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HomeMy WebLinkAboutAQ_F_1900039_20190319_PRMT_Permit ROY COOPER Governor MICHAEL S.RECAN SecreRuy � MICHAEL ABRACZINSKAS rwra+►�' Drrectar NORTH CAROLINA Fnvironinental Quality March 19,2019 Kendall Adams Managing Member Southern Veneer Specialty Products,LLC PO Box 279 Fitzgerald, GA 31750 SUBJECT: Air Quality Permit No. 03424T28 Facility ID: 1900039 Southern Veneer Specialty Products, LLC- Moncure Moncure.North Carolina Chatham County Fee Class: Title V PSD Status: Minor Dear Mr.Adams: In accordance with your completed Air Quality Permit Application for an ownership/name change of your TV permit received March 13, 2019, we are forwarding herewith Air Quality Permit No. 03424T28 to Southern Veneer Specialty Products, LLC - Moncure, 306 Corinth Road, Chatham County,Moncure,North Carolina authorizing the construction and operation of the emission source(s) and associated air pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 02Q .0503(8) have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for the annual compliance certification are contained in General Condition P in Section 3. The current owner is responsible for submitting a compliance certification for the entire year regardless of who owned the facility during the year. As the designated responsible official it is your responsibility to review,understand,and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any tern or condition of the attached permit reviews, understands, and abides by the conditions of the attached permit that are applicable to that particular emission source. If any parts,requirements,or limitations contained in this Air Quality Permit are unacceptable to you,you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit,identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 150E-23, and filed with, both, the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center,Raleigh, North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will he stayed �-�E � North Carolina Department of Environmental Quality Division of Air Qualiq, 217 West Jones Street 11&41 Mail Service Center I Raleigh.North Carolina 27699-1641 ra�rri cAxc+ay, 919.707.8400 Mr.Adams March 19,2019 Page 2 in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant to NCGS 15OB-23, this Air Quality Permit shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal means pursuant to NCGS 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under NCGS 150E-23. The construction of new air pollution emission source(s) and associated air pollution control device(s), or modifications to the emission source(s) and air pollution control device(s) described in this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Permittee has fulfilled the requirements of NCGS 143-215.1 U8A(b) and received written approval from the Director of the Division of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation of NCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in NCGS 143-215.114A and 143-215.114B. Chatham County has triggered increment tracking under PSD for PMlo, SO2 and NO,,.However, this permit modification does not consume or expand increments for any pollutants. This Air Quality Permit shall be effective from March 19, 2019 until December 31, 2019, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Should you have any questions concerning this matter, please contact Connie Horne, at(919)707-8722 or Connie.Home o ncdenr.:,ov. Sincerely yours, William D. Willets,P.E.,Chief,Permitting Section Division of Air Quality,NCDEQ Enclosure c: Heather Ceron-EPA Region IV Ray Stewart, Supervisor,Raleigh Regional Office Central Files Connie Home(cover letter only) ATTACHMENT to Permit No. 03424T28 Insignificant Activities per 15A NCAC 02Q .0503(8) Emission Source ID Emission Source Description I-1 Bark hogging operations with two saws I-2 Tree Core chipping and handling 1-3 Green veneer hogging I-4 and I-5 Logo painting and ink marking I-6 Plywood surface patching I-7 Maintenance parts washers 1-8 Veneer diverter exhaust cyclone 1-9 and I-10 two green wood veneer stackers No.1 and No.2 I-11 hammer hog truck dump I-12 dry waste truck dump IES-GW S Green wood fuel storage silo TES-19 Diesel-fired water pump(250 horsepower maximum power output)for GACT ZZZZ emergency purposes only 1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 02D .1100"Control of Toxic Air Pollutants"or 02Q .0711 "Emission Rates Requiring a Permit". 3. For additional information regarding the applicability of MACT or GACT see the DAQ page titled"Specific Permit Conditions Regulatory Guide."The link to this site is as follows: htty://deu.nc.gov/about/divisions/air-qualitvlair- qi alit y-permitslspecific-permit-conditions-regulator^-wide. Summary of Changes to Permit The fallowing changes were made to the Southern Veneer Specialty Products,LLC—Moncure,Air Permit No. 03424T27. Page(s) Section Description of Change(s) Cover letter --- Modified to reflect current permit number,issue and effective dates. All Headers Amended permit revision number_ Attachments Entire permit, Modified to reflect current permit number,issue and effective and Pages 1-32 1 where applicable dates,and associated ownership/name change information. State of North Carolina Department of Environmental Quality D7 E Q WRTH CARC NA �� u8parvaem of am Division of Air Quality AIR QUALITY PERMIT Permit No. Replaces Permit No.(s) Effective Date Expiration Date 03424T28 03424T27 March 19,2019 December 31, 2019 Until such time as this permit expires or is modified or revoked, the below named Permittee is permitted to construct and operate the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 143,General Statutes of North Carolina as amended, and Title 15A North Carolina Administrative Codes(15A NCAC),Subchapters 02D and 02Q,and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 02Q,the Permittee shall not construct,operate,or modify any emission source(s)or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit,except as provided in this permit. Permittee: Southern Veneer Specialty Products, LLC - Moncure Facility ID: 1900039 Facility Site Location: 306 Corinth Road City, County, State, Zip: Moncure,Chatham County,North Carolina 27559 Mailing Address: 1000 North Park Drive City,State,Zip: Roxboro,NC 27573 Application Number: 1900039.19A Complete Application Date: March 13,2019 Primary SIC Code: 2436 Division of Air Quality, Raleigh Regional Office Regional Office Address: 3500 Barrett Drive, Suite 101 Raleigh,North Carolina.27609 Permit issued this the 19`t'day of March,2019 A�4 /. �CtVWilliam D. Willets,P.E.,Chief, Permitting Section By Authority of the Environmental Management Commission Table of Contents SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICES)AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1 - Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing,monitoring,recordkeeping, and reporting requirements) 2.2- Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing,monitoring,recordkeeping, and reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENTS List of Acronyms Permit No.03424T28 Page 3 SECTION I-PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR 'POLLUTION CONTROL DEVICE(S) AND APPURTENANCES The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances: Page Emission Control Nos. Source ID No. Emission Source Description Device ID Control Device Description No. 4 ESO 1-A Fluidized bed wood burner with blending CD02 Multicyclone(720 six-inch chamber and dedicated overfire air fan(80.0 diameter tubes) million Btulhr heat input capacity)' 4 ES01-B Boiler(29.79 million Btulhr heat input capacity, NSPS De based on slipstream gas from ID No.ES01-A) 4 ES09 Direct wood-fired veneer dryer M72' NA NA 4 ES 10 Direct wood-fired veneer dryer M721 NA NA 4 ES20 Vat operations NA NA 16 ES-23 Diesel-fired non-emergency generator(190 bhp NA NA GACT ZZZZ maximum power output) NSPS IIII Woodworking and Layup Operations Consisting of: 10 ES03-SMS-1, Two string machines including saws CD-03- Woodwaste transfer cyclone 2 WWTC, (154 inches in diameter) 10 ES03-CS Core saw(green or dry veneer) 10 ES03-SS Strip saw CD06 Bagfilter(7,095 square feet of 10 E503-CC Core composer with saw filter area) 10 ES03-PSS Panel sawing system 10 ES16 Plywood waste hog 10 ES17 Green wood sizing operations including sizing screens and bins 10 ES22 Tongue and groove saw(plywood finishing) 10 ES14 Rechip blow hog(green wood only) CD18 Cyclone(60 inches in diameter) CD-03- Woodwaste transfer cyclone WWTC, (154 inches in diameter) CD06 Bagfilter(7,095 square feet of filter area) 10 ESO4 Wood sander CDO5 Bagfilter(6,200 square feet of filter area) CD-03- Woodwaste transfer cyclone WWTC, (154 inches in diameter) CD06 Begfilter(7,095 square feet of filter area) 10 ES 12 Dry wood residual storage silo CD21 Cartridge filter(1,800 square feet of filter area) 10 ES-13-GMO Glue mixing operations consisting of two resin NA NA storage tanks and four mixed glue tanks Permit No.03424T28 Page 4 Page Emission Control Nos. Source ID No. Emission Source Description Device ID Control Device Description No. 10 ES-13-CC Curtain coater NA NA 10 ES-13-PO Paper overlay operation NA NA 10 ES-13-PS Plywood spreader NA NA 10 ES-13-25HP 25 panel hot press NA NA 10 ES-13-4011P 40 panel hot press NA NA 14 ES21 Edge sealer spray booth NA NA I The wood burner(ID No.ES-UI-A)supplies direct heat to the veneer dryers(ID loos.ES09 and ESIO). Most of the dryer exhaust is ducted and routed as combustion air for the wood burner per 502(b)(10)request dated August 8,2014. Permit No.03424T28 Page 5 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1 -Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s)and appurtenances listed below are subject to the following specific terms, conditions, and limitations,including the testing,monitoring,recordkeeping,and reporting requirements as specified herein: A. One fluidized bed wood burner with blending chamber and dedicated overf-ire air fan (80.0 million Btulhr heat input capacity)(ID No.ES01-A)supplying heat to: One wood boiler(29.79 million Btulhr heat input capacity,based on slipstream gas from fluidized bed wood burner)(ID No.ES-01-B): Both controlled by a multicyclone(720 six-inch diameter tubes) (ID No. CD02),with the recombined gas stream supplying direct heat to: Two direct wood-fired veneer dryers,M72(ID no.ES09) and M72 (ID no.ES10) Vat operations(ID No.ES20) The following table provides a summary of limits and standards for the emission sources described above(with exceptions noted): Regulated Pollutant Limits/Standards Applicable Regulation Particulate matter E=4.10P 0.67 or E=55.0(P)'-" -40 15A NCAC 02D .0515 where; E=allowable emission rate in pounds per hour P=process weight in tons per hour Sulfur dioxide 2.3 pounds per million Stu heat input 15A NCAC 02D ,0516 Affected facilities: Fluidized bed wood burner(ID Nos.ES01-A) Visible emissions 20 percent opacity 15A NCAC 02D .0521 Applicable Affected facility: 15A NCAC 02D .0524 Recordkeeping Boiler(ID No.ES01-B) (NSPS,Subpart Dc) Particulate matter Compliance Assurance Monitoring 15A NCAC 02D. 0614 (40 CFR 64) HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC See Section 2.2 A.1 02D .1111 Toxic air pollutants State-enforceable only 15A NCAC 02D.1100 See Section 2.2 A.2. -Multiple Emission Sources Toxic air pollutants State-enforceable only 15A NCAC 02Q ,0711 See Section 2.2 A.3. -Multiple Emission Sources Odorous emissions State-enforceable only 15A NCAC 02D .1806 See Section 2.2 A.4. -Multiple Emission Sources Permit No.03424T28 Page b 1. 15A NCAC 02D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these sources shall not exceed an allowable emission rate as calculated by the following equations: E=4.10 x P',5' where P is less than or equal than 30 tons per hour or E= 55.0{Pf —40 where P is greater than 30 tons per hour Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing[15A NCAC 02Q .0508(f)] b. if emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 A. 1. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515. c. Under the provisions of NCGS 143-215.108, the Permittee shall demonstrate compliance with the emission limit(s) ahove by testing the combined emissions of the above sources in accordance with a testing protocol approved by the DAQ. Testing must be performed in this Title V renewal cycle. Details of the emissions testing and reporting requirements can be found in Section 3 - General Condition JJ. Testing shall be completed and the results submitted within 180 days of issuance of permit unless an alternate date is approved by the DAQ, If the results of this test are above the limit given in Section 2.1 A. 1.a. above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515. Monitorin Recordkee in [15A NCAC 02Q .0508(f)] d. Particulate matter emissions from these sources shall be controlled as described above. To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks;and ii. an annual(for each 12-month period following the initial inspection)internal inspection of the control device structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if the ductwork and control devices are not inspected and maintained. e. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the control devices; and iv. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] f. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a written request by the DAQ. g. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December Permit No.03424T28 Page 7 and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from the fluidized bed wood burner(ID No. ES01-A) shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores,and other substances shall be included when determining compliance with this standard. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ found in Section 3. If the results of this test are above the limit given in Section 2.1 A. 2. a. above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0516. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from the combustion of wood for these sources. 3. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the above sources shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521(d)] Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 A.3.a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521. Monitoring [15A NCAC 02Q .0508(o] c. To assure compliance, once a day the Permittee shall observe the emission points of this source for any visible emissions above normal. The daily observation must he made for each day of the calendar year period to ensure compliance with this requirement. The Permittee shall be allowed three days of absent observations per semi-annual period. If visible emissions from this source are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below, or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 A.3.a. above. If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521. Recordkeeping[15A NCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not kept. Permit No. 03424T28 Page 8 Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the ohservations on or before January 30 of each calendar year for the preceding six-month period between July and December and on or before July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 4. 15A NCAC 02D.0524: NSPS 40 CFR PART 60 SUBPART Dc a. For source (1D No. ES01-B), the Permittee shall comply with all applicable provisions, including the notification,testing,recordkeeping, reporting, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 02D .0524 "New Source Performance Standards" (NSPS)as promulgated in 40 CFR Part 60 Subpart Dc, "Standards of Performance for Small Industrial- Commercial-Institutional Steam Generating Units", including Subpart A "General Provisions_'[15A NCAC 02D .0524] Recordkeeping[15A NCAC 02Q .0508(f)] b. In addition to any other recordkeeping required by 40 CFR 60.48c or recordkeeping requirements of the EPA,the Permittee shall record and maintain records of the amounts of wood fuel fired in the source(ID Nos.ES01-B) during each month. All records shall be maintained by the Permittee for a period of two years following the date of such record. The Permittee shall he deemed in noncompliance with 15A NCAC 02D.0524 if these records are not maintained. 5. 15A NCAC 02D.0614 COMPLIANCE ASSURANCE MONITORING a. Pursuant to 40 CFR 64 and 15A NCAC 02D.0614,the Permittee shall comply with the conditions below for the following Pollutant Specific Emission Unit(s): Emission Emission Source Description Control Device Control Device Description Source ID No. ID No. ES01-A Fluidized bed wood burner with blending CD02 Multicyclone(720 six-inch chamber and dedicated overfire air fan diameter tubes) (80.0 million Btulhr heat input capacity) Emission Limitations/Standards b. The following table presents the regulated pollutants and the associated emission limitations/standards Regulated Limits/Standards Applicable Regulation Pollutant E=4.1 OP 0.17 or E=55.0(P)°" -40 Particulate matter Where: 15A NCAC 02D.0515 E=allowable emission rate in pounds per hour P=process weight in tons per hour Monitoring Approach [15A NCAC 02Q .0508(f),40 CFR 64.6] c. The key elements of the monitoring approach for particulate matter and visible emissions, including parameters to be monitored, parameter ranges and perforinance criteria are presented in the following table. Monitoring Elements Indicator No. 1 Measurement Approach When the emission source is in operation,the differential pressure across [64.6(c)(1)(i), ii ] the multicyclone will be monitored via a differential pressure gouge. Permit No.03424T28 Page 9 Monitoring Elements Indicator No. 1 Indicator Range If the differential pressure drop across the multicyclone is outside the ranges [64.6(c)(2)] of 4 and 13 inches of water,then an excursion has occurred. Excursions trigger an inspection and corrective action. 1QIP threshold The QIP threshold is ten excursions in a six-month reporting period. [64.81 _ Data Representativeness The differential pressure is measured via taps on the multicyclone entry and 54.6(c)(1)(iii),64.3(b)(1)] exit ducts. Verification of Operational Status Monitoring shall be required upon issuance of permit No.03424T25. 64.3 2 QAIQC Practices and Criteria The differential gauge/system will be operated and maintained per 64.3(b) 3) manufacturer's recommendations. Monitoring frequency When the emission source is in operation,the pressure drop is monitored [64.3(b) 4)] continuously and the value recorded daily for the associated control device. Data collection procedure The results of the monitoring action will be recorded,including the date and [64.3(b)(4)] time. Recordkeepin,z Requirements [15A NCAC 02Q .0508(f),40 CFR 64.91 d. The owner or operator shall maintain records of the following: i. Date and time of all monitoring activities; ii. The results of the differential pressure drop monitoring, noting any excursions along with corrective actions taken; iii. The results of any inspections or maintenance performed on the associated control devices/multicyclone; iv. Any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and recordkeeping is not conducted. Reportin_Requirements [15A NCAC 02Q .0508(f),40 CFR 64.91 e. The Permittee shall submit a summary report of all monitoring postmarked on or before January 30 of each calendar year for the prceeding six-month period hetween July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations for the requirements of this permit must he clearly identified. The first report is due by July 30, 2016 covering the period from the issuance date of this permit to the end of the semiannual period. At a minimum,the report shall include the following elements: i. Summary information on the number, duration and cause (including unknown cause, if applicable)of excursions or exceedances,as applicable,and the corrective actions taken; ii. Summary information on the number,duration and cause(including unknown cause, if applicable)for monitor(pressure gauge)downtime incidents (other than downtime associated with zero and span or other daily calibration checks,if applicable); and iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40 CFR 64.8. Upon completion of a QIP,the owner or operator shall include in the next summary report documentation that the implementation of the plan has heen completed and reduced the likelihood of similar levels of excursions or exceedances occurring. Permit No.03424T28 Page 10 B. Woodworking and Layup operations consisting of the equipment in Table 2.1.11.1 Table 2.1.13.1. Emission Emission Source Control Device Control Device Description Source ID No. Description ID No. ES03-SMS-1,2 Two string machines CD-03-WWTC Woodwaste transfer cyclone(154 inches in including saws diameter) ES03-CS Core saw(green or dry veneer) CD06 Bagfilter(7,095 square feet of filter area) ES03-SS Strip saw ES03-CC Core composer with saw ES03-PSS Panel sawing system ES16 Plywood waste hog ES 17 Green wood sizing operations including sizing screens and bins ES22 Tongue and groove saw (plywood finishing) ES 14 Rechip blow hog(green CD18 Cyclone(60 inches in diameter) wood only) CD-03-WWTC Woodwaste transfer cyclone(154 inches in diameter) CD06 Bagfilter(7,095 square feet of filter area) ESO4 Wood sander CD05 Bagfilter(6,200 square feet of filter area) CD-03-WWTC .Woodwaste transfer cyclone(154 inches in diameter) C1306 Bagfilter(7,095 square feet of filter area) ES12 Dry wood residual CD21 Cartridge filter(1,800 square feet of filter area) storage silo Glue mixing operations NA NA ES-13-GMO consisting of two resin storage tanks and four nixed glue tanks ES-13-CC Curtain coater NA NA ES-13-PO Paper overlay operation NA NA ES-13-PS Plywood spreader NA NA ES-13-25HP 25 panel hot press NA NA ES-13-40HP 40 panel hot press NA NA Permit No.03424T28 Page 11 The following table provides a summary of limits and standards for the emission sources described above: Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter adequate duct work and properly designed collectors 15A NCAC 02D.0512 Visible emissions 20 percent opacity 15A NCAC 02D .0521 Particulate Matter, Compliance Assurance Monitoring 15A NCAC 021]. 0614 Visible Emissions (40 CFR 64) HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC See Section 2.2 A.1 021).1111 Toxic air pollutants State-enforceable only 15A NCAC 021].1100 See Section 2.2 A.2.-Multiple Emission Sources Toxic air pollutants State-enforceable oulv 15A NCAC 02Q .0711 See Section 2.2 A.3.-Multiple Emission Sources Odorous emissions State-enforceable ouly 15A NCAC 02D .1806 See Section 2.2 A.4. -Multiple Emission Sources 1. 15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS FINISHING PLANTS a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or finishing of wood to be discharged from any stack, vent, or building into the atmosphere without providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no case shall the ambient air quality standards be exceeded beyond the property line. Monitoring [15A NCAC 02Q .0508(f)] b. Particulate matter emissions from the affected sources shall be controlled as described in Table 2.13.1. To assure compliance,the Permittee shall perform inspections and maintenance as recommended by the manufacturer, if any. As a minimum,the inspection and maintenance program shall include: i. monthly external inspection of the ductwork, cyclones, and/or bagfilters noting the structural integrity;and ii. annual(for each 12-month period following the initial inspection)internal inspection of the bagfilters noting the structural integrity and the condition of the filters. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the ductwork,cyclones and/or bagfilters and are not inspected and maintained. Recordkeepin [15A NCAC a2Q .0508(f)] c. The results of inspection and maintenance for the cyclones and bagfilters shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection;and iii. the results of maintenance performed on any control device. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not maintained. Permit No.03424T28 Page 12 Reporting [15A NCAC 02Q .0509 (f)] d. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a written request by the DAQ. e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between duly and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the emission sources listed in Table 2.1.13.1 shall not be more than 20 percent opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521 (d)] Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B.2.a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D ,0521. Monitoring [15A NCAC 02Q .0508(f)] c. To assure compliance,once a week the Permittee shall observe the emission points of this source for any visible emissions above normal.The weekly observation must be made for each week of the calendar year period to ensure compliance with this requirement. If visible emissions from this source are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below, or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .0501(c)(8) (Method 9) for 12 minutes is below the limit given in Section 2.1.13.2.a. above. If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521. Recordkeepin [15A NCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the observations on or before January 30 of each calendar year for the preceding six-month period between July and December and on or before July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Permit No.03424T28 Page 13 3. 15A NCAC 02D.0614 COMPLIANCE ASSURANCE MONITORING a. Pursuant to 40 CFR 64 and 15A NCAC 02D.0614,the Permittee shall comply with the conditions below for the Pollutant Specific Emission Units listed in Table 2.1.13.1. Emission Limitations/Standards [15A NCAC 02Q .0508(f)] b. The following table presents the regulated pollutants and the associated emission limitations/standards Regulated Pollutant I Limits/Standards Applicable Regulation Particulate matter Adequate ductwork and properly designed 15A NCAC 02D.0512 collectors Monitoring Approach [15A NCAC 02Q .0508(f),40 CFR 64.6] c. The key elements of the monitoring approach for particulate matter, and PMIo, including parameters to be monitored, parameter ranges and performance criteria are presented in the fallowing table. Monitoring Elements Indicator Measurement Approach Visible emissions from each bagfilter outlet will be monitored daily using reference [64.6(c)(1)(i),(ii)] Method 22-like procedures. Indicator Range An excursion is defined as the presence of visible emissions.Excursions trigger an 64.6 c 2 inspection and corrective action. QIP(Quality The QIP threshold is six excursions in a six-month reporting period. Improvement Plan) threshold [64.8 Data Measurements are being made at the emission points(bagfilter outlet). Representativeness [64.6(c)(1)(iii), 64.3(b)(1)] Verification of Monitoring shall be required upon issuance of permit No.03424T21. Operational Status [64.3(b)(2)] QAIQC Practices and The observer will be familiar with Method 22 and the follow Method 22-like Criteria procedures. 64.3(b)(3)] Monitoring frequency One six-minute Method 22-like observation per bagfilter outlet shall be performed 64.3 b 4 dail.. Data collection The results of the monitoring action will be recorded,including the date and time. procedure [64.3(b)(4)] Recordkeeping Requirements [15A NCAC 02Q .0508(f),40 CFR 64.9] d. The owner or operator shall maintain records of the following: i. Date and time of all monitoring activities; ii. The results of Method 22-like observations,noting any excursions along with corrective actions taken; iii. The results of any inspections or maintenance performed on the associated control devices/bagfiiters; iv. Any variance from manufacturer's recommendations, if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and recordkeeping is not conducted. Reporting Requirements[15A NCAC 02Q .0508(f),40 CFR 64.9] e. The Permittee shall suhmit a summary report of all monitoring postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations Permit No.03424T28 Page 14 for the requirements of this permit must be clearly identified. At a minimum,the report sball include the following elements: i. Summary information on the number, duration and cause(including unknown cause, if applicable) of excursions or exceedances,as applicable,and the corrective actions taken; ii. Summary information on the number,duration and cause(including unknown cause, if applicable)for monitor(pressure gauge) downtime incidents (other than downtime associated with.zero and span or other daily calibration checks,if applicable);and iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40 CFR 64.8.Upon completion of a QIP,the owner or operator shall include in the next summary report documentation that the implementation of the plan has been completed and reduced the likelihood of similar levels of excursions or exceedances occurring. C. Edge Sealer Spray Booth(ID No.ES21) The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation Particulate matter adequate duct work and properly designed collectors 15A NCAC 02D .0512 Visible emissions 20%opacity 15A NCAC 02D .0521 HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q ,0317 for less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC See Section 2.2 A.1 021).1111 Odorous emissions State-enforceable only 15A NCAC 02D .1806 See Section 2.2 A,4, -Multiple Emission Sources 1. 15A NCAC 02D .0512: PARTICULATES FROM MISCELLANEOUS WOOD PRODUCTS FINISHING PLANTS a. The Permittee shall not cause, allow, or permit particulate matter caused by the working, sanding, or finishing of wood to be discharged from any stack, vent, or building into the atmosphere without providing, as a minimum for its collection, adequate duct work and properly designed collectors. In no case sball the ambient air quality standards be exceeded beyond the property line. Monitoring [15A NCAC 02Q .0508(f)] b. Particulate matter emissions from this emission source shall be controlled by adequate ductwork and properly designed collectors. To assure compliance, the Permittee shall perform inspections and maintenance. As a minimum, the inspection and maintenance program shall include: i. weekly inspection of the spray booths'filters noting the condition; and ii. annual (for eacb 12-month period following the initial inspection) inspection of the associated ductwork noting structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the filters are not inspected and maintained. Recordkeeping[15A NCAC 02Q .0508(f)] c. The results of inspection and maintenance for the spray hootbs shall be maintained in a logbook(written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection;and iii. the results of maintenance performed on any filters. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not maintained. Permit No.03424T28 Page 15 Reporting [15A NCAC 02Q .0508 (f)] d. The Permittee shall submit the results of any maintenance performed on the filters or ductwork within 30 days of a written request by the DAQ. e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this emission source shall not be more than 20 percent opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521 (d)] Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance General Condition JJ. If the results of this test are above the limit given in Section 2.1 C. 2. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521. Monitoring [15A NCAC 02Q .0508(f)] c. To assure compliance,once a month the Permittee shall observe the emission points of this source for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement.If visible emissions from this source are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below, or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 C.2.a. above. If the above-normal emissions are not corrected per(i) above or if the demonstration in(ii)above cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521. Recordkeepin_[15A NCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not maintained Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Permit No.03424T28 Page 16 D. Diesel-fired Non-Emergency Generator(ID No.ES-23) The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516 Visible emissions 20 percent opacity 15A NCAC 02D.0521 Various Standards of Performance for Stationary 15A NCAC 02D.0524 Compression Ignition Internal Combustion Engines (40 CFR 60, Subpart IIII) Hazardous air National Emission Standards for Hazardous Air 15A NCAC 02D .1111 pollutants Pollutants from Stationary Reciprocating Internal (40 CFR 63, Subpart Combustion Engines I ZZZZ) 1. 15A NCAC 02D.0516; SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from this source(ID No.ES-23)shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances shall be included when determining compliance with this standard. Testing[15A NCAC 02Q .0508(t)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 D.La above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0516. _Monitorinz/Recordkeepin2/Reporting[15A NCAC 02Q .0508(t)] c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from the firing of diesel in this source. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from this source (ID No. ES-23) shall not be more than 20 percent opacity (except during startup, shutdowns, and malfunctions approved as such according to procedures approved under 15A NCAC 02D.0535)when averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(t)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1. D.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521. Monitorine/Recordkeepin [15A NCAC 02Q .0508(t)] c. No monitoring/recordkeeping/reporting is required for visible emissions from the firing of diesel in this source. 3. 15A NCAC 02D.0524: NEW SOURCE PERFORMANCE STANDARDS Applicability [15A NCAC 02Q .0508(f),40 CFR 60.4200(a)(2)(i)] a. For this engine,the Permittee shall comply with all applicable provisions,including the requirements for emission standards, notification, testing, reporting, record keeping, and monitoring, contained in Environmental Management Commission Standard 15A NCAC 02D .0524 "New Source Performance Standards (NSPS)" as promulgated in 40 CFR Part 60 Subpart IIII, "Standards of Performance for Stationary Compression Ignition Internal Combustion Engines," including Subpart A "General Provisions." Permit No.03424T28 Page 17 General Provisions [15A NCAC 02Q .0508(f)] h. Pursuant to 40 CFR 60 .4218, The Permittee shall comply with the General Provisions of 40 CFR 60 Subpart A as presented in Table 8 of 40 CFR 60 Subpart IM. Emission Standards [15A NCAC 02Q .0508(f)] c. The Permittee shall comply with the emission standards for new nonroad CI engines in 40 CFR 60.4201 for the same model year and maximum engine power for this engine. [40 CFR 60.4204(b)] Fuel Requirements [15A NCAC 02Q .0508(f)] d. The Permittee shall use diesel fuel in the engine with: i. a maximum sulfur content of 15 ppm; and ii. a minimum cetane index of 40 or a maximum aromatic content of 35 volume percent. [40 CFR 60.4207(b)and 40 CFR 80.510(h)] Testing [15A NCAC 02Q .0508(f)] e. If emissions testing is required, the testing shall be performed in accordance with General Condition 77. If the results of this test are above the limits given in Sections 2.1 D.3.c and d above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0524. Compliance Requirements [15A NCAC 02Q .0508(b)] f. The Permittee shall meet the following: i. operate and maintain the engines and control devices according to the manufacturer's emission related-written instructions over the entire life of the engine; ii. change only those emission-related settings that are permitted by the manufacturer; and iii. meet the requirements of 40 CFR 89, 94 and/or 1068 as applicable. [40 CFR 60.4206 and 60.4211(a)] g. The Permittee shall comply with the emission standards in Section 2.1 D.3.c by purchasing an engine certified to the emission standards in Section 2.1 D.3.c. The engine shall be installed and configured according to the manufacturer's emission-related specifications. [40 CFR 60.4211(c)] h. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524, if the requirements in Sections 2.1 D.3.f and g are not met. Monitorine/Recordkeeping [15A NCAC 02Q .0508(f)] j. If the engine is equipped with a diesel particulate filter,the Permittee must install a backpressure monitor on the engine that notifies the owner or operator when the high hackpressure limit of the engine is approached. [40 CFR 60.4209(b)] k. If the Permittee does not install,configure,operate,and maintain the engine and control device according to the manufacturer's emission-related written instructions, or if the Permittee changes emission-related settings in a way that is not permitted by the manufacturer, the Permittee must demonstrate compliance by keeping a maintenance plan and records of conducted maintenance and must,to the extent practicable, raintain and operate the engine in a manner consistent with good air pollution control practice for minimizing emissions. [40 CFR 60.4211(g)(2)] 1. To ensure compliance, the Permittee shall perform inspections and maintenance on the engine as recommended by the manufacturer per 40 CFR 60.4206 and 40 CFR 60.4211(a). The results of inspection and maintenance shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following; i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the engine; iv. any variance from manufacturer's recommendations,if any,and corrections made; v. if a PM filter is used,records of any corrective action taken after the hackpressure monitor has notified the owner or operator that the high backpressure limit of the engine is approached [40 CFR 60.4214(c)];and Permit No. 03424T28 Page 18 vi. documentation from the manufacturer that the engine is certified to meet the emission standards in Section 2.1 D.3.c. m. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if the monitoring in Sections 2.1 D.3 j through 1 is not conducted or the records are not maintained. Reporting [15A NCAC 02Q .0508(f)] n, The Permittee shall suhmit a summary report of monitoring and recordkeeping activities given in Section 2.1 D.3 j through 1 above postmarked on or before January 30 of each calendar year for the preceding six- month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of noncompliance with the requirements of this permit shall be clearly identified. 4. 15A NCAC 02D AII1 NL X VIUM ACHIEVABLE CONTROL TECHNOLOGY Applicability [40 CFR 63,6585,6590(a)(2)(iii)] a. For this source(a new stationary RICE located at an area source of HAP emissions)the Permittee shall comply with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in Environmental Management Commission Standard 15A NCAC 02D .1111 "Maximum Achievable Control Technology" (MALT) as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emission Standards For Hazardous Air Pollutants For Stationary Reciprocating Internal Combustion Engines"and Subpart A"General Provisions." 5tationary RICE subiect to Regulations under 40 CFR Part 60 [15 A NCAC 02Q.0508(f)] b. Pursuant to 40 CFR 63.6590(c)(1),this source must meet the requirements of 40 CFR 63 Subpart ZZZZ and Subpart A by meeting the requirements of 40 CFR 60 Subpart 1111. No further requirements apply for these engines under 40 CFR 63 Subpart ZZZZ and Subpart A. If these requirements are not met,the Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111. Permit No.03424T28 Page 19 2.2 - Multiple Emission Source(s) Specific Limitations and Conditions A. Facility-wide: The followinY,table provides a summary of limits and standards for the emission source s i described above: Regulated Pollutant Limits/Standards Applicable Regulation HAPs less than 10 tons per year of any individual HAP and 15A NCAC 02Q .0317 for less than 25 tons per year of a combination of HAPs avoidance of 15A NCAC 02D .1111 Toxic air pollutants State-enforceable only 15A NCAC 02D.1100 Allowable emission rates Toxic air pollutants State-enforceable only 15A NCAC 02Q .0711 Toxic Pollutant Permitting Exemption Rates Odorous emissions State-enforceable only 15A NCAC 02D .1806 Odorous emissions must be controlled 1. 15A NCAC 02Q.0317 for avoidance of 15A NCAC 02D.1111 LIMITATION TO AVOID BEING MAJOR FOR HAZARDOUS AIR POLLUTANTS a. In order to remain classified a minor source for hazardous air pollutants the facility wide emissions shall be less than: i. 10 tons per year of each individual hazardous air pollutant,and ii. 25 tons per year of all hazardous air pollutants combined. The Permittee shall be deemed in noncompliance with this condition if the HAP emissions exceed this limit. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] b. The Permittee shall maintain monthly HAPs emissions records as follows: The Permittee shall calculate the methanol emissions,using the equations below,on a monthly basis,to ensure compliance with condition 2.2 A. 1. a.,above. Facility Wide methanol emissions(tonslmontb)=[Eq. 1 +Eq. 2+Eq. 3] Monthly methanol emissions will be calculated for the dryersiboiler(ES01-A,ES01-13,ES-09, and ES- 10), the presses(ES-13),and vat operations(ES-20). Equation 1: Methanol emissions from the dryersiboiler(ES01-A, ES01-B,ES-09,and ES-10) o.00000es lb of methanol HW SF}+ O.00Ooae 3tt of methanol (SW SFl 1 Eql: Methanol (tons/month) = SF Hardwood �Monthl SF Softwood \month/ (2,nn11, ] taxi Where HW SF=Hardwood production in SF(Square Feet)per month determined on a 3/8 inch basis Emission Factor of Methanol=(0.0000095 lb of methanollSF Hardwood(square feet of Hardwood) SW SF=Softwood production in SF(Square Feet)per month determined on a 318 inch basis Emission Factor of Methanol=(0.000036 lb of methanol/SF Softwood(square feet of Softwood) Permit No.03424T28 Page 20 Equation 2:Methanol emissions from presses(ES-13) o.000ii Eh oFmethano31 (HW SO o.000ii ]b of methanol1 r(SW SF 11l Eq2: Methanol(tons/month) = L� SF xardwood l lmnnthl+ SF softwood 1`lmvT l L �2,000 bsl JI ton J Where HW SF=Hardwood production in SF (Square Feet)per month determined on a 318 inch basis Emission Factor of Methanol=(0.00011 lb of methanol/SF Hardwood(square feet of Hardwood)based on 12/10/2014 emission testing. SW SF= Softwood production in SF(Square Feet)per month determined on a 3l8 inch basis Emission Factor of Methanol=(0.00011 lb of methanol/SF Softwood (square feet of Softwood)based on 12/10/2014 emission testing. Equation 3:Methanol emissions from vat operations(ES-20) (0.0000073]b of methanol) rTotalsFl Eq3: Methanol(tons/month)— l SF1`L month 1 �z,oao lbs} Loa J Where Total SF=Total production in SF(Square Feet)per month determined on a 318 inch basis Emission Factor of Methanol=0.0000073 lb of methanol/SF(square feet) The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if these methanol emissions are not monitored and recorded. Reporting Requirements[15A NCAC 02Q .0508(f)] c. Submit to the Regional Supervisor, Division of Air Quality, semiannually, a report summarizing emissions of hazardous air pollutants containing the following: i. Tons of methanol emitted during the previous calendar year, A. for each month during the semiannual period, and B. for each 12-month period ending on each month during the semiannual period using a 12-month rolling total. The Permittee shall submit this report postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June.The Permittee shall he deemed in noncompliance with 15A NCAC 02D .1111 if these methanol emissions are not reported. STATE-ENFORCEABLE ONLY 2. 15A NCAC 02D.1100: CONTROL OF TOXIC AIR POLLUTANTS a. Pursuant to 15A NCAC 02D ,1100 and in accordance with the approved application for an air toxic compliance demonstration,the following permit limits shall not be exceeded: Emission Source Pollutants Emission Limits Averaging Period Acrolein 2,4 lb/hr Arsenic 1.48 lb/year Benzene 772.92 lb/year Veneer Dryer Beryllium 26.41 lb/year (ID No. ES09} Cadmium 35.2 lb/year Chlorine 101.13 lb/day 27.02 ]blhr