AQ_F_0200096_20190717_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY NC DPS-Correction Enterprises Woodworking
Plant
Inspection Report NC Facility ID 0200096
Date: 07/17/2019 County/FIPS:Alexander/003
Facility Data Permit Data
NC DPS-Correction Enterprises Woodworking Plant Permit n/a
633 Old Landfill Road Issued n/a
Taylorsville,NC 28681 Expires n/a
Lat: 35d 53.0350m Long: 81d 10.6700m Class/Status Registered
SIC: 2499/Wood Products,Nec Permit Status Inactive
NAILS: 337125/Household Furniture(except Wood and Metal)Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Tass Jansen Jeffrey O'Briant Scott Smart
Plant Manager Director of Engineering Environmental Manager
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 07/17/2019
Inspector's Name Ryan Mills
Inspector's Signature: �p Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: Z 76kq On-Site Inspection Result Compliance
Total Actual emissions in TON E R:
TSP S02 NOX VOC CO PM10 *HAP
2013 0.0200 --- 0.0500 2.98 0.0300 0.0100 1840.03
2008 0.1000 0.1680 1.15 4.29 0.3100 0.1000 2343.79
*Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

NC DPS—Correction Enterprises Woodworking Plant
July 17,2019
Page 2
Type Action: _Full Compliance _Partial Compliance _Complaint Other: Compliance Assurance
Evaluation Evaluation/Reinspection Investigation Visit
Data Tracking: Date submitted for initial review 7/24/2019 _IBEAM WARNING/OB,NOD,NOV,NRE
X IBEAM Document
X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint
X IBEAM Planning,Next Inspection Date 7/1/2021
Directions to Facility: From Mooresville,take Interstate 77 North to Statesville,take Interstate 40 West
to exit 148,turn right onto Highway 64 West,take Highway 64 West to Taylorsville,take Highway 16
South,turn left onto Macedonia Church Road,turn right onto Old Landfill Road,the facility is on the
right at 633 Old Landfill Road. You will need to park in the main parking lot and go through the security
building.
Safety Equipment: Safety glasses are required. Hearing protection and steel toe shoes are recommended
for an inspection at this facility.
Safety Issues: This is a maximum security correctional facility(prison)for men. The inspector will be in
contact with inmates in the woodworking and wood finishing areas of the plant. Therefore, it is
recommended that only male DAQstaff inspect this facility.Also,the Department of Corrections requires
a photo ID to enter the facility.The ID must be a valid driver's license not a DENR ID Card. No cell
phones, pagers,weapons, knives, metal objects(except clip boards), etc. are allowed in the facility. The
inspector is subject to search prior to entering the facility. The facility contact should be called prior to
the inspection to assure that they will be at the plant.
Facility Lat/Long Coordinates: The"Maps of DAQ Regulated Facilities" is currently not accessible.
However,the last compliance assurance visit conducted in 2017 indicated the coordinates were accurate.
Also,I used the coordinates in IBEAM and entered them into the"Google Maps"application and the
coordinates appeared to be accurate.
Email: The email addresses of each contact were verified.The Authorized and Technical contacts have
changed since the last inspection.The corrections were made in IBEAM.
Inspection•
1. The purpose of this site visit was to conduct a routine air quality inspection. The facility is a
maximum-security prison that employs inmates to manufacture wooden furniture for state agency
use. Mr.Tass Jansen is the furniture plant manager. He should be contacted by email or
telephone to arrange an inspection. Mr.Jansen accompanied me during this inspection.Along
with Mr. Scott Smart, Environmental Manager for NC DPS Central Engineering out of Raleigh.
2. Facility Contact Information:
The contact information in IBEAM was verified.The Authorized and Technical contacts have
changed since the last visit.The corrections were made in IBEAM.

NC DPS—Correction Enterprises Woodworking Plant
July 17,2019
Page 3
3. Compliance history file review:
No problems have been noted in the last five years by DAQ, prior to this inspection. The current
compliance status is discussed in the following sections.
4. Source Observations:
This facility has a baghouse(3,957 square feet of filter area)to control the emissions from the
woodworking operations. The facility also has three dry-filer paint spay booths.I did not observe
any visible emissions or fugitive dust from these sources. The facility is keeping a record of
maintenance on the baghouse(dust system)via receipts from the NC E-Procurement system.
During the 2018-2019 timeframe many upgrades and maintenance activities were logged.
Including, but not limited to a new Magnahelic gauge being installed, a new rotary air lock
installed and socks being replaced on the baghouse. The facility uses an outside vendor,
Associated Metal Works out of Harmony,NC to conduct their annual internal inspection'of the
baghouse system. An inspection form is filled out by the company and kept on file by Mr. Jansen.
5. Registration Qualification:
Based on information in the registration application,previous emissions inventories, and previous
permit reviews,the actual emissions from the woodworking operations and air makeup units are
very small and will add less than one ton to the facility-wide actual aggregate emissions.
In 2015 81,898 bd/ft of lumber was processed and 2,310 gallons of finish product were used.
These were the numbers used in determining the registration status. Using the throughput
numbers from 2018 of 99,099 bd/ft(21% increase from 2015) of lumber.and 2,818 gallons of
finish product(22% increase from 2015)we can assume a VOC emission increase of 22%which
would amount to 7.12 tons.This increase in production and product usage should not bring the
facility over the 25 tons per year cumulative emission threshold to require a permit. Therefore,
this facility appears to be eligible to continue as a registered facility.
6. NESHAP/NSPS Review:
No gasoline storage tanks are located at this facility. There are also no boilers or generators.
7. Compliance determination:
Based on my observations,this facility appeared to be in compliance with the applicable air
quality regulations at the time of this visit. The compliance assurance visit checklist is attached
below.

NC DPS—Correction Enterprises Woodworking Plant
July 17,2019
Page 4
IComal ance Assurance Visit Checklist rev.11/03/16
{Facility Name: INC DPS-Correction Enterprise Woodworking Plant
Physical Site Address: 1633Old Landfill Road 1 ( !
{City: ITaylorsville (Zip Code:{ 28681 !County: (Alexander ( _
IFacilityContact: {TassJansen (Title: {Plant Manager { ! 1 {�
{Phone No.: 1828-632-1364 ! { { { {
MailingAddress: {Same as Physical Address ( { ( {
!Facility Contact Email Address: ![e-mail]
(Is the facility contactthe person thatyou met? If not,fill outthe following:! Yes ! !
Contact Name: { ! (Title: ! ! ! { ! !
Phone No.: { ! { ( ! ! ! {
Mailing Address:
jEmail Address:
Safety requirements safety shoes(yes/no)-safety glasses(yes/no)-hearing protection(yes/no)—hardhat(yes/no)
other(please describe):lSafety Glasses are required,safety shoes and hearing protection recommended
Normal operating schedule(hr/d,d/wk,wk/yr): {Monday through Friday6:30am-3:00pm! j {
__.....____ _ __.____ _.-_-�____ ------ __.._—.- ---_.
Opacity(%)-indicate any non zero opacities observed: 0'0�— ��
Odors-indicate if any objectionable odors were detected beyond the property boundary: 1None f !�
Fugitive dust-indicate whether fugitive dust was observed leaving property boundary: {None i {
Since last inspection,have there been any changes in equipment or operation?A new router is being installed
Throughput and/or fuel usage with units: , 199,099 bd/ft lumber and 2,818 gallons of finish product used in 2018. ! _
Control device(s)(list): _ lBaghouse ! ! !
!Properly operated and maintained?!The baghouse is properly maintained and logbooks are being kept.
----
•Actual aggregate emissions>=5 tpy and<255tpy:PM10,CO,NOx,S02,VOCs,HAPs,and TAPS. _ —
•Cannot meet permit exemption under 2Q.0102(d)
•Can_not_be subject to Rule 2Q 0315(Synthetic Minor Facilities or 2Q 0500 Title V Procedures
•Cannot be subject to 40 CFR Part 63(MACT) {Can be subject to 40 CFR Part 63(GACT)l mm_ —
•Cannot emit volatile organic compounds or nitrogen oxides if the facility is located in a nonattainment area _
•Cannot be subject to 40 CFR Part 60(NSPS)except for sources which are exempt under 2Q.0102(g)or(h)
.__----------..—.--_ ....-- ---..__... ---- _T_ __..---F..._.___ --..._._..--
Notes orcalculation space: _
In 2015 81,898 bd/ft lumber was processed and 2,310 gallons of finish product were used to determine registration
!status.Using the throughput numbers listed above this would be a 21%increase in lumber usage and a 22%increase
lin finish product.The largest pollutant at this facility are the VOC's.In 2015 the 2,310 gallons of paint equatted
Ito 5.84tons of VOC's.We can assume the 22%increase would mean a VOC emission release of approximately 7.12 tons.
RCM:Ihe
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