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HomeMy WebLinkAboutAQ_F_2000130_20200506_CMPL_InspRpt (4) Zpoor�,o - Alb NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Blue Rock Materials,LLC NC Facility ID 2000130 Inspection Report County/FIPS: Cherokee/039 Date: 05/06/2020 Facility Data Permit Data Blue Rock Materials, LLC. Permit 10208/R02 4047 NC Highway 294 Issued 10/20/2016 Murphy,NC 28906 Expires 9/30/2024 Lat: 35d 3.7042m Long: 84d 11.3580m Class/Status Small SIC: 1442/Construction Sand And Gravel Permit Status Active NAICS: 212321/Construction Sand and Gravel Mining Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Chester Patterson Chester Patterson Chester Patterson NSPS: Subpart 000 Manager/Partner Manager/Partner Manager/Partner (828)479-3581 (828)479-3581 (828)479-3581 Compliance Data Comments: Inspection Date 05/06/2020 Inspector's Name Michael Koerschner Inspector's Signature: Operating Status Operating Compliance Code Compliance-inspection Action Code PCE Date of Signature: On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2015 *Highest HAP Emitted(inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date * Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Directions: From Murphy follow US 64 west far about 8 miles to the Ranger area and turn right onto NC Hwy 294. Follow NC Hwy 294 for about 4 miles. The facility is on the left behind a pasture and residence. Safety Equipment Required: Hard hat, safety shoes, safety glasses, safety vest, and earplugs. Facility Overview 1. Discussion/Introduction On 5/06/2020,I contacted facility representative Cecil Patterson to perform a partial/virtual inspection..This facility re-commenced operations in November,2019 with portable equipment.There is a jaw crusher(2002),a screen (2017),then a cone crusher(2017)and another screen(2017).A recent photo of the current set-up is pasted below: S 2. Facility Contacts The facility contacts appear to be current and up-to-date in IBEAM. • 3. Facility Description The facility is a small rock crushing operation rated at 200 tons/hour.The facility was previously owned/operated by another entity and underwent an ownership/name change in 2016.At that time,the permitted equipment list included a 623 BP diesel generator which was listed on the Air Permit as subject to NSPS 1I11 and MACT/GACT ZZZZ.The diesel generator was not transferred with the sale of the facility and therefore the facility's permitted equipment is only the above pictured crushing,screening,and conveying operations.All equipment on-site is portable(on tracks)crushing, screening,and conveying equipment. 4. Discussion: I discussed the air permit requirements with Mr.Cecil Patterson. Mr.Patterson indicated that they were considering increasing the facility's lease to include more space. I informed him that this was totally within our rules.Mr. Patterson stated that there would be no additional equipment.The facility is currently open 7-5 M-F and 7-12 Saturdays. Current employees at this site are 6-7 full time employees.The facility does have a water truck used to keep dust down.Mr.Patterson indicated that the operation is generally not dusty. I informed Mr.Patterson that based on the 5/31/2018 Permit Procedures Memo titled"Procedures for Rock Quarry Permitting,"the facility could probably request exemption from permitting per 2Q.0102(d)—which exempts facilities: "whose actual emissions ofparticulate matter(PMIO), sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, hazardous air pollutants, and toxic air pollutants are each less than five tons per year and whose actual total aggregate emissions are less than 10 tons per year shall not be required to obtain a permit pursuant to 15A NCAC 02Q.0300. This Paragraph shall not apply to synthetic minor facilities that are regulated pursuant to 15A NCAC 02Q.0315." Mr.Patterson was interested in the memo and I forwarded it to him via 5/06/2020 email,the text of which is pasted below: Mr. Patterson; Based on a cursory review—and the absence of the 623 HP diesel generator, it appears to me that Blue Rock could be exemptfrom air permitting per the fourth bullet of the attached memo. I would like to know the ton per hour rating of the crushing operations: Portable Jaw Crusher Portable Cone crusher As we discussed, there are no air quality limitations on thefootprint ofyour operation. Ifyou choose to request permit exemption,please draft a letter requesting exemption from air permitting and we'll proceed from there. Thanks for your time! 5. Conclusion/Recommendations Based on the recent permitting procedures memo,it appears that this facility is not required to maintain an air permit.I recommend following up with the facility to pursue permit exemption.