HomeMy WebLinkAboutAQ_F_1900039_20190319_PRMT_Permit ROY COOPER
Governor
MICHAEL S.RECAN
SecreRuy �
MICHAEL ABRACZINSKAS rwra+►�'
Drrectar
NORTH CAROLINA
Fnvironinental Quality
March 19,2019
Kendall Adams
Managing Member
Southern Veneer Specialty Products,LLC
PO Box 279
Fitzgerald, GA 31750
SUBJECT: Air Quality Permit No. 03424T28
Facility ID: 1900039
Southern Veneer Specialty Products, LLC- Moncure
Moncure.North Carolina
Chatham County
Fee Class: Title V
PSD Status: Minor
Dear Mr.Adams:
In accordance with your completed Air Quality Permit Application for an ownership/name
change of your TV permit received March 13, 2019, we are forwarding herewith Air Quality Permit
No. 03424T28 to Southern Veneer Specialty Products, LLC - Moncure, 306 Corinth Road, Chatham
County,Moncure,North Carolina authorizing the construction and operation of the emission source(s)
and associated air pollution control device(s) specified herein. Additionally, any emissions activities
determined from your Air Quality Permit Application as being insignificant per 15A North Carolina
Administrative Code 02Q .0503(8) have been listed for informational purposes as an
"ATTACHMENT." Please note the requirements for the annual compliance certification are contained
in General Condition P in Section 3. The current owner is responsible for submitting a compliance
certification for the entire year regardless of who owned the facility during the year.
As the designated responsible official it is your responsibility to review,understand,and abide
by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that
any person who operates any emission source and associated air pollution control device subject to any
tern or condition of the attached permit reviews, understands, and abides by the conditions of the
attached permit that are applicable to that particular emission source.
If any parts,requirements,or limitations contained in this Air Quality Permit are unacceptable
to you,you have the right to request a formal adjudicatory hearing within 30 days following receipt of
this permit,identifying the specific issues to be contested. This hearing request must be in the form of
a written petition, conforming to NCGS (North Carolina General Statutes) 150E-23, and filed with,
both, the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina
27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center,Raleigh,
North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained
upon request from the Office of Administrative Hearings. Please note that this permit will he stayed
�-�E
� North Carolina Department of Environmental Quality Division of Air Qualiq,
217 West Jones Street 11&41 Mail Service Center I Raleigh.North Carolina 27699-1641
ra�rri cAxc+ay,
919.707.8400
Mr.Adams
March 19,2019
Page 2
in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant
to NCGS 15OB-23, this Air Quality Permit shall be final and binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal means pursuant to
NCGS 15013-22. This request must be submitted in writing to the Director and must identify the
specific provisions or issues for which the modification is sought. Please note that this Air Quality
Permit will become final and binding regardless of a request for informal modification unless a request
for a hearing is also made under NCGS 150E-23.
The construction of new air pollution emission source(s) and associated air pollution control
device(s), or modifications to the emission source(s) and air pollution control device(s) described in
this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to
construction unless the Permittee has fulfilled the requirements of NCGS 143-215.1 U8A(b) and
received written approval from the Director of the Division of Air Quality to commence construction.
Failure to receive an Air Quality Permit or written approval prior to commencing construction is a
violation of NCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as
described in NCGS 143-215.114A and 143-215.114B.
Chatham County has triggered increment tracking under PSD for PMlo, SO2 and NO,,.However,
this permit modification does not consume or expand increments for any pollutants.
This Air Quality Permit shall be effective from March 19, 2019 until December 31, 2019, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein. Should you have any questions concerning this matter, please contact Connie
Horne, at(919)707-8722 or Connie.Home o ncdenr.:,ov.
Sincerely yours,
William D. Willets,P.E.,Chief,Permitting Section
Division of Air Quality,NCDEQ
Enclosure
c: Heather Ceron-EPA Region IV
Ray Stewart, Supervisor,Raleigh Regional Office
Central Files
Connie Home(cover letter only)
ATTACHMENT to Permit No. 03424T28
Insignificant Activities per 15A NCAC 02Q .0503(8)
Emission Source ID Emission Source Description
I-1 Bark hogging operations with two saws
I-2 Tree Core chipping and handling
1-3 Green veneer hogging
I-4 and I-5 Logo painting and ink marking
I-6 Plywood surface patching
I-7 Maintenance parts washers
1-8 Veneer diverter exhaust cyclone
1-9 and I-10 two green wood veneer stackers No.1 and No.2
I-11 hammer hog truck dump
I-12 dry waste truck dump
IES-GW S Green wood fuel storage silo
TES-19 Diesel-fired water pump(250 horsepower maximum power output)for
GACT ZZZZ emergency purposes only
1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or
that the owner or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be included in determining
compliance with the permit requirements for toxic air pollutants under 15A NCAC 02D .1100"Control of Toxic
Air Pollutants"or 02Q .0711 "Emission Rates Requiring a Permit".
3. For additional information regarding the applicability of MACT or GACT see the DAQ page titled"Specific Permit
Conditions Regulatory Guide."The link to this site is as follows: htty://deu.nc.gov/about/divisions/air-qualitvlair-
qi alit y-permitslspecific-permit-conditions-regulator^-wide.
Summary of Changes to Permit
The fallowing changes were made to the Southern Veneer Specialty Products,LLC—Moncure,Air Permit
No. 03424T27.
Page(s) Section Description of Change(s)
Cover letter --- Modified to reflect current permit number,issue and effective
dates.
All Headers Amended permit revision number_
Attachments Entire permit, Modified to reflect current permit number,issue and effective
and Pages 1-32 1 where applicable dates,and associated ownership/name change information.
State of North Carolina
Department of Environmental Quality
D7 E Q
WRTH CARC NA ��
u8parvaem of am Division of Air Quality
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
03424T28 03424T27 March 19,2019 December 31, 2019
Until such time as this permit expires or is modified or revoked, the below named Permittee is permitted to construct and operate
the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions,
and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 143,General Statutes of
North Carolina as amended, and Title 15A North Carolina Administrative Codes(15A NCAC),Subchapters 02D and 02Q,and
other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 02Q,the Permittee shall not construct,operate,or modify any emission source(s)or air
pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority
and received an Air Quality Permit,except as provided in this permit.
Permittee: Southern Veneer Specialty Products,
LLC - Moncure
Facility ID: 1900039
Facility Site Location: 306 Corinth Road
City, County, State, Zip: Moncure,Chatham County,North Carolina 27559
Mailing Address: 1000 North Park Drive
City,State,Zip: Roxboro,NC 27573
Application Number: 1900039.19A
Complete Application Date: March 13,2019
Primary SIC Code: 2436
Division of Air Quality, Raleigh Regional Office
Regional Office Address: 3500 Barrett Drive, Suite 101
Raleigh,North Carolina.27609
Permit issued this the 19`t'day of March,2019
A�4 /.
�CtVWilliam D. Willets,P.E.,Chief, Permitting Section
By Authority of the Environmental Management Commission
Table of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION
CONTROL DEVICES)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeeping, and reporting
requirements)
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeeping, and reporting
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENTS
List of Acronyms
Permit No.03424T28
Page 3
SECTION I-PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR
'POLLUTION CONTROL DEVICE(S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices and
appurtenances:
Page Emission Control
Nos. Source ID No. Emission Source Description Device ID Control Device Description
No.
4 ESO 1-A Fluidized bed wood burner with blending CD02 Multicyclone(720 six-inch
chamber and dedicated overfire air fan(80.0 diameter tubes)
million Btulhr heat input capacity)'
4 ES01-B Boiler(29.79 million Btulhr heat input capacity,
NSPS De based on slipstream gas from ID No.ES01-A)
4 ES09 Direct wood-fired veneer dryer M72' NA NA
4 ES 10 Direct wood-fired veneer dryer M721 NA NA
4 ES20 Vat operations NA NA
16 ES-23 Diesel-fired non-emergency generator(190 bhp NA NA
GACT ZZZZ maximum power output)
NSPS IIII
Woodworking and Layup Operations Consisting of:
10 ES03-SMS-1, Two string machines including saws CD-03- Woodwaste transfer cyclone
2 WWTC, (154 inches in diameter)
10 ES03-CS Core saw(green or dry veneer)
10 ES03-SS Strip saw CD06 Bagfilter(7,095 square feet of
10 E503-CC Core composer with saw filter area)
10 ES03-PSS Panel sawing system
10 ES16 Plywood waste hog
10 ES17 Green wood sizing operations including sizing
screens and bins
10 ES22 Tongue and groove saw(plywood finishing)
10 ES14 Rechip blow hog(green wood only) CD18 Cyclone(60 inches in
diameter)
CD-03- Woodwaste transfer cyclone
WWTC, (154 inches in diameter)
CD06 Bagfilter(7,095 square feet of
filter area)
10 ESO4 Wood sander CDO5 Bagfilter(6,200 square feet of
filter area)
CD-03- Woodwaste transfer cyclone
WWTC, (154 inches in diameter)
CD06 Begfilter(7,095 square feet of
filter area)
10 ES 12 Dry wood residual storage silo CD21 Cartridge filter(1,800 square
feet of filter area)
10 ES-13-GMO Glue mixing operations consisting of two resin NA NA
storage tanks and four mixed glue tanks
Permit No.03424T28
Page 4
Page Emission Control
Nos. Source ID No. Emission Source Description Device ID Control Device Description
No.
10 ES-13-CC Curtain coater NA NA
10 ES-13-PO Paper overlay operation NA NA
10 ES-13-PS Plywood spreader NA NA
10 ES-13-25HP 25 panel hot press NA NA
10 ES-13-4011P 40 panel hot press NA NA
14 ES21 Edge sealer spray booth NA NA
I The wood burner(ID No.ES-UI-A)supplies direct heat to the veneer dryers(ID loos.ES09 and ESIO). Most of the
dryer exhaust is ducted and routed as combustion air for the wood burner per 502(b)(10)request dated August 8,2014.
Permit No.03424T28
Page 5
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1 -Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s) and associated air pollution control device(s)and appurtenances listed below are subject
to the following specific terms, conditions, and limitations,including the testing,monitoring,recordkeeping,and
reporting requirements as specified herein:
A. One fluidized bed wood burner with blending chamber and dedicated overf-ire air fan (80.0 million
Btulhr heat input capacity)(ID No.ES01-A)supplying heat to:
One wood boiler(29.79 million Btulhr heat input capacity,based on slipstream gas from fluidized bed
wood burner)(ID No.ES-01-B):
Both controlled by a multicyclone(720 six-inch diameter tubes) (ID No. CD02),with the recombined
gas stream supplying direct heat to:
Two direct wood-fired veneer dryers,M72(ID no.ES09) and M72 (ID no.ES10)
Vat operations(ID No.ES20)
The following table provides a summary of limits and standards for the emission sources described above(with exceptions
noted):
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter E=4.10P 0.67 or E=55.0(P)'-" -40 15A NCAC 02D .0515
where; E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Sulfur dioxide 2.3 pounds per million Stu heat input 15A NCAC 02D ,0516
Affected facilities:
Fluidized bed wood burner(ID Nos.ES01-A)
Visible emissions 20 percent opacity 15A NCAC 02D .0521
Applicable Affected facility: 15A NCAC 02D .0524
Recordkeeping Boiler(ID No.ES01-B) (NSPS,Subpart Dc)
Particulate matter Compliance Assurance Monitoring 15A NCAC 02D. 0614
(40 CFR 64)
HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
See Section 2.2 A.1 02D .1111
Toxic air pollutants State-enforceable only 15A NCAC 02D.1100
See Section 2.2 A.2. -Multiple Emission Sources
Toxic air pollutants State-enforceable only 15A NCAC 02Q ,0711
See Section 2.2 A.3. -Multiple Emission Sources
Odorous emissions State-enforceable only 15A NCAC 02D .1806
See Section 2.2 A.4. -Multiple Emission Sources
Permit No.03424T28
Page b
1. 15A NCAC 02D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES
a. Emissions of particulate matter from these sources shall not exceed an allowable emission rate as
calculated by the following equations:
E=4.10 x P',5' where P is less than or equal than 30 tons per hour
or
E= 55.0{Pf —40 where P is greater than 30 tons per hour
Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing[15A NCAC 02Q .0508(f)]
b. if emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 A. 1. a. above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0515.
c. Under the provisions of NCGS 143-215.108, the Permittee shall demonstrate compliance with the
emission limit(s) ahove by testing the combined emissions of the above sources in accordance with a
testing protocol approved by the DAQ. Testing must be performed in this Title V renewal cycle. Details
of the emissions testing and reporting requirements can be found in Section 3 - General Condition JJ.
Testing shall be completed and the results submitted within 180 days of issuance of permit unless an
alternate date is approved by the DAQ, If the results of this test are above the limit given in Section 2.1
A. 1.a. above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515.
Monitorin Recordkee in [15A NCAC 02Q .0508(f)]
d. Particulate matter emissions from these sources shall be controlled as described above. To assure
compliance, the Permittee shall perform inspections and maintenance as recommended by the
manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there
is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and
maintenance requirement shall include the following:
i. a monthly visual inspection of the system ductwork and material collection unit for leaks;and
ii. an annual(for each 12-month period following the initial inspection)internal inspection of the control
device structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if the ductwork and control
devices are not inspected and maintained.
e. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)
on-site and made available to an authorized representative upon request. The logbook shall record the
following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the control devices; and
iv. any variance from manufacturer's recommendations,if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
f. The Permittee shall submit the results of any maintenance performed on the control devices within 30
days of a written request by the DAQ.
g. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on
or before January 30 of each calendar year for the preceding six-month period between July and December
Permit No.03424T28
Page 7
and July 30 of each calendar year for the preceding six-month period between January and June. All
instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from the fluidized bed wood burner(ID No. ES01-A) shall not exceed 2.3
pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes,
ores,and other substances shall be included when determining compliance with this standard.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ
found in Section 3. If the results of this test are above the limit given in Section 2.1 A. 2. a. above,the
Permittee shall be deemed in noncompliance with 15A NCAC 02D.0516.
Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from the combustion of
wood for these sources.
3. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the above sources shall not be more than 20 percent opacity when averaged over
a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once
in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average
exceed 87 percent opacity. [15A NCAC 02D .0521(d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 A.3.a. above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0521.
Monitoring [15A NCAC 02Q .0508(o]
c. To assure compliance, once a day the Permittee shall observe the emission points of this source for any
visible emissions above normal. The daily observation must he made for each day of the calendar year
period to ensure compliance with this requirement. The Permittee shall be allowed three days of absent
observations per semi-annual period. If visible emissions from this source are observed to be above
normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 A.3.a.
above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot
be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
Recordkeeping[15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
kept.
Permit No. 03424T28
Page 8
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the ohservations on or before January 30 of each calendar
year for the preceding six-month period between July and December and on or before July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
4. 15A NCAC 02D.0524: NSPS 40 CFR PART 60 SUBPART Dc
a. For source (1D No. ES01-B), the Permittee shall comply with all applicable provisions, including the
notification,testing,recordkeeping, reporting, and monitoring requirements contained in Environmental
Management Commission Standard 15A NCAC 02D .0524 "New Source Performance Standards"
(NSPS)as promulgated in 40 CFR Part 60 Subpart Dc, "Standards of Performance for Small Industrial-
Commercial-Institutional Steam Generating Units", including Subpart A "General Provisions_'[15A
NCAC 02D .0524]
Recordkeeping[15A NCAC 02Q .0508(f)]
b. In addition to any other recordkeeping required by 40 CFR 60.48c or recordkeeping requirements of the
EPA,the Permittee shall record and maintain records of the amounts of wood fuel fired in the source(ID
Nos.ES01-B) during each month. All records shall be maintained by the Permittee for a period of two
years following the date of such record. The Permittee shall he deemed in noncompliance with 15A
NCAC 02D.0524 if these records are not maintained.
5. 15A NCAC 02D.0614 COMPLIANCE ASSURANCE MONITORING
a. Pursuant to 40 CFR 64 and 15A NCAC 02D.0614,the Permittee shall comply with the conditions below
for the following Pollutant Specific Emission Unit(s):
Emission Emission Source Description Control Device Control Device Description
Source ID No. ID No.
ES01-A Fluidized bed wood burner with blending CD02 Multicyclone(720 six-inch
chamber and dedicated overfire air fan diameter tubes)
(80.0 million Btulhr heat input capacity)
Emission Limitations/Standards
b. The following table presents the regulated pollutants and the associated emission limitations/standards
Regulated Limits/Standards Applicable Regulation
Pollutant
E=4.1 OP 0.17 or E=55.0(P)°" -40
Particulate matter Where: 15A NCAC 02D.0515
E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Monitoring Approach [15A NCAC 02Q .0508(f),40 CFR 64.6]
c. The key elements of the monitoring approach for particulate matter and visible emissions, including
parameters to be monitored, parameter ranges and perforinance criteria are presented in the following
table.
Monitoring Elements Indicator No. 1
Measurement Approach When the emission source is in operation,the differential pressure across
[64.6(c)(1)(i), ii ] the multicyclone will be monitored via a differential pressure gouge.
Permit No.03424T28
Page 9
Monitoring Elements Indicator No. 1
Indicator Range If the differential pressure drop across the multicyclone is outside the ranges
[64.6(c)(2)] of 4 and 13 inches of water,then an excursion has occurred. Excursions
trigger an inspection and corrective action.
1QIP threshold The QIP threshold is ten excursions in a six-month reporting period.
[64.81 _
Data Representativeness The differential pressure is measured via taps on the multicyclone entry and
54.6(c)(1)(iii),64.3(b)(1)] exit ducts.
Verification of Operational Status Monitoring shall be required upon issuance of permit No.03424T25.
64.3 2
QAIQC Practices and Criteria The differential gauge/system will be operated and maintained per
64.3(b) 3) manufacturer's recommendations.
Monitoring frequency When the emission source is in operation,the pressure drop is monitored
[64.3(b) 4)] continuously and the value recorded daily for the associated control device.
Data collection procedure The results of the monitoring action will be recorded,including the date and
[64.3(b)(4)] time.
Recordkeepin,z Requirements [15A NCAC 02Q .0508(f),40 CFR 64.91
d. The owner or operator shall maintain records of the following:
i. Date and time of all monitoring activities;
ii. The results of the differential pressure drop monitoring, noting any excursions along with corrective
actions taken;
iii. The results of any inspections or maintenance performed on the associated control
devices/multicyclone;
iv. Any variance from manufacturer's recommendations,if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and
recordkeeping is not conducted.
Reportin_Requirements [15A NCAC 02Q .0508(f),40 CFR 64.91
e. The Permittee shall submit a summary report of all monitoring postmarked on or before January 30 of
each calendar year for the prceeding six-month period hetween July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
for the requirements of this permit must he clearly identified. The first report is due by July 30, 2016
covering the period from the issuance date of this permit to the end of the semiannual period. At a
minimum,the report shall include the following elements:
i. Summary information on the number, duration and cause (including unknown cause, if applicable)of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number,duration and cause(including unknown cause, if applicable)for
monitor(pressure gauge)downtime incidents (other than downtime associated with zero and span or
other daily calibration checks,if applicable); and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40
CFR 64.8. Upon completion of a QIP,the owner or operator shall include in the next summary report
documentation that the implementation of the plan has heen completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
Permit No.03424T28
Page 10
B. Woodworking and Layup operations consisting of the equipment in Table 2.1.11.1
Table 2.1.13.1.
Emission Emission Source Control Device Control Device Description
Source ID No. Description ID No.
ES03-SMS-1,2 Two string machines CD-03-WWTC Woodwaste transfer cyclone(154 inches in
including saws diameter)
ES03-CS Core saw(green or dry
veneer) CD06 Bagfilter(7,095 square feet of filter area)
ES03-SS Strip saw
ES03-CC Core composer with saw
ES03-PSS Panel sawing system
ES16 Plywood waste hog
ES 17 Green wood sizing
operations including
sizing screens and bins
ES22 Tongue and groove saw
(plywood finishing)
ES 14 Rechip blow hog(green CD18 Cyclone(60 inches in diameter)
wood only) CD-03-WWTC Woodwaste transfer cyclone(154 inches in
diameter)
CD06 Bagfilter(7,095 square feet of filter area)
ESO4 Wood sander CD05 Bagfilter(6,200 square feet of filter area)
CD-03-WWTC .Woodwaste transfer cyclone(154 inches in
diameter)
C1306 Bagfilter(7,095 square feet of filter area)
ES12 Dry wood residual CD21 Cartridge filter(1,800 square feet of filter area)
storage silo
Glue mixing operations NA NA
ES-13-GMO consisting of two resin
storage tanks and four
nixed glue tanks
ES-13-CC Curtain coater NA NA
ES-13-PO Paper overlay operation NA NA
ES-13-PS Plywood spreader NA NA
ES-13-25HP 25 panel hot press NA NA
ES-13-40HP 40 panel hot press NA NA
Permit No.03424T28
Page 11
The following table provides a summary of limits and standards for the emission sources described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Particulate matter adequate duct work and properly designed collectors 15A NCAC 02D.0512
Visible emissions 20 percent opacity 15A NCAC 02D .0521
Particulate Matter, Compliance Assurance Monitoring 15A NCAC 021]. 0614
Visible Emissions (40 CFR 64)
HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
See Section 2.2 A.1 021).1111
Toxic air pollutants State-enforceable only 15A NCAC 021].1100
See Section 2.2 A.2.-Multiple Emission Sources
Toxic air pollutants State-enforceable oulv 15A NCAC 02Q .0711
See Section 2.2 A.3.-Multiple Emission Sources
Odorous emissions State-enforceable ouly 15A NCAC 02D .1806
See Section 2.2 A.4. -Multiple Emission Sources
1. 15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS
FINISHING PLANTS
a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or
finishing of wood to be discharged from any stack, vent, or building into the atmosphere without
providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no
case shall the ambient air quality standards be exceeded beyond the property line.
Monitoring [15A NCAC 02Q .0508(f)]
b. Particulate matter emissions from the affected sources shall be controlled as described in Table 2.13.1.
To assure compliance,the Permittee shall perform inspections and maintenance as recommended by the
manufacturer, if any. As a minimum,the inspection and maintenance program shall include:
i. monthly external inspection of the ductwork, cyclones, and/or bagfilters noting the structural
integrity;and
ii. annual(for each 12-month period following the initial inspection)internal inspection of the bagfilters
noting the structural integrity and the condition of the filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the ductwork,cyclones
and/or bagfilters and are not inspected and maintained.
Recordkeepin [15A NCAC a2Q .0508(f)]
c. The results of inspection and maintenance for the cyclones and bagfilters shall be maintained in a logbook
(written or electronic format) on-site and made available to an authorized representative upon request.
The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;and
iii. the results of maintenance performed on any control device.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not
maintained.
Permit No.03424T28
Page 12
Reporting [15A NCAC 02Q .0509 (f)]
d. The Permittee shall submit the results of any maintenance performed on the control devices within 30
days of a written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on
or before January 30 of each calendar year for the preceding six-month period between duly and December
and July 30 of each calendar year for the preceding six-month period between January and June. All
instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the emission sources listed in Table 2.1.13.1 shall not be more than 20 percent
opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20
percent not more than once in any hour and not more than four times in any 24-hour period. In no event
shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 B.2.a. above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D ,0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance,once a week the Permittee shall observe the emission points of this source for any
visible emissions above normal.The weekly observation must be made for each week of the calendar year
period to ensure compliance with this requirement. If visible emissions from this source are observed to
be above normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .0501(c)(8) (Method 9) for 12 minutes is below the limit given in Section
2.1.13.2.a. above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot
be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521.
Recordkeepin [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format) on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations on or before January 30 of each calendar
year for the preceding six-month period between July and December and on or before July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
Permit No.03424T28
Page 13
3. 15A NCAC 02D.0614 COMPLIANCE ASSURANCE MONITORING
a. Pursuant to 40 CFR 64 and 15A NCAC 02D.0614,the Permittee shall comply with the conditions below
for the Pollutant Specific Emission Units listed in Table 2.1.13.1.
Emission Limitations/Standards [15A NCAC 02Q .0508(f)]
b. The following table presents the regulated pollutants and the associated emission limitations/standards
Regulated Pollutant I Limits/Standards Applicable Regulation
Particulate matter Adequate ductwork and properly designed 15A NCAC 02D.0512
collectors
Monitoring Approach [15A NCAC 02Q .0508(f),40 CFR 64.6]
c. The key elements of the monitoring approach for particulate matter, and PMIo, including parameters to
be monitored, parameter ranges and performance criteria are presented in the fallowing table.
Monitoring Elements Indicator
Measurement Approach Visible emissions from each bagfilter outlet will be monitored daily using reference
[64.6(c)(1)(i),(ii)] Method 22-like procedures.
Indicator Range An excursion is defined as the presence of visible emissions.Excursions trigger an
64.6 c 2 inspection and corrective action.
QIP(Quality The QIP threshold is six excursions in a six-month reporting period.
Improvement Plan)
threshold
[64.8
Data Measurements are being made at the emission points(bagfilter outlet).
Representativeness
[64.6(c)(1)(iii),
64.3(b)(1)]
Verification of Monitoring shall be required upon issuance of permit No.03424T21.
Operational Status
[64.3(b)(2)]
QAIQC Practices and The observer will be familiar with Method 22 and the follow Method 22-like
Criteria procedures.
64.3(b)(3)]
Monitoring frequency One six-minute Method 22-like observation per bagfilter outlet shall be performed
64.3 b 4 dail..
Data collection The results of the monitoring action will be recorded,including the date and time.
procedure
[64.3(b)(4)]
Recordkeeping Requirements [15A NCAC 02Q .0508(f),40 CFR 64.9]
d. The owner or operator shall maintain records of the following:
i. Date and time of all monitoring activities;
ii. The results of Method 22-like observations,noting any excursions along with corrective actions taken;
iii. The results of any inspections or maintenance performed on the associated control devices/bagfiiters;
iv. Any variance from manufacturer's recommendations, if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and
recordkeeping is not conducted.
Reporting Requirements[15A NCAC 02Q .0508(f),40 CFR 64.9]
e. The Permittee shall suhmit a summary report of all monitoring postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
Permit No.03424T28
Page 14
for the requirements of this permit must be clearly identified. At a minimum,the report sball include the
following elements:
i. Summary information on the number, duration and cause(including unknown cause, if applicable) of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number,duration and cause(including unknown cause, if applicable)for
monitor(pressure gauge) downtime incidents (other than downtime associated with.zero and span or
other daily calibration checks,if applicable);and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40
CFR 64.8.Upon completion of a QIP,the owner or operator shall include in the next summary report
documentation that the implementation of the plan has been completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
C. Edge Sealer Spray Booth(ID No.ES21)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter adequate duct work and properly designed collectors 15A NCAC 02D .0512
Visible emissions 20%opacity 15A NCAC 02D .0521
HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q ,0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
See Section 2.2 A.1 021).1111
Odorous emissions State-enforceable only 15A NCAC 02D .1806
See Section 2.2 A,4, -Multiple Emission Sources
1. 15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS
FINISHING PLANTS
a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or
finishing of wood to be discharged from any stack, vent, or building into the atmosphere without
providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no
case sball the ambient air quality standards be exceeded beyond the property line.
Monitoring [15A NCAC 02Q .0508(f)]
b. Particulate matter emissions from this emission source shall be controlled by adequate ductwork and
properly designed collectors. To assure compliance, the Permittee shall perform inspections and
maintenance. As a minimum, the inspection and maintenance program shall include:
i. weekly inspection of the spray booths'filters noting the condition; and
ii. annual (for eacb 12-month period following the initial inspection) inspection of the associated
ductwork noting structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the filters are not
inspected and maintained.
Recordkeeping[15A NCAC 02Q .0508(f)]
c. The results of inspection and maintenance for the spray hootbs shall be maintained in a logbook(written
or electronic format) on-site and made available to an authorized representative upon request. The
logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;and
iii. the results of maintenance performed on any filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not
maintained.
Permit No.03424T28
Page 15
Reporting [15A NCAC 02Q .0508 (f)]
d. The Permittee shall submit the results of any maintenance performed on the filters or ductwork within 30
days of a written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on
or before January 30 of each calendar year for the preceding six-month period between July and December
and July 30 of each calendar year for the preceding six-month period between January and June. All
instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this emission source shall not be more than 20 percent opacity when averaged over a
six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any
hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87
percent opacity. [15A NCAC 02D .0521 (d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance General Condition JJ. If the
results of this test are above the limit given in Section 2.1 C. 2. a. above, the Permittee shall be deemed
in noncompliance with 15A NCAC 02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance,once a month the Permittee shall observe the emission points of this source for any
visible emissions above normal. The monthly observation must be made for each month of the calendar
year period to ensure compliance with this requirement.If visible emissions from this source are observed
to be above normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 C.2.a.
above.
If the above-normal emissions are not corrected per(i) above or if the demonstration in(ii)above cannot
be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521.
Recordkeepin_[15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
Permit No.03424T28
Page 16
D. Diesel-fired Non-Emergency Generator(ID No.ES-23)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516
Visible emissions 20 percent opacity 15A NCAC 02D.0521
Various Standards of Performance for Stationary 15A NCAC 02D.0524
Compression Ignition Internal Combustion Engines (40 CFR 60, Subpart IIII)
Hazardous air National Emission Standards for Hazardous Air 15A NCAC 02D .1111
pollutants Pollutants from Stationary Reciprocating Internal (40 CFR 63, Subpart
Combustion Engines I ZZZZ)
1. 15A NCAC 02D.0516; SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from this source(ID No.ES-23)shall not exceed 2.3 pounds per million Btu
heat input. Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances
shall be included when determining compliance with this standard.
Testing[15A NCAC 02Q .0508(t)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 D.La above,the Permittee shall be deemed
in noncompliance with 15A NCAC 02D .0516.
_Monitorinz/Recordkeepin2/Reporting[15A NCAC 02Q .0508(t)]
c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from the firing of diesel
in this source.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source (ID No. ES-23) shall not be more than 20 percent opacity (except
during startup, shutdowns, and malfunctions approved as such according to procedures approved under
15A NCAC 02D.0535)when averaged over a six-minute period. However,six-minute averaging periods
may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour
period. In no event shall the six-minute average exceed 87 percent opacity.
Testing [15A NCAC 02Q .0508(t)]
b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1. D.2.a above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0521.
Monitorine/Recordkeepin [15A NCAC 02Q .0508(t)]
c. No monitoring/recordkeeping/reporting is required for visible emissions from the firing of diesel in this
source.
3. 15A NCAC 02D.0524: NEW SOURCE PERFORMANCE STANDARDS
Applicability [15A NCAC 02Q .0508(f),40 CFR 60.4200(a)(2)(i)]
a. For this engine,the Permittee shall comply with all applicable provisions,including the requirements for
emission standards, notification, testing, reporting, record keeping, and monitoring, contained in
Environmental Management Commission Standard 15A NCAC 02D .0524 "New Source Performance
Standards (NSPS)" as promulgated in 40 CFR Part 60 Subpart IIII, "Standards of Performance for
Stationary Compression Ignition Internal Combustion Engines," including Subpart A "General
Provisions."
Permit No.03424T28
Page 17
General Provisions [15A NCAC 02Q .0508(f)]
h. Pursuant to 40 CFR 60 .4218, The Permittee shall comply with the General Provisions of 40 CFR 60
Subpart A as presented in Table 8 of 40 CFR 60 Subpart IM.
Emission Standards [15A NCAC 02Q .0508(f)]
c. The Permittee shall comply with the emission standards for new nonroad CI engines in 40 CFR 60.4201
for the same model year and maximum engine power for this engine. [40 CFR 60.4204(b)]
Fuel Requirements [15A NCAC 02Q .0508(f)]
d. The Permittee shall use diesel fuel in the engine with:
i. a maximum sulfur content of 15 ppm; and
ii. a minimum cetane index of 40 or a maximum aromatic content of 35 volume percent.
[40 CFR 60.4207(b)and 40 CFR 80.510(h)]
Testing [15A NCAC 02Q .0508(f)]
e. If emissions testing is required, the testing shall be performed in accordance with General Condition 77.
If the results of this test are above the limits given in Sections 2.1 D.3.c and d above,the Permittee shall
be deemed in noncompliance with 15A NCAC 02D.0524.
Compliance Requirements [15A NCAC 02Q .0508(b)]
f. The Permittee shall meet the following:
i. operate and maintain the engines and control devices according to the manufacturer's emission
related-written instructions over the entire life of the engine;
ii. change only those emission-related settings that are permitted by the manufacturer; and
iii. meet the requirements of 40 CFR 89, 94 and/or 1068 as applicable.
[40 CFR 60.4206 and 60.4211(a)]
g. The Permittee shall comply with the emission standards in Section 2.1 D.3.c by purchasing an engine
certified to the emission standards in Section 2.1 D.3.c. The engine shall be installed and configured
according to the manufacturer's emission-related specifications. [40 CFR 60.4211(c)]
h. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524, if the requirements in
Sections 2.1 D.3.f and g are not met.
Monitorine/Recordkeeping [15A NCAC 02Q .0508(f)]
j. If the engine is equipped with a diesel particulate filter,the Permittee must install a backpressure monitor
on the engine that notifies the owner or operator when the high hackpressure limit of the engine is
approached. [40 CFR 60.4209(b)]
k. If the Permittee does not install,configure,operate,and maintain the engine and control device according
to the manufacturer's emission-related written instructions, or if the Permittee changes emission-related
settings in a way that is not permitted by the manufacturer, the Permittee must demonstrate compliance
by keeping a maintenance plan and records of conducted maintenance and must,to the extent practicable,
raintain and operate the engine in a manner consistent with good air pollution control practice for
minimizing emissions. [40 CFR 60.4211(g)(2)]
1. To ensure compliance, the Permittee shall perform inspections and maintenance on the engine as
recommended by the manufacturer per 40 CFR 60.4206 and 40 CFR 60.4211(a). The results of inspection
and maintenance shall be maintained in a logbook (written or electronic format) on-site and made
available to an authorized representative upon request. The logbook shall record the following;
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the engine;
iv. any variance from manufacturer's recommendations,if any,and corrections made;
v. if a PM filter is used,records of any corrective action taken after the hackpressure monitor has notified
the owner or operator that the high backpressure limit of the engine is approached [40 CFR
60.4214(c)];and
Permit No. 03424T28
Page 18
vi. documentation from the manufacturer that the engine is certified to meet the emission standards in
Section 2.1 D.3.c.
m. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if the monitoring in
Sections 2.1 D.3 j through 1 is not conducted or the records are not maintained.
Reporting [15A NCAC 02Q .0508(f)]
n, The Permittee shall suhmit a summary report of monitoring and recordkeeping activities given in Section
2.1 D.3 j through 1 above postmarked on or before January 30 of each calendar year for the preceding six-
month period between July and December and July 30 of each calendar year for the preceding six-month
period between January and June. All instances of noncompliance with the requirements of this permit
shall be clearly identified.
4. 15A NCAC 02D AII1 NL X VIUM ACHIEVABLE CONTROL TECHNOLOGY
Applicability [40 CFR 63,6585,6590(a)(2)(iii)]
a. For this source(a new stationary RICE located at an area source of HAP emissions)the Permittee shall comply
with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in
Environmental Management Commission Standard 15A NCAC 02D .1111 "Maximum Achievable Control
Technology" (MALT) as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emission Standards For
Hazardous Air Pollutants For Stationary Reciprocating Internal Combustion Engines"and Subpart A"General
Provisions."
5tationary RICE subiect to Regulations under 40 CFR Part 60 [15 A NCAC 02Q.0508(f)]
b. Pursuant to 40 CFR 63.6590(c)(1),this source must meet the requirements of 40 CFR 63 Subpart ZZZZ and
Subpart A by meeting the requirements of 40 CFR 60 Subpart 1111. No further requirements apply for these
engines under 40 CFR 63 Subpart ZZZZ and Subpart A. If these requirements are not met,the Permittee shall
be deemed in noncompliance with 15A NCAC 02D .1111.
Permit No.03424T28
Page 19
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
A. Facility-wide:
The followinY,table provides a summary of limits and standards for the emission source s i described above:
Regulated Pollutant Limits/Standards Applicable Regulation
HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for
less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC
02D .1111
Toxic air pollutants State-enforceable only 15A NCAC 02D.1100
Allowable emission rates
Toxic air pollutants State-enforceable only 15A NCAC 02Q .0711
Toxic Pollutant Permitting Exemption Rates
Odorous emissions State-enforceable only 15A NCAC 02D .1806
Odorous emissions must be controlled
1. 15A NCAC 02Q.0317 for avoidance of 15A NCAC 02D.1111 LIMITATION TO AVOID BEING
MAJOR FOR HAZARDOUS AIR POLLUTANTS
a. In order to remain classified a minor source for hazardous air pollutants the facility wide emissions shall
be less than:
i. 10 tons per year of each individual hazardous air pollutant,and
ii. 25 tons per year of all hazardous air pollutants combined.
The Permittee shall be deemed in noncompliance with this condition if the HAP emissions exceed this
limit.
Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)]
b. The Permittee shall maintain monthly HAPs emissions records as follows:
The Permittee shall calculate the methanol emissions,using the equations below,on a monthly basis,to
ensure compliance with condition 2.2 A. 1. a.,above.
Facility Wide methanol emissions(tonslmontb)=[Eq. 1 +Eq. 2+Eq. 3]
Monthly methanol emissions will be calculated for the dryersiboiler(ES01-A,ES01-13,ES-09, and ES-
10), the presses(ES-13),and vat operations(ES-20).
Equation 1: Methanol emissions from the dryersiboiler(ES01-A, ES01-B,ES-09,and ES-10)
o.00000es lb of methanol HW SF}+ O.00Ooae 3tt of methanol (SW SFl 1
Eql: Methanol (tons/month) = SF Hardwood �Monthl SF Softwood \month/
(2,nn11, ]
taxi
Where
HW SF=Hardwood production in SF(Square Feet)per month determined on a 3/8 inch basis
Emission Factor of Methanol=(0.0000095 lb of methanollSF Hardwood(square feet of Hardwood)
SW SF=Softwood production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=(0.000036 lb of methanol/SF Softwood(square feet of Softwood)
Permit No.03424T28
Page 20
Equation 2:Methanol emissions from presses(ES-13)
o.000ii Eh oFmethano31 (HW SO o.000ii ]b of methanol1 r(SW SF 11l
Eq2: Methanol(tons/month) = L� SF xardwood l lmnnthl+ SF softwood 1`lmvT l
L �2,000 bsl JI
ton J
Where
HW SF=Hardwood production in SF (Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=(0.00011 lb of methanol/SF Hardwood(square feet of Hardwood)based
on 12/10/2014 emission testing.
SW SF= Softwood production in SF(Square Feet)per month determined on a 3l8 inch basis
Emission Factor of Methanol=(0.00011 lb of methanol/SF Softwood (square feet of Softwood)based
on 12/10/2014 emission testing.
Equation 3:Methanol emissions from vat operations(ES-20)
(0.0000073]b of methanol) rTotalsFl
Eq3: Methanol(tons/month)— l SF1`L month 1
�z,oao lbs}
Loa J
Where
Total SF=Total production in SF(Square Feet)per month determined on a 318 inch basis
Emission Factor of Methanol=0.0000073 lb of methanol/SF(square feet)
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if these methanol emissions
are not monitored and recorded.
Reporting Requirements[15A NCAC 02Q .0508(f)]
c. Submit to the Regional Supervisor, Division of Air Quality, semiannually, a report summarizing
emissions of hazardous air pollutants containing the following:
i. Tons of methanol emitted during the previous calendar year,
A. for each month during the semiannual period, and
B. for each 12-month period ending on each month during the semiannual period using a 12-month
rolling total.
The Permittee shall submit this report postmarked on or before January 30 of each calendar year for the
preceding six-month period between July and December and July 30 of each calendar year for the
preceding six-month period between January and June.The Permittee shall he deemed in noncompliance
with 15A NCAC 02D .1111 if these methanol emissions are not reported.
STATE-ENFORCEABLE ONLY
2. 15A NCAC 02D.1100: CONTROL OF TOXIC AIR POLLUTANTS
a. Pursuant to 15A NCAC 02D ,1100 and in accordance with the approved application for an air toxic
compliance demonstration,the following permit limits shall not be exceeded:
Emission Source Pollutants Emission Limits Averaging
Period
Acrolein 2,4 lb/hr
Arsenic 1.48 lb/year
Benzene 772.92 lb/year
Veneer Dryer Beryllium 26.41 lb/year
(ID No. ES09} Cadmium 35.2 lb/year
Chlorine 101.13 lb/day
27.02 ]blhr