AQ_F_0400039_20181004_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Perdue AgriBusiness-Ansonville
NC Facility ID 0400039
hnspection Report County/FIPS:Anson/007
Date: 10/12/2018
Facility Data Permit Data
Perdue AgriBusiness-Ansonville Permit 07495/R09
2755 Old Hwy 52 West Issued 7/26/2017
Ansonville,NC 28007 Expires 6/30/2025
Lat: 35d l l.1320m Long: 80d 7.2160m Classification Small
SIC: 2048/Prepared Feeds Nee Permit Status Active
NAICS: 311119/Other Animal Food Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Joe Potts Wayne Black Joey Baggett MACT Part 63: Subpart 7D
Plant Manager Director-Perdue Regional Environmental
[phone] AgriBusiness Envir. Manager
[phone] [phone]
Compliance Data
Comments: �gl
( Inspection Date 10/04/2018
Inspector's Name Mike Thomas
Inspector's Signature: Operating Status Operating
Compliance Code Compliance-inspection
JJ �/ Action Code FCE
Date of Signature: On-Site Inspection Result Compliance
- / 2/Qa
Total Actual emissions in TONSIYEAR:
TSP S02 NOX VOC CO PM10 * HAP
2016 1.76 -- -- 0.4400 ---
2011 1.81 --- --- --- -- 0.4400 ---
*Highest HAP Emitted(inpounds)
Five Year Violation History:None
Date Letter Tyne Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
1) Location/Directions
Perdue AgriBusiness-Ansonville is located at 2755 Old US Hwy 52 North(SR 1627),north of Ansonville,
NC. From FRO take Green St.to Gillespie St. and merge onto 195 BUS S. Continue on 195 S.Take the
exit for HWY 74 W. in Maxton. Continue on HWY 74 W to Wadesboro. In Wadesboro,take HWY52 N

for I 1 miles to Cedar Hill crossroads and turn left onto Old HWY52.The facility is approximately 2 miles
on the left. Office is on the right side of building.
2) Safety Considerations
Standard DAQ safety equipment required.While driving into facility,watch for trucks entering and exiting;
during inspection,be alert for trucks/railcars in receiving and load out areas.There is no need to travel to
the top of the silos at this facility,as emission points are clearly visible from the ground.
3) Facility and Process Description
The facility blends mineral supplements with various feed stocks including rendered animal
proteins,feather meal, and other ingredients.It was determined during the 2016 DAQ inspection
of this facility that the mineral additives used do not contain any of the compounds that would
trigger NESHAP Subpart 7D"Area Source Standards for Prepared Feeds Manufacturing".As a
result,the facility is not subject to NESHAP 7D. However,the facility has asked to keep the 7D
stipulation in their Air Permit to remain consistent with other Perdue AgriBusiness facilities.
There is still a hammermill on-site,however, it is non-operational,and all associated ductwork
and control devices have been removed.
4) Permitted Sources
Railcar,choke-fed receiving pit within a two
7No sided,roofed enclosure N/A N/A
Not operating
Truck receiving pit within two sided, Fabric filter
No.B roofed enclosure
CD-4 (620 square feet of filter area)
Operating with 5%V.E.
Three storage silos,two with a capacity of
No.I 11,300 cubic yards and one with a capacity CD-3 Fabric filter
of 9,600 cubic yards (620 square feet of filter area)
Pneumatic truck receiver Fabric filter
No.C Not operating CD-5 (245 square feet of filter area)
No.H Truck loadout operation within a three-
(NESHAP) sided,roofed enclosure N/A N/A
Not operating
No.J Mineral Additive Mixing and Handling
System N/A N/A
(NE o
Operating with 0%V.E. �'

Insignificant/Exempt Activities
I-Sl 2Q.0102(c)(2)(E)(i) No Yes
Truck loadout spout on silo 1
I-S2 2Q.0102(c)(2)(E)(i) No Yes
Truck loadout spout on silo 2
I-S3 2Q.0102(c)(2)(E)(i) No Yes
Truck loadout spout on silo 3
5) Inspection Conference
On 4 October 2018 I,Mike Thomas,of FRO DAQ,met with Evonne Green,Environmental and Safety Manager
and the Facility Contact Joe Potts.We discussed the following:
a) Verified the FACFINDER. No changes were needed.
b) Discussed the current production and what factors influence production. Ms. Green stated that the facility is
still only operating Monday through Thursday.
c) I reviewed the maintenance and inspection logbooks for the baghouses. The facility continues to do weekly
inspections of the baghouses and associated ductwork. Entries in the logbook listed what was done and the
person responsible for completing the work.
d) I also reviewed the logbook for cleaning and housekeeping. Ms.Green stated that they conduct housekeeping
inspections and cleaning every week. If conditions merit they will clean some areas more frequently.
e) I observed the logbook where inspections and maintenance of the loadout shoot is kept. The entries were
complete and up to date. The last entry for loadout inspection was 25 September 2018.
I) Production:
Year Tons offeed/week
2017 —1000
2016 —1,200
2015 —1,100
2014 —2,225
2013 —3,000
6) Inspection Summary
Ms.Green led me on an inspection tour of the facility which was operating at the time of inspection.I observed
the rail and truck receiving areas and the associated bagfilter CD4. The truck pit receiving operation was
operating. I observed 5%V.E. as the truck was unloading. The receiving areas looked well-maintained.The
bagfilter appeared to be well maintained and without issues.Ms. Green led me to the truck loadout point,which
appeared to be clean and well-maintained.The loadout chute appeared to be in good condition.
Ms.Green then took me to the ingredient mixing area.I observed little dust accumulation,and the required
housekeeping appeared to be conducted regularly.Ms.Green explained how housekeeping occurs,and showed
me the low-pressure air lines used during cleaning.
7) Permit Stipulations
a) A.2 2Q .0304 PERMIT RENEWAL AND EMISSION INVENTORYREQUIREMENT—Entire facility
subject. Submit permit renewal application and EI at least 90 days prior to permit expiration.
Appeared to be in compliance—The deadline for the facility to submit their EI and permit renewal will be
March 2025 for the 2024 calendar year.

b) A.3 213.0515—PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES.—Particulate
control emissions from emission sources shall not exceed allowable emission rates.
Appeared to be in compliance—Compliance was determined during the most recent permit review based
on operating the source as described in the permit conditions. No changes have been made to operations
since that determination.
c) AA 21).0521—VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible emissions from each
emission source shall not be more than 20%opacity.
Appeared to be in compliance—The facility was operating the truck pit receiving operation during my
inspection. I observed 5%V.E.from this operation.
d) A.5 21).0535 NOTIFICATION REQUIREMENT- The facility is required to notify DAQ if excess
emissions occur for more than a 4-hour period caused by a breakdown or other abnormal condition.
Appears to be in compliance — According to Ms. Green, the facility has had no exceedances,
breakdowns,or abnormal conditions requiring notification.
e) A.6 2D.0540—FUGITIVE D UST CONTROL REQUIREMENT—The Permittee shall not allow fugitive
dust emissions to cause or contribute to complaints or excess visible emissions beyond the facility's
boundary.
Appears to be in compliance—I did not observe any fugitive dust when driving into the facility,nor during
the inspection.Ms.Green stated that she has not received any dust complaints.
f) A.7 2D.0611—FABRIC FILTER REQUIREMENTS-Requires periodic I&M including,at a minimum,
an annual internal inspection and recordkeeping."
Appears to be in compliance—This facility performs and records weekly inspections and an annual internal
inspection on each bagfilter.All records are well-kept and in good order,and the bagfilters appeared to be in
good working condition.Maintenance staff takes before and after pictures of the bagfilters during the annual
inspection,as well as the pressure gauges,and attaches them to the maintenance documents within the logbook.
The last annual inspections were completed on 14 March 2018.
g) A.8 21) .1111 - "MAXIMUMAVAILABLE CONTROL TECHNOLOGY"—Area Source Standards for
Prepared Feeds Manufacturing(GACT 7D)-Compliance date for this GACT was 1/5/2012. Requirements
are for:minimizing dust including monthly housekeeping,storing materials containing Cr and Mn in closed
containers,closing mixer when in operation,reducing feed drop distance in loadout,and keeping doors
closed;recordkeeping;NOCS due by 4 May 2012;and Annual Compliance Certification prepared by March
1"each year for the previous year.
Appears to be in compliance—Venture Milling submitted their initial notification and Notice of Compliance
Status before the due dates.Housekeeping at the facility is more stringent than what is required by NESHAP
Subpart 7D(facility not subject to NESHAP 71)).Sweeping and vacuuming occurs daily with more intensive
cleaning being conducted on a weekly basis. In addition,cleaning can occur more frequently than daily if the
need arises. All additives are stored in closed containers until they are added to the covered mixer.The truck
loadout point bad a chute installed to reduce the distance to the receiving truck. The chute on the loadout
appeared to be in good shape.The facility keeps a log of the maintenance and inspections of the loadout chute.
Records showed the last inspection of the sock took place on 20 April 2018. The Annual Compliance
Certification was prepared on 14 January 2018,and indicated no deviations. As indicated in the Inspection
Conference above the facility does not use any additives that would trigger the 7D requirements.The facility
continues to adhere to the requirements of 7D to remain consistent with other Perdue operations.
h) A.9 2D.1806—CONTROL AND PROHIBITION OF ODOROUS EMISSIONS-There shall be no
odorous emissions from facility that causes or contributes to objectionable odors beyond the facility's
boundary.
Appears to be in compliance—No objectionable odors were noted while approaching the facility,nor while
on-site during the inspection. Ms.Green stated that she has not received any complaints regarding odor.

8) 112R Status
This facility does not store chemical compounds that require a written risk management plan under the Clean Air
Act,Section 112R.
9) Non-compliance history since 2010
The facility has had no negative compliance issues since 2010.
10) Comments and Compliance Statement
Venture Milling-Ansonville appeared to be in compliance with the conditions stipulated in the facility's current air
permit on 4 October 2018.
Pink Sheet: No comments.
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