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HomeMy WebLinkAboutAQ_F_1900039_20190715_CMPL_NOV (4) ROY COOPER N� INSTATF<< � Governor MICHAEL S.REGAN Secretary C MICHAEL ABRACZINSKAS NORI1-i(':AROL.INA Environmental Quality July 15, 2019 CERTIFIED MAIL RETURN RECEIPT REQUESTED Ora Kendall Adams,Managing Member Southern Veneer Specialty Products, LLC—Moncure PO BOX 279 Fitzgerald, GA 31750 SUBJECT: Notice of Violation—Title V Monitoring and Recordkeeping Requirements General Condition 3.B Requirements Southern Veneer Specialty Products, LLC—Moncure Moncure, Chatham County,North Carolina Air Permit No. 03424T28 Facility ID No. 1900039 Fee Class: Title V Dear Mrs. Adams: On June 24, 2019, Matthew Mahler of the North Carolina Division of Air Quality(DAQ) conducted a compliance inspection of the subject facility. During that inspection, Mr. Mahler discovered several violations of the Title V permit monitoring, recordkeeping, and permit availability requirements detailed in your facility's current air permit no. 03424T28. The violations discovered are described below: 1. The facility did not retain and have available a copy of the current air permit. On page 23 of your air permit, General Condition 3.B Permit Availability requires that the facility shall have available at the facility a copy of this permit... 2. A review of the facility's permit recordkeeping revealed that the facility was not recording and maintaining records of the monthly amounts of wood fuel fired in the wood boiler(ES ID. No. ES01-B) from March 2019 through May 2019. Each of these three missing records represents a distinct violation of Air Permit No. 03424T28 Stipulation 2.LAA(b) (pursuant to 15A NCAC 2D .0524 NSPS 40 CFR Part 60 Subpart Dc). This stipulation reads as follows: Recordkeeping[15,4 NCAC 02Q.05080] b. In addition to any other recordkeeping required by 40 CFR 60.48c or recordkeeping requirements of the EPA, the Permittee shall record and maintain records of the amounts of wood filel fired in the source (ID Nos. ES01-B) during each month. All records shall be maintained by the Permittee for a period of two —Lr North Carolina Department rat'&rrvir'onmentai Q-uality Division of Air Quality Raleigh Regional Office ( 3800 Barrett Drive Raleigh.North Carolina 2760() 90.791.4700 T 911d.ri8t.1.261 F Ora Kendall Adams July 15, 2019 Page 2 years following the date of such record. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if these records are not maintained. 3. On April 30, 2019 and May 6, 2019, your facility did not monitor or record the differential pressure drop across the multicyclone (control device ID. No. CD02), which controlled the fluidized bed wood burner(ES ID No. ES01-A) operating on those two days. Each of these two missed monitoring events and two missing records represents a distinct violation of Stipulations 2.1.A.5(c) and(d), respectively(pursuant to 15A NCAC 2D .0614 Compliance Assurance Monitoring). Excerpts of these stipulations read as follows: c. Monitoring Approach [I5A NCAC 02Q.050869] When the emission source is in operation, the differential pressure across the multicyclone will be monitored via a differential pressure gauge. d. Recordkeeping[15A NCAC 02Q.050869] The owner or operator shall maintain records of the following: i. Date and time of all monitoring activities; ii. The results of the differential pressure drop monitoring, noting any excursions along with corrective actions taken; 4. The facility's permit recordkeeping revealed that the facility was not monitoring and recording the monthly hazardous air pollutants (HAPs) emissions from March 2019 through May 2019. Each of these three missed monitoring events and three missing records represents a distinct violation of Stipulation 2.2.A.1(b) (pursuant to 15A NCAC 02Q .0317 for avoidance of 15A NCAC 02D .1111 Limitation To Avoid Being Major For Hazardous Air Pollutants). An excerpt of this stipulation reads as follows: c. Monitoring/Recordkeeping[15A NCAC 02Q.0508(f)] The Permittee shall maintain monthly KAPs emissions records as follows: The Permittee shall calculate the methanol emissions, using the equations below, on a monthly basis, to ensure compliance with condition 2.2 A. 1. a., above. Facility Wide methanol emissions (tons/month) _ [Eq. 1 + Eq. 2 +Eq. 3] Equation 1, 2, and 3 calculate monthly methanol emissions from the dryersiboilers, presses, and vat operations, respectively. This letter represents a Notice of Violation(NOV) for failure to have a copy of your air permit available upon request; for failure to record the monthly amounts of wood fuel fired in the wood boiler for three months; for failure to monitor and record the differential pressure drop across the multicyclone on two days of operation; and for failure to monitor and record the monthly HAPs emissions for three -7,� North Carolina Department of F.rrvironmental Quality i Division of A4 Quality E ri✓ Raleigh Regional 011ke 1 3800 Barrett Drive I Raleigh.North Carolina 27W) onN;�nmenlclmvuumnn�a;dmrna° ! 914.791.4200T1919.881.2261F Ora Kendall Adams July 15, 2019 Page 3 months. The lack of permit retention and the failure to monitor and record operational and emissions data were all requirements of your current permit, which were not met. These violations and any future violation(s) of air quality regulations are subject to the assessment of civil penalties as per North Carolina General Statute 143-215.114A. Please submit a written response to this office by August 2, 2019, as to actions taken or planned to address this issue. Additionally, this office recommends that you or a designated company representative review your air permit to ensure that you understand all of the specific and general permit conditions. Please note the required monitoring, recordkeeping, and reporting requirements, and make the necessary provisions to ensure that these requirements are met within the specified time frames. As an added note, General Condition 3.0 Retention of Records on page 26 of your air permit requires all plant records to be maintained in a form that is suitable and in an area that is readily available for expeditious inspection and review. As an additional reminder, this Notice of Violation is required to be referenced in your facility's annual compliance certification (ACC),in accordance with Section 3, General Condition P of your Title V permit. Your 2019 ACC is due by March 1, 2020. Your cooperation is this matter is appreciated. If you have any questions, please do not hesitate to call Matthew Mahler, Environmental Engineer, or Will Wike, Compliance Supervisor, at (919) 791-4200. Sincerely, r T. iay kSteAJr., P.E.,qCP Raleigh Regional Supervisor Division of Air Quality, NC DEQ cc: RRO Files North Carolina Department of Envir'onmentaI Quality j Division of Air Quality J� Raleigh Regional Office- 1 3800 Barrett Drive Raleigh.North Carelina 27b01) c'dPi;rrr:�h6it�:�<i�i; u:wu.e\ �`�` gtr>.79L41Q0 l i 919.831.2161 F