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HomeMy WebLinkAboutAQ_F_2000115_20190801_CMPL_InspRpt (4) ZooOI15 4Ib NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Moog, Inc. NC Facility ID 2000115 Inspection Report County/FIPS: Cherokee/039 Date: 08/05/2019 Facility Data Permit Data Moog, Inc. Permit 07680/R06 1995 Hwy 141 Issued 6/4/2014 Murphy,NC 28906 Expires 5/31/2022 Lat: 35d 5.6640m Long: 83d 56.7840m Class/Status Small SIC: 3621 /Motors And Generators Permit Status Active NAICS: 335312/Motor and Generator Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Danielle Loyd R Keaton Danielle Loyd MACT Part 63: Subpart 6H, Subpart 6W, Subpart 6X,Subpart N Environmental Health& General Manager Environmental Health& Safety Engineer (540) 808-8876 Safety Engineer (828)837-5115 (828) 837-5115 Compliance Data Comments: Inspection Date 08/01/2019 1 Inspector's Name Steven Ensley Inspector's Signature: Operating Status Operating /+(v'��/••� Compliance Code Compliance-inspection Action Code FCE Date of Signature: / G l �� On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC CO PMIO *HAP 2012 0.0300 --- 0.8800 0.0200 34.81 2008 0.0500 --- --- 0.0090 --- 0.0500 8.90 * Hi est HAP Emitted(n pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Directions: The plant is located on State Highway 141 in Peachtree. From US 74, at Marble, turn left on 141 and travel approximately seven miles to Peachtree. The plant is on the right on 141. Description: This facility manufactures avionics and other small motors and gauges. On July 18, 2018, I met with facility contact Danielle Loyd to inspect the facility. Ms. Loyd replaced former contact Michael McLean. Ms. Loyd explained that there had been no changes or modifications to the facility since the last inspection that would increase emissions. - Permitted Items _ -- .. — --- — —— —y-- System Emission Emission Source Control Control S stem Source ID Description S stem ID Description --- -- - .. - .-_ ----- - -N/A ---- N/A 001 and 016 two water curtain- Paint spray a ray booths used in a metal (GACT) parts coating operation 007 one N/nickel plating line A 7WA (GACT) Ol 1 one chromium anodizing operation(tank surface area of N/A N/A (MACT) 13.5 square feet) 012 one sodium dichromate passivating operation (GACT) — — — --- N/A N/A 1. two water curtain-type paint spray booths (ID No. 001 and 016) used in a metal parts coating operation; VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the nickel plating line (ID No. 007) and the spray booth (ID No. 016), manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period... Neither spray booth was not in operation during the inspection. The paint area was neat and orderly. Closed container available for disposal of used rags. 2. one nickel plating line (ID No. 007); VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the nickel plating line (ID No. 007) and the spray booth(ID No. 016), manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period The nickel-plating line was not in operation during the inspection. This line operates infrequently as job demand requires. 3. one chromium anodizing operation(ID No. 011); a. MACT Emissions Limitations - During tank operation the surface tension of the electroplating bath for the affected source shall not exceed: Pollutant Emission Limit(s) Affected Source(s) (dynes/cm) chromium anodizing operation 40 (ID No 011) Logbook records indicate surface tension measurements of around 34 with 35 being the highest observed. b. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the spray booth (ID No. 001) and the chromium anodizing operation(ID No. 011), manufactured as of July 1, 1971, shall not be more than 40 percent opacity when averaged over a six-minute period... This process was not in operation during my inspection. Since the last inspection, this process has been moved to the basement and the old baths replaced with all new ones. The vent stack remains the same. 4. One sodium dichromate passivating operation (ID No. 12): Passivation removes the surface contamination created when stainless steel is machined and fabricated. These contaminants can result in premature corrosion that could ultimately damage the component. In addition to surface cleaning, passivation forms a thin, transparent oxide coating that fights selective oxidation. This process was not in operation during my inspection. Fugitive Dust Control Requirement No fugitive dust emissions were observed beyond the property boundary. Work Practices Requirements 1. VOC-containing material was properly stored and no spills or waste rags were observed. No parts washing was observed. All work practices requirements appeared to be met. 2. The work practice standards for the stalagmometer recommended by the manufacturer were being followed. MACT 1. The operation and maintenance plan for the anodizing operation required to comply with MACT monitoring and work practices was observed. This plan is maintained electronically on site. 2. The surface tension of the electroplating bath was checked at least every 4 hours of operation to verify compliance with MACT Emissions Limitations requirement that the tension shall not exceed 40 dynes/cm. In compliance. GACT a. Standard and Manaeement Practices—the facility appeared to be following the standard and management practices. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS-As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. No objectionable odors were observed beyond the facility's boundary. Exempted Activities Source Exemption Source of Source of Title V Regulation TAPS? Pollutants? F2)1Q.0102 I-008 one zinc phosphate coating lineNoYes (2)(E)(i) _. ',I-014 - one bead blast operation(M3333 2Q .0102 BlastnPeen) (vented inside, controlled by O( )( )( ) No No bagfilter) (GACT 6X) c 1 L ix I-015 - one bead blast operation(M3264 2Q .0102 Silverado) (vented inside, controlled by (c)(1)(L)(ix) No No bagfilter) (GACT 6X) 2Q 0102 I-016 - one rust preventer line No No -- (c)(1)(L)(xii)- . ._ I-017 - one air compressor heat evaporator Q.OEO i No Yes ( )( )( )(i) 1. one zinc phosphate coating line (I-008) not in operation. 2. one bead blast operation (M3333 BlastnPeen) (vented inside, controlled by bagfilter) (GACT 6X) I-014. Not in operation during the inspection. 3. one bead blast operation (M3264 Silverado) (vented inside, controlled by bagfilter) (GACT 6X) I-015. Not in operation during the inspection. 4. one rust preventer line I-016. Not observed. 5. one air compressor heat evaporator I017. Not observed. 5 Year Compliance History A review of the 5 year compliance history revealed no compliance issues. Compliance Statement: Moog, Inc. appeared to be in compliance by inspection with permit No. 07680R06.