source(s)and associated air pollution control device(s)on or before 12
months after commencing operation.
2. For modifications made pursuant to 15A NCAC 02Q.0501(d)(2),the Permittee shall not begin operation of the air
emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is
filed and a construction and operation permit following the procedures of Section.0500(except for Rule.0504 of
this Section)is obtained.
3. For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 02Q.0523(a)(1)(C),the Permittee
shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth Street SW,Atlanta,GA 30303)in
writing at least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
C. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,the
Permittee shall submit a page"E5"of the application forms signed by the responsible official verifying that the
application for the 502(b)(10)change/modification,is true,accurate,and complete. Further note that modifications
made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction requirements.
Permit No.03424T27
Page 31
❑a. Third Part-Participation and EPA Review[15A NCAC 02Q.0521,.0522 and.0525(7)]
For permits modifications subject to 45-day review by the federal Environmental Protection Agency (EPA),EPA's
decision to not object to the proposed permit is considered final and binding on the EPA and absent a third parry petition,
the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit. The time
period available to submit a public petition pursuant to 15ANCAC 02Q .0518 begins at the end of the 45-day EPA
review period.
Permit No.03424T27
Page 32
ATTACHMENT
List of Acronyms
AOS Alternative Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
DAQ Division of Air Quality
DEQ Department of Environmental Quality
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Technology
NAA Non-Attainment Area
NCAC North Carolina Administrative Code
NCGS North Carolina General Statutes
NESHAP National Emission Standards for Hazardous Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Performance Standard
OAH Office of Administrative Hearings
PM Particulate Matter
PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less
POS Primary Operating Scenario
PSD Prevention of Significant Deterioration
RACT Reasonably Available Control Technology
SIC Standard Industrial Classification
SIP State lrnplementation Plan
SOz Sulfur Dioxide
tpy Tons Per Year
VOC Volatile Organic Compound