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HomeMy WebLinkAboutAQ_F_0400005_20200423_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Adams an Old Castle Company-Lilesville NC Facility ID 0400005 Inspection Report County/FIPS: Anson/007 Date: 04/24/2020 Facility Data Permit Data Adams an Old Castle Company-Lilesville Permit 01759/R22 351 Hailey's Ferry Road Issued 3/8/2017 Lilesville,NC 28091 Expires 2/28/2025 Lat: 34d 57.5360m Long: 79d 57.4490m Class/Status Synthetic Minor SIC: 3272/Concrete Products,Nec Permit Status Active NAICS: 32739/Other Concrete Product Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Kevin Tucker Colin Clampett Doug Fouts Plant Manager President EH&S Manager (704) 848-4144 (336)275-9114 (336)275-9114 Compliance Data Comments: PARTIAL INSPECTION—COVID-19 Inspection Date 04/23/2020 Inspector's Name Jeffrey Nelson Inspector's Signature: Il ,l Operating Status Operating Compliance Code Compliance-inspection Action Code PCE Date of Signature: --7 f `ZU On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2015 3.07 --- 0.7900 0.0400 0.6600 0.9800 28.30 2010 0.4400 0.0100 0.8800 0.0500 0.7400 0.2300 31.49 *Highest HAP Emitted(inpounds) Five Year Violation History: Date Letter Type Rule Violated Violation Resolution Date 04/21/2017 NOV/NRE 2D .0521 Control of Visible Emissions 05/05/2017 Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested I. DIRECTIONS TO SITE: From FRO,take Hwy 401 South to Wagram. Turn right onto Old Wire Road (Hwy 144)and go— 11 '/z miles to Laurel Hill. Turn right onto US 74 West and continue for—25 miles until you enter Anson County,just after crossing the Pee Dee River. Go—5 more miles to Hailey's Ferry Road(crossroads SR 1801),where there is a large antique cart in a yard on the right and a sign for Welika Fish Camp on the left. Turn left, go almost .2 mile, and then just before the railroad tracks,take a left onto facility's dirt drive. Main office is on the right. IL SAFETY: Standard DAQ safety equipment, including vest. Watch for forklifts and truck traffic throughout the whole facility during inspection. Stairs and ladders are slippery because of cement dust III. FACILITY DESCRIPTION: Adams is a mineral mixing and packaging facility that primarily manufactures bagged concrete. It also produces play sand, all-purpose sand, and mortar. The processing plant is on contiguous property with the W. R. Bonsal mine.Raw materials are delivered on site, processed and dried through the sand and gravel dryer and stored in designated silos. They are then blended and packaged/bagged according to the specified concrete mix and customer. The company has 20 employees (including drivers)and operates 6AM—2:30PM Mon-Fri, 40 hrs/wk, 52 wks/yr. IV. INSPECTION SUMMARY: On Thursday,April23,2020,I,Jeff Nelson, of the DAQ Fayetteville Regional Office, spoke with Kevin Tucker, Plant Manager at Adams an Old Castle Company.The purpose of this call was to perform a partial compliance inspection during the COVID-19 outbreak.No physical inspection of the facility was performed.Items discussed during this call were the following: a. Is the facility operating? Yes,the facility is operating with normal hours,both shifts are off early to promote social distancing. b. Is the facility continuing to operate all relevant control devices? Yes, all control devices are being operated when the sources are operated. C. Are all the required monitoring, inspection, and recordkeeping activities being conducted as required in the air permit? Yes, all these activities are being conducted as required. d. Are all periodic reports being submitted per the permit requirements? Yes,all reports have been submitted as required. It is expected that all reports will be submitted as per the permit requirements. e. Is the permit nearing expiration? No. The permit expires on February 28, 2025. The company plans to submit a permit renewal application on time. f. Is the Air Quality Emission Inventory due soon? No the Emission Inventory is not due until the next permit renewal,which will be during 2025. g. Is there any upcoming testing required? There is no upcoming testing. h. Are there any operating issues at this time, or do they foresee any operating issues that will affect their ability to meet the air quality requirements? Production has been the same; however, they have allowed their night shift and day shift to leave an hour early to help promote social distancing. i. Do they require any assistance from DAQ at this time? No assistance is required at this time. V. NON-COMPLIANCE HISTORY SINCE 2010: January 18, 2012 -NOD Failure to renew Air Permit April 21,2017—NRE for excessive visible emissions. VI. RISK MANAGEMENT (112r): This facility does not store any 112(r) subject materials above threshold limits. Therefore, it is not required to maintain a written Risk Management Plan (RMP). VH. CONCLUSION AND RECOMMENDATIONS: This inspection was completed over the phone during the COVID-19 outbreak.The facility appears to be in compliance with applicable air quality rules at the time of the call.I recommend that we visit the facility later this fiscal year after the COVID-19 restrictions are lifted to conduct a full compliance inspection PINK SHEET ADDITIONS: • None JIn