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HomeMy WebLinkAboutAQ_F_0200059_20190619_CMPL_CAV-Rpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Vintage Editions,Inc. NC Facility ID 0200059 Inspection Report County/FIPS: Alexander/003 Date: 06/19/2019 Facility Data Permit Data Vintage Editions,Inc. Permit n/a 88 Buff Lane Issued n/a Taylorsville,NC 28681 Expires n/a Lat: 35d 53.9333m Long: 8ld 17.6172m Class/Status Permit Exempt SIC: 2429/Special Product Sawmills,Nec Permit Status Inactive NAICS: 321999/All Other Miscellaneous Wood Product Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Cathy Childers Perry Austin,Jr. Cathy Childers Office Manager President Office Manager (828)632-4185 (828)632-4185 (828)632-4185 Compliance Data Comments: Inspection Date 06/19/2019 Inspector's Name Sandra Sherer Inspector's Si tur Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: / y n�/ 5 On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2012 0.7600 --- --- 2.04 --- 0.5800 246.76 2007 0.0690 --- --- 4.86 --- 0.0345 514.90 *Highest HAP Emitted in ounds Five Year Violation History: None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Vintage Editions,Inc. June 19,2019 Page-2— Type Action: X Compliance _Partial Compliance _Complaint Other: Assurance Visit Evaluation/Reinspecfion Investigation Data Date submitted for initial review 6/20/2019 _IBEAM WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint X IBEAM Planning,Next Inspection Date 6/1/2021 Directions: Travel west on I-40 to highway 64. Turn right onto highway 64 and drive until you reach the junction with highway 127. Turn left onto highway 127 and continue until you reach its intersection with Buff Lane. Turn right onto Buff Lane and you will find the facility immediately to your right. Safety Equipment: This company requires that safety glasses and safety shoes be worn by the inspector at the facility. Safety Issues: No safety issues were noted during the inspection. Lat/Lonkr: The coordinates were last checked in July of 2017 and were accurate. However,the site is currently down. The coordinates in IBEAM are accurate. Email Contacts: The emails for the Facility,Authorized, and Technical contacts were verified by Ms. Cathy Childers, Office Manager. No changes are needed in IBEAM. General Information: The purpose of this site visit was to conduct a compliance assurance visit. The facility was issued exemption on November 17,2016.This facility manufactures wooden boxes and cupboards and is currently operating five days per week, eight hours per day. Ms. Cathy Childers, Office Manager, accompanied me during this inspection. Source Observations: The facility has one cyclone to control particulate emissions from the band and rip saws. The wood dust from the sawing operations travels through a 12-inch corrugated pipe which empties into a small dumpster. The facility was not operating the wood working equipment at the time of inspection. I did not see any fugitive dust,and Ms. Childers said that the facility had not had any excess emissions.The facility also has two dip tanks, one dry filter spray booth and one baffle type spray booth, which were not operating at the Vintage Editions,Inc. June-19, 2019 Page-3 — time of inspection. One dip tank was filled with lacquer and was tightly covered. The other dip tank is not being used at this time. Both spray booths had filters in place and appeared to be in good shape. Exemption Qualifications: This office received a letter from Vintage Editions,Inc. on October 21, 2016 requesting recission of Permit No. 06510R07. The facility has one wood dust collection system that according to the permit rescission review could emit 0.60 tons of PM10 in a worst-case scenario. Ms. Childers is keeping purchase records of all the lacquers, stains and paints that are being bought, and is keeping track of the VOC emissions on a yearly basis. The VOC emissions for 2017 and 2018 were 1.68 tpy and 2.56 tpy, respectively. NSPS/NESHAP Review: There are no generators or diesel-fired fire pumps at the facility, therefore the facility is not subject to NESHAP Subpart 4Z. There are no boilers at the facility,therefore the facility is not subject to NESHAP Subpart 6J. There are no gasoline storage tanks at the facility, therefore the facility is not subject to NESHAP Subpart 6C. Compliance determination: Based on my observations, this facility appeared to be in compliance with the air quality rules 2D .0512- particulates from wood products finishing plants, 2D..0521-control of visible emissions, 2D .0535-excess emissions, and 2D .0540-particulates from fugitive dust emissions at the time of inspection. Air quality rule 2D .0958-work practices for sources of VOCs no longer applies since this county is now in attainment with the ozone standard. The compliance assurance visit checklist is listed on page 4. SLS:Ihe c: MRO File https:Hncconnect.sharepoint.com/sites/DAQ-MRO/Counties/ALEXANDER/00059/INSPECT 20190619 CAV.docx r Vintage Editions,Inc. June 19,2019 Page-4— j - comaliance Assurance Visit Checklist T�y__ rev.11/03/16 (Facility Name IVintage Editions Inc. I I I I ) I IPhysical Site Address: 188 Buff Lane I ( ! ! ! ! I ICit : ITa lorsville,NC (Zip Code:I 286811 ICounty: (Alexander ! !Facility Contact: I Cathy Childers ITitle: IOfficeManager 1 1 IPhone No.: 1828-632-4185 i I I 1 I I Mailing Address: 188 Buff Lane Taylorsville,NC 28681 1 I Facility Contact Email Address: IcathychildersCaDvintageeditions.com I i I I I I 1 I I I Its the facility contact the person that you met? If not fill out the following:!(same as above) (Contact Name: I I !Title: I ( ! I IPhone No.: I Mailing Address: !Email Address: ! ! ! I ! ! ! ! ! Safety requirements:safety shoes(yes)-safety glasses(yes)-hearing protection(no)-hardhat(no) other(please describe)-.1 Normal ope rati ng sche d u I e(hr/d,d/wk,wk/ylFive days per week eight hours perday I I ! Opacity M-indicate any non-zero opacities"None --T 1 y Odors-indicate if any objectionable odors were detected beyond the property boun(None I I 1 Fugitive dust-indicate whether fugitive dust was observed leaving property boundai None I ! I Since last inspection,have there been any changes in equipment or operati,No —l-�— Throughputand/orfuel usage with units: 1.68tpy of VOCs in 2017;2.56tpy of VOCs in 2018 ! I 1 (Control device(s)(list) _._____(One cyclone forwoodwaste one dry filter on spray booth,and one baffle filter on spray booth (Properly operated and maintained?,Yes ! ! I ! ( ! ! 1 LFor a permit exempt facility found to be improperly_operating or maintaining plant equipment_1)provide compliance _. assistance as a first option;2)initiate enforcement action in egregious/repeat cases 3)re-evaluate facility's emissions using a more representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration (change,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency Notes or calculation space: I I I Permit Exemption: _- •Actual emissions from the previous year(s)(and projected actual)of PM10,5O2,NOx,VOCs,CO,HAPs,and TAPS are each<5tpy and whose actual total aggregate of these emissions are<10tpy •Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS) •Cannot be subject to Rule 2Q 0315(Synthetic Minor Facilities)or 2Q_0500(Title V Procedures)