AQ_F_0200102_20190716_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Craftmaster Furniture,Inc.-Plant 4
NC Facility ID 0200102
Inspection Report County/FIPS:Alexander/003
Date: 07/16/2019
Facility Data Permit.Data
Craftmaster Furniture,Inc.-Plant 4 Permit n/a
3457 NC Highway 90 East Issued n/a
Taylorsville,NC 28681 Expires n/a
Lat: 35d 54.5190m Long: 8 1 d 7.1598m Class/Status Permit Exempt
SIC: 2512/Upholstered Household Furniture Permit Status Inactive
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Kevin Mann Kevin Mann Kevin Mann
Vice President of Vice President of Vice President of
Operations Operations Operations
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 07/16/2019
Inspector's Name Sandra Sherer
Inspector's Signat e: n Operating Status Operating
7�1���9 Compliance Code Compliance-inspection
11/142-1 Action Code FCE
Date of Signature: On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOc CO PM10 *HAP
No emissions inventory on record.
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested

Craftmaster Furniture,Inc. Plant 4
July 16, 2019
Page-2—
Type Action: X Compliance _Partial Compliance _Complaint Other:
Assurance Visit Evaluation/Reinspection Investigation
Data Date submitted for initial review 7/16/2019 _IBEAM WARNING/OB,NOD,NOV,NRE
Tracking: X_IBEAM Document
X IBEAM Inspection, list date inspected _IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection, list date draft is submitted X IBEAM LAT/LONG, Coordinates checked
X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint
X IBEAM Planning,Next Inspection Date 7/1/2021
Directions:
Travel I-77 North and take I-40 West in Statesville.Travel I-40 West and take Exit 148 (US-64/NC-90).
Take a right off exit ramp towards Taylorsville.Travel approx. 13 miles and take right onto Millersville
Rd. Travel approx. 0.5 miles and take right onto NC-90 E. Facility is directly on the left.
Safety Equipment:
This company requires that safety shoes, safety glasses, and hearing protection be worn by the inspector at
the facility.
Safety Issues:
No safety issues were noted during the inspection.
Lat/Lons:
Facility coordinates are not on the"Maps of DAQ Regulated Facilities"website since this is an exempt facility.
The coordinates in IBEAM are correct and are not locked.
Email Contacts:
The emails for the Facility,Authorized, and Technical contacts were verified by Mr. Kevin Mann, Senior VP of
Operations. No changes are needed in IBEAM.
General Information:
The purpose of this site visit was to conduct a compliance assurance visit. The facility was issued a permit
exemption on September 13, 2016. This facility assembles and upholsters furniture and is currently
operating two eight-hour shifts,five days a week. The facility employs 150-160 people. Mr.Kevin Mann,
Senior VP of Operations, accompanied me during this inspection.
Source Observations:
The facility has one bagfilter to control particulate from the two routers and three sawing stations. The
wood dust is emptied into a semi-truck, which is emptied about twice per week. These sources were
observed in operation with no visible emissions and no fugitive dust. This office has not received any

Craftmaster Furniture,Inc. Plant 4
July 16, 2019
Page-3 —
fugitive dust emissions complaints regarding this facility. Mr. Mann stated that no excess emissions had
occurred at this facility.
Exemption Qualifications:
This office received a letter from Craftmaster Furniture, Inc. Plant 4 on September 6, 2016 requesting
determination for their existing operation, which was expanded to include a woodworking operation
supporting an upholstery factory. The woodworking operation is proposed to process up to 3,025,000 bd-
ft/yr.At this rate the potential controlled particulate emissions are 1.50 tons per year for PM10. During the
inspection, Mr. Mann provided board feet purchased in 2018. The facility purchased 1,176,000 board feet
of plywood and 661,000 board feet of lumber in 2018. This puts their estimated yearly production at
1,837,000 bd-ft/yr. Therefore, the facility still qualifies for exemption.
Compliance determination:
Based on my observations, this facility appeared to be in compliance with the air quality rules (2D .0521-
visible emissions;and 2D .0535-excess emissions)at the time of inspection.The compliance assurance visit
checklist is listed on page 4.
SLS:lhe
c: MRO File
https://neconnect.sharepoint.com/sites/DAQ-MRO/Counties/ALEXANDER/00102/INSPECT_20190716_CAV.docx

ility Name: ICraftmaster Furniture Inc.Plant 4
ysical Site Address: 13457 NC Hwy 90 I I
!Ta to sville 1 i Coder 28681 ICount : ':Alexander 1
-ility Contact: i arteraffinastei itle: !Senior VP of Operations i
one No.: u Y 16, 20rc,,r828-485-2615 I I I
iiling Address: Page-4— 13457 NC Hwy 90 lTaylorsville NC 1 28681
•ility Contact Email Address: ( I I C l l
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:he facility contact the person that you met? If not fill out the following: I(same as above)
ntact Name: I I ITitle: I I
one No.:
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filing Address: l 1 1
sail Address: E I I I
et_re requirements:safety o t lass es ears
Y _q y ).ry safety es g (Y ) h� - Ong protection(yes)_ hardhat(no)
other(please describ0:1 I I 1
rmal operating schedule(hr/d,d/wk,wk/ygne shift five days per week,eight hours per day I
acity(%)-indicate any non-zero opacities observed: ;None I —
ors-indicate if any objectionable odors were detected beyond the property bound iMpne
7itive dust indicate whether fugitive dust was observed leaving property boundaryl None I
ce last inspection,have there been any changes in equipment or operatiort?o 000 bd-ft,and 661= —
12018-lumber
roughput and/or fuel usage with units: plywood=1,176,000 bd-ft.
ntrol device(s)(list): lone bagfilter (
P—
erlY operated erated and maintained'Yes
r a permit exempt facility found to be improperly operating or maintaining plantequipment.1.).provide compliance._
— _ .
;istance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a 1
ire representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration'
Inge,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency.
r _ I I _- ___.� - _ -
tes or calculation space:
l 1 1 1 4
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1 I 1 i 1
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rmit Exemption:
ictual emissions from the previous year(s) and projected actual)of PM10 S02,NOx,VOCs,CO,HAPs,and TAPs
re each<5 tp\and whose actual total aggregate of these emissions are<10 tpy
:an be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS)
annot be_subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q 0500(Title V Procedures-----—----
oodworking 1%each must total 100
Wood waste(tpy) _ Planing) _
or Sawing/chipping{ l
Throughput(board ft/ry r) a Rough sawing; 10*
Wet/dry wood? # I Fine sawing)
Ba filter or cyclone? i_ _Millin khqgjll ( 1
- -
Molding)
_Sanding,