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HomeMy WebLinkAboutAQ_F_0400032_20190731_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Duke Energy Progress,LLC-Blewett NC Facility ID '0400032 Inspection Report County/FIPS:Anson/007 Date: 08/15/2019 Facility Data Permit Data Duke Energy Progress,LLC -Blewett Permit 06093 /R08 2598 Power Plant Road Issued 1/4/2017 Lilesville,NC 28091 Expires 12/31/2024 Lat: 34d 58.9112m Long: 79d 52.b220m Class/Status Synthetic Minor SIC: 4911 /Electric Services Permit Status Active NAILS: 221112/Fossil Fuel Electric Power Generation Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP ACT art 3: Subpart ZZZZ Kim Kashmer Thomas Hanes William Horton Environmental General Manager II Environmental Specialist Professional (910)205-2101 (980)373-3226 (910)205-2111 Compliance Data Comments: Inspection Date 07/31/2019 Inspector's Name Evangelyn Lowery-Jacobs Inspector's Signature: .- Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S 2 NOX V C CO10 * AP 2015 --- 9.90 25.30 --- --- --- 110.71 2011 --- 4.00 9.40 --- --- --- 12.50 Highest HAP Emitted(in pounds) Five Year Violation istory:None Date Letter Type Rule Violated Violation Resolution ate Performed Stack Tests since last FCE:None Date 'Test Results Test Method(s) Source(s)Tested Duke Energy Progress,LLC—Blewett Compliance Inspection Report Page 2 of 6 1. DIRECTIONS TO SITE: In Laurinburg,take 74 West through Rockingham, and into Anson County. After crossing the Pee Dee River,turn right onto the first road,Power Plant Road. The plant is approximately 3 miles away, at the end of Power Plant Road. Press the button at the gate callbox in order to gain entry. The admin building is the first building on the left. IMPORTANT: Call the facility contact a couple of days before you plan on inspecting. The facility can be remotely operated,so it is typically unmanned and inspections should be pre-planned. 11. SAFETY: Standard FRO safety gear. Double hearing protection is required when the combustion turbines are operating; ear muffs can be provided by the facility. 111. FACILITY DESCRIPTION: Duke Energy Progress—Blewett is an electricity generation plant which operates six 4 MW hydroelectric units, and four 18 MW,No. 2 fuel oil fired Combustion Turbines(CT). The CTs are only operated as fast-start(6 minutes)peaking,units or during maintenance or repair of the hydroelectric units, or to cover gaps in service if other units in the region drop offline for any reason. This situation normally only occurs during the colder months. The turbines do not utilize water injection, nor is the air entering the combustion chamber pre-cooled, so turbine efficiency is greatly influenced by ambient air temperatures. IV. PERMITTED EMISSION SOURCES: ........... 77, , '1 MUMN 7," 7175_1 A, No. 2 fuel oil-fired combustion turbine z ES ICI (277 million Btu per hour maximum heat input) Not operating No. 2 fuel oil-fired combustion turbine ES IC2 (277 million Btu per hour maximum heat input) Not operating N/A N/A No. 2 fuel oil-fired combustion turbine ES IC3 (277 million Btu per hour maximum heat input) Not operating No. 2 fuel oil-fired combustion turbine ES IC4 (277 million Btu per hour maximum heat input) 5 Not operating Duke Energy Progress,LLC—Blewett Compliance Inspection Report Page 3 of Insignificant/Exempt Activities - .. .,- ...,A ,a\......,..,..tk i .. , 1, .,,. .., .'✓r; , .. .+: x -.... .,,.., n s „ , ,.,. ...., v,v>.,<. .,,.,..s- r.� .. ... ,,<>.., -.,-. ..:a �• -r.-x. ._ z.,,. _ new ar- } --....„a. S E.. .... .,t z .,._.`�c x.... .,....... .....«,<i u.>.,.:-. ,..,J.>>...,.av „,�:. •<-. .,,x. s § .vww.,+,wwmxw.w.amuw^+xv,xw+r,- Hswewwnw.,w.,rv,,,wxuwmaawumw>wtw,a�v+aw+mnww.n �rwsww,.wrv.«rm•.,,,a«ewm�vm,w,.�w«vwaw..w+.wt>+�„rrnvvnw„wnwnw.,,a-wwnv;�`".mrwazaw..v..,+w.v�w�mww<,v-nwnwnrrrrww.+mur„wsw-�., ,w,w.,uww,w�+'+, auw.,,vw�.,vvn-:.zhwN,v�u' 't IOILTANK 1 No.2 fuel oil storage tank 2Q ,0102(g)(14)(B) Yes Yes (850,000 gallon capacity) ILUBETANKI z Lube Oil Storage Tank#1 2Q .0102(g)(14)(B) I Yes Yes (550 gallon capacity) ILUBETANK2 t Lube Oil Storage Tank#2 2Q .0102(g)(14)(B) Yes Yes (1800 gallon capacity) ILUBETANK3 Lube Oil Storage Tank#3 2Q .0102(g)(14)(B) Yes Yes (1800 gallon capacity) w x..._..m. ILUBETANK4 Lube Oil Storage Tank#4 2Q .0102(9)(14)(B) Yes Yes (1800 gallon capacity) ILUBETANK.S Lube Oil Storage Tank 45 2Q .0102(g)(14)(B) I Yes Yes (1800 gallon capacity) .a,...N.....�.W.�..���, � IEmGenMWT f 3 5kW Propane-fired Emergency Generator 2Q .0102(h)(5) Yes Yes (NES AP Subpart ZZZZ) V. INSPECTION SUMMARY- On 31 July 2019,Mike Thomas and I,Evangelyn Lowery-Jacobs of FRO DAQ, conducted a compliance inspection of Duke Energy Progress—Blewett in Lilesville, Anson County. e met with Kim K.ashmer,Lead EHS Professional, and.Joe Rivers, Combustion Turbine Operator for an announced inspection of the facility. Ms. Kashmir verified the Faff finder is up to date and accurate. Mr. Rivers provided the required records,which were very well organized. We reviewed the facility's records for fuel oil analysis, inspections and maintenance, and NOx emissions. All appeared to be complete and up to date. We asked how often the facility conducts right of way maintenance at the hydro plant. Mr. Rivers stated that the facility collects logs and other vegetative debris from the inlet screens at the hydro plant, and burns the material once or twice per year. It usually takes one full day to burn the material,but sometimes if the wood is not dry enough it can take two. Ms.Kashmer and Mr. Rivers led us on a tour of the facility, which was not operating during the inspection. Mr.Rivers described the facility operations and pointed out the emergency generator that controls the microwave tower in the event of a power outage. No issues were observed with the generator. We also observed the area designated for right of way maintenance by the operators of the hydro plant. The material collected appeared to be mostly large logs and tree limbs. It did not appear to contain any non-vegetative material. Duke Energy Progress,LLC—Blewett Compliance Inspection Report Page 4 of 6 Throughputs: ^r`YK Tmit�Y 'Xa i; ^.7, '77 2019 } 1/1/19—6/30/19 31,015 r 2018 88,139 s 2017 %387 z k 2016 68,410 2015 140,200 f 2014 202,023 i 2013 24,508 APPLICABLEAIR QUALITYU A NS: A. 15A NCAC 2 . 2 2—PERMIT RENEWAL AND EMISSION INVENTORY REQIREMENT —The Permlttee shall submit an application for permit renewal, including an emission inventory for CY 2015, no later than 90-days prior to permit expiration. APPEARED IN C .L NC"E. The facility submitted the most recent permit renewal application and emissions inventory on time. The permit will expire on 31 December 2024. The renewal application will be due no later than 02 October 2024, and must include an emission inventory for CY 2023. B. 15A NCAC 2D .0516—SULFUR DIOXIDE EMISSIONS FROM COMBUSTIONC S— S02 emissions from the CTs shall not exceed 2.3 lb/mmBtu. APPEARED.IN CO PL NC'E: The facility is permitted to combust No. 2 fuel oil up to 0.5 wt.% su fur, which has an AP-42 emission factor of 0.51 lb S02/mmBtu. The facility only accepts ultra-low sulfur diesel(ULSD), as verified byfuel certifications. The facility also takes fuel.samples annually, and the last sample indicated a sulfur content of 0.0074 wt. %. Mr. livers thinks that the 0.0074 wt. %is due to the addition of new ULSD into an existing tank, which previously contained a higher percentage sulfur fuel oil. C. 15A NCAC 2D .0521 --VISIBLE EMISSIONSCONTROL IJ —visible emissions from each emission source manufactured after 1 July 1971, shall not exceed 20% opacity when averaged over a six-minute period. APPEARED IN NC'E. The facility was not operating at the time of this inspection. During the inspection, I did not see any indication of issues with visible emissions. Mr. Rivers stated that he has never seen visible emissions while the turbines operate. Duke Energy Progress,LLC—Blewett Compliance Inspection Report Page 5 of 6 D. 15A NCAC 2D .0535—NOTIFICATION REQUIREMENT—Notify DAQ in the event of excess emissions lasting longer than 4 hours. APPEARED IN COMPLIANCE: There are no indications of excess emissions which would require a notification by the facility. Ms. Kashmer and Mr. Rivers are well aware of the requirement, and there have not been any complaints from local residents received by the facility or by DAQ. E. 15A NCAC 2D .0540—FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. APPEARED IN COMPLIANCE: Ms. Kashmer stated that there have been no dust complaints received by the facility, and there have been no dust complaints received by DAQ. All roads are paved surrounding the facility. We did not observe any fugitive dust beyond the property boundary during the inspection. F. 15A NCAC 2D .2400—CLEAN AIR INTERSTATE RULES (CAIR)— No requirements under these rules as they have been replaced by the Cross State Air Pollution Rules (CSAPR). G. CROSS STATE AIR POLLUTION RULES (CSAPR)PERMIT REQUIREMENTS—The Permittee shall comply with all applicable requirements of 40 CFR 97 Subparts SA, SB, and SC. OBIS ID: 2707 a. 40 CFR 97 Subpart SA—TRANSPORT RULE NOx ANNUAL TRADING PROGRAM APPEARED IN COMPLIANCE: The facility participates in the NOx Trading program: 10 allowances were used in 2018, and the facility has 9 allowances available for trading. This information was provided after the inspection via an email from Ms. Kim Kashmer. b. 40 CFR 97 Subpart SB—TRANSPORT RULE NOx OZONE SEASON TRADING PROGRAM APPEARED IN COMPLIANCE: North Carolina is not subject to the Ozone Season Trading Program, therefore the facility does not have any compliance obligations under this part of the rule. c. 40 CFR 97 Subpart SC—TRANSPORT RULE SOZ GROUP 1 TRADING PROGRAM APPEARED IN COMPLIANCE: The facility participates in the S02 Group 1 Trading program: 4 allowances were used in 2018, and the facility has 1 allowance available for trading. This information was provided after the inspection via an email from Ms. Kim Kashmer. Duke Energy Progress,LLC—Blewett Compliance Inspection Report Page 6 of 6 H. 15A NCAC 2Q .0315—SYNTHETIC MINOR FACILITIES—Operate within the following limits to maintain SO2 and NOx emissions less than 100 tons annually. Records of fuel use and NOx emissions calculations. Annual reporting. APPEARED IN COMPLL4NCE: Records indicate 88,139 gallons of fuel oil have been combusted in the last 12 months, as of 30 June 2018. The facility maintains fuel certifications on-site, and only accepts ULSD. Fuel sampling indicates that the fuel oil currently on-site has a sulfur content of 0.0074 wt.%. NOx emissions for the last 12-month period were 10.38 tons, as of the date of the inspection. The facility utilizes the EPA's ECMPS Client Tool to calculate emissions. 1. 15A NCAC 2Q .0317—LIMITATION TO AVOID PSD—Limit SO2 and NOx emissions to 250 tons per consecutive 12-month period. APPEARED IN C0MPLL4NCE*-, The facility complies with this stipulation by operating within its Synthetic Minor limitations. J. 15A IA C 2Q .0102—FEDERAL AND STATE RULES APPLICABLE TO EXEMPTED SOURCES— a. NESHA-P Subpart ZZZZ (Stationary Reciprocating Internal Combustion Engines) —Emergency engine lEmGenMWT is subject. Requirements include installation of a non-resettable hour meter, oil and filter change and hose and belt checks at 500 hours/annually, check spark plugs 1,000 hours/annually. I 00-hour annual limit on operation for maintenance, 50-hour annual limit for non-emergency use. A R-ED IN COMPLL4NCE: Periodic I&M is conducted as required, with the last annual maintenance being completed on 22 July 2019 with a non-resettable hour meter reading of887 hours. The facility provided a log for the emergency engine containing 51 events requiring 75 hours of usage between 1011118 and 7131119. -The engine was verified to have a manufacture date of 13 November 2003. The facility has begun construction o a new microwave tower, and preparations are being made to move the )f engine closer to the turbines. VII. NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history. VIII. RISK MANAGEMENT(11r): This facility does not store any 112(r) subject materials above threshold limits and is not required to maintain a written Risk Management Plan(RMP). IX. CONCLUSION AND RECOMMENDATIONS: Duke Energy Progress,LLC—Blewett appeared to be operating IN COMPLL4]VCE with the applicable air quality rules and regulations on 31 July 2019. X. PINK SHEET ADDITIONS: None. /elj