AQ_F_0200086_20181108_CMPL_CAV-Rpt

1
NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Huntington House,Inc.
NC Facility ID 0200086
Inspection Report County/FIPS: Alexander/003
Date: 11/08/2018
Facility Data Permit Data
Huntington House,Inc. Permit n/a
661 Rink Dam Road Issued n/a
Taylorsville,NC 28681 Expires n/a
Lat: 35d 48.9606m Long: 81 d 17.8854m Classification Permit Exempt
SIC: 2512/Upholstered Household Furniture Permit Status Inactive
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Johnny Slagle Johnny Slagle Johnny Slagle
CFO CFO CFO
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 11/08/2018
}� Inspector's Name Robert Papuga
Inspector's Signature: / Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: ' i „ L 5-_ 2 a►I g On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2011 1.31 --- 0.0000 1.25 0.0000 0.5800 814.06
2007 9.92 --- --- 2.67 --- 5.32 1437.55
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Huntington House,Inc.
November 8,2018
Page 2 of 4
Type Action: _Full Compliance _Partial Compliance _Complaint Other: Compliance Assurance Visit
Evaluation Evaluation/Reinspection Investigation
Data Date submitted for initial review 11/09/2018 IBEAM INFO,WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document '
X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint
—X—IBEAM Planning,Next Inspection Date
11/01/2020
Directions: From the intersection of Hwy. 64/90 and Hwy. 127 in Taylorsville, travel Hwy. 127 south
approximately 8 miles to Bethlehem,turn left onto Rink Dam Road,travel approximately 0.6 mile and the
facility is located on the left at 661 Rink Dam Road.
Safety Equipment: Safety glasses, ear protection and steel toe shoes are required for an inspection at this
facility.
Safety Issues: None.
Facility LATILogg: A review of the facility's coordinates on "Maps of DAQ Regulated Facilities"
indicate that the facility's latitude and longitude coordinates are accurate.
Email Contacts: The facility email contacts were verified. No changes are needed in IBEAM.
Compliance Assurance Visit:
1. The purpose of this site visit was to conduct a routine compliance assurance visit. This facility
manufactures upholstered furniture. The plant currently operates eight hours per day, five days
per week, Monday through Friday. The facility currently processes approximately 41,900 bd. ft.
of lumber per month. I was accompanied on this inspection by Mr. Johnny Slagle, CFO.
2. Facility Contact Information:
During the inspection I verified the facility contact information in IBEAM with Mr. Slagle. No
changes to the facility contact information are needed in IBEAM.
3. Compliance History:
No problems have been noted in the last five years by DAQ, prior to this inspection. The current
compliance status is discussed in the following sections.
4. Source Observations:
This facility has one cyclone installed on woodworking equipment and two dry filter type paint
spray booths. The cyclone and both dry filter spray booths were installed after July 1, 1971 and
are subject to the 20% opacity limit for visible emissions when averaged over a six-minute
period.

Huntington House,Inc.
November 8,2018
Page 3 of 4
Woodworking equipment consisting of saws, sander, planer and shop floor cleanup ducts are
vented to the cyclone. Various woodworking equipment and the cyclone were in operation. I
observed no visible emissions from the woodworking equipment or the exhaust of the cyclone
during this visit.
Various sealers, lacquers are applied via atomized spray guns to wooden furniture surfaces in the
dry filter spray booths. Containers were properly closed with tightly fitting lids and no defects
were found in the container or lids. During the compliance assurance visit, I observed no open
containers, spills or any other cleaning operations being conducted at this facility.
This office has not received any fugitive dust emissions complaints regarding this facility. This
facility has paved roads. During this visit, I observed no fugitive dust from this facility. I
discussed with Mr. Slagle if any excess emissions had occurred at this facility since the last
inspection on August 28, 2017. Mr. Slagle stated that no excess emissions had occurred at this
facility.
There are no gasoline storage tanks, engines/generators/fire pumps,boilers or any other sources at
this facility. Therefore, this facility is not subject to the requirements of NSPS,NESHAP/MACT,
RACT or 112(r).
5. Exemption Qualification:
This facility submitted a request to rescind Air Permit No. 08669R03 on August 15, 2016. This
office sent a letter dated December 9,2016 rescinding the current air permit since the actual facility-
wide emissions of particulate matter(PM10), sulfur dioxide,nitrogen oxides,volatile organic
compounds, carbon monoxide, hazardous air pollutants (HAP) and toxic air pollutants (TAP)has
been less than five tons per year and the total aggregate emissions of these pollutants are less than
ten tons per year. This facility has not changed or modified the equipment to increase emissions
above the exemption thresholds since the rescission request. Therefore, this facility still qualifies for
exemption under 15A NCAC 2Q .0102(d).
6. Compliance Determination:
Based on my observations, this facility appeared to be in compliance with the air quality rules
(2D .0521-visible emissions; 2D .0 5 15-particulates from miscellaneous industrial process; 2D
.0535-excess emissions; 2D .0540-fugitive dust emissions at the time of the visit. The
compliance assurance visit checklist is attached on page 4.
RJP:lhe
c: MRO File
https://nceonnect.sharepoint.com/sites/deq/daq_niro/Counties/ALEXANDER/00086/TNSPECT 20181108_CAV.docx

Huntington House,Inc.
November 8,2018
Page 4 of 4
;Compliance Assurance Visit Checklist rev.ii/o3/16-
=Facility Name: Huntington House ;
!Physical Site Address: 661 Rink Dam Road
!City: Taylorsville !Zip Code: 28621 !County: Alexander!
;Facility Contact: Johnny Slagle !Title: CFO ! i
.
?Phone No.: 828-495-4400 ext.324 !
;Mailing Address: PO Box 6231 Hickory,NC 28603 ! t
;Facility Contact Email Address: [e-mail] !
......................................................................
!
ds the facility contact the person that you met? If not,fill outthe following: Yes !
'Contact Name: !Title: I ! ! I
.................
Phone No.
'Mailing Address:
(Email Address:
S !
;Safety requirements:safety shoes(yes)-safety glasses(yes) hearing protection(yes) hardhat(no)
ether(please describe) Safet Vest;
..._. ... y
Normal operating schedule(hr/d d/wk wk/yr): 8 hours per day. 5 days a week. 50weeks a year.
.....__
'Opacity(%j_indicate any non zero opacities observed 0• l
_.
}Odors indicate if any objectionable odors were detected beyond the property boundary: None
Fhivedust indicate whether fugitive dust was observed leaving property boundary None
_ _ _ _
...... ............. ..
jSince last inspection,have there been any changes in equipment or operation? No
Control devices list Cyclone one 8 feet in diameter)
b) Ft. CY2017
Throughput and/orfuel usage with units:
__.( )(list): Y (... meter ! ! ( [ _
Properly operated and maintained? Yes d'a ; [ ! !
.... . . ...... ..
..
or apermrt exempt facility found to be improperly operating or maintaining plant equipment_1)provide compliance
assistance as a first option 2)initiate enforcement action in egregious/repeat cases 3)re evaluate facility's emissions using a
pore'representative control efficiency/emission factor 4)If re evaluated actual emissions result in a classification/registration
_ r_._.._ ._.... _ _._
[change follow enforcement guidelines for.... peration without a permit/registration and 5)increase compliance visit frequency.
........
. i
!Notes or calculation space. ! 1
. ....
!Emission source of VOC's and HAP's: Dry filter spray booths.
TSP=1.31/PM10-0.58/VOC-1.25/HAP=0.40/all units are tons per year. CY2011.
I ( 6 t
f t i
j
! ! f I
E €
... ........... ............ ......._........ ......... ......... ..._ ......... f .... ... i ........ ..... ........
Permit Exemption
•Actual emissions from the previous year(s)(and projected actual)of PM10 S02 NOx,VOCs CO HAPs,and TAPS
are each<5tpy whose actual total aggregate of these emissions are<10tpy -
__..
•Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS)
•Cannot be subject to Rule 2Q 0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures)
..
IRe¢istraUon _ _ . _ €. .. ...W _..._.._._,_. _._..__....
•Actual aggregate emissions>=5 tpy and<25tpy:PM10,CO,NOx,S02 VOCs,HAPs,and TAPs.
•Cannot meet permit exemption under 2Q 0102(d)
...... ._...... ..I- ......... .. .. .....__. .. .. ..... ........s ....... ..._.. ..
f•Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q 0500(Title V Procedures) ;
i _
•Cannot be subject to 40 CFR Part 63(MAC!) {Can be subject to 40 CFR Part 63(GACT)l
......... ....-
Cannot emit volatile organic compounds or nitrogen oxides if the facility is located in a nonattainment area
Cannot be subject to 40 CFR Part 60(NSPS)except for sources which are exempt under2Q 0102(g)or(h)
... .. .. ......
f
Woodworking. .._.. ... .%each must total 100
py)- € [ Planing 0?
Throu h ut boardit/ or. Sawing/chipping; 20
Wood waste(t
r 503218 CY2017 ! Rough sawing 30!
_. g_P .w,( Y) _ _ ..
Wet/dry wood?' Fine sawing; 501
Ba r
g.. . _. ... .
filte or cyclone?.
clone?.Cyclone(8 feet) Milling(&hog); 0!
Molding! 0!
!_.. Sanding;_. 0 !