AQ_F_1800555_20200602_CMPL_InspRpt_PCE

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Haworth,Inc. dba Legacy Furniture Group,Inc.
NC Facility ID 1800555
Inspection Report County/FIPS: Catawba/035
Date: 05/20/2020
Facility Data Permit Data
Haworth,Inc.dba Legacy Furniture Group, Inc. Permit 10034/R01
1610 Deborah Herman Road Issued 9/9/2014
Conover,NC 28613 Expires 8/31/2022
Lat: 35d43.0110m Long: 81d 15.6620m Class/Status Small
SIC: 2521 /Wood Office Furniture Permit Status Active
NAICS: 337211 /Wood Office Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Andrew Dilley Vyanna Reddiar Jim Kozminski
Manufacturing Engineer I Plant Manager Advanced Environmental
[phone] [phone] Engineer
[phone]
Compliance Data
Comments:
Inspection Date 05/20/2020
Inspector's Name Ryan Mills
Inspector's Signature: J2lfaut. a. uffi ,/byW Operating Status Operating
Compliance Code Compliance-inspection
�q
Action Code PCE
Date of Signature:Yam 2202U On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2013 --- --- 7.60 --- --- 576.00
*Highest HAP Emitted in p2jjnds
Five Year Violation History:None
Date Letter Tyoe Rule Violated Violation Resolution.Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Haworth,Inc. dba Legacy Furniture Group„Inc.
May 20, 2020
Page-2—
Type Action: _Full Compliance X Partial Compliance _Complaint Other:
Evaluation Evaluation/Reinspection Investigation
Data Date submitted for initial review 6/2/2020 _IBEAM WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint
IBEAM Planning,Next Inspection Date
Directions:
From MRO,travel I-77 north to I-40 west to Conover. Take exit 130 (Old Hwy. 70)and turn right.
Travel approximately 3 miles and turn left onto Deborah Herman Road. The facility is located on the left
at 1610 Deborah Herman Road. The sign by the road reads,"Haworth Health Environments
Safety Equipment:
Safety glasses, ear protection and safety shoes are recommended.No site inspection was made during this
partial inspection.
Safety Issues•
During the previous full compliance evaluation on April 17,2018,no safety issues were noted.
Lat/Lone Coordinates:
A review of the"Facilities Regulated by Air Quality"on the DAQ web site indicated the facility's
location is accurate and matches the facility's latitude and longitude coordinates listed in IBEAM.No
changes to the latitude and longitude coordinates of this facility are needed in IBEAM.
Email Contacts:
The facility contacts were verified with Mr.Andrew Dilley, Manufacturing Engineer I. No changes were
needed.
Summary
This partial compliance evaluation was conducted via TEAMS on May 20,2020 between Mr.Andrew
Dilley and myself. This partial compliance evaluation was conducted without visiting the site because of
the travel ban imposed by the Governor due to the ongoing corona virus pandemic.

Haworth,Inc. dba Legacy Furniture Group, Inc.
May 20,2020
Page-3 —
1. Is the facility operating?
Mr. Dilley stated that the plant is still operating at full capacity. This facility manufactures
institutional upholstered furniture for the medical industry and as such, it was deemed essential
and did not close during the pandemic. The facility also converted one of the production lines to
make cloth face coverings and masks for front line workers. During the onsite inspection on
April 17, 2018, the facility was operating forty hours per week with 43 employees.As of the date
of this PCE(May 20, 2020),this was still the case.Mr. Dilley did state that if an onsite inspection
was requested, the inspector would need to go through a health screening at the front desk and to
wear and provide their own PPE.
2. Is the facility continuing to operate all control devices as identified in the air permit?
The facility does not have any control devices.The four emissions sources (ES-1, ES-2, ES-3,
ES-4),which are the four(4) dry-filter type paint spray booths, are operating. The facility uses
Akzo Nobel products (Stain, sealer, and topcoat.)All filters are being kept in operating order
and are being well maintained as stated by Mr. Dilley. Mr. Dilley stated that the filters are
cleaned or replaced every two weeks on average.The facility sprays approximately 125-140
gallons of finishing material per month.
I reminded Mr. Dilley that if the facility continues to operate,then they must continue to maintain
the spray booths in a manner that minimizes overspray and emissions to the outdoors. Mr. Dilley
did not offer any issue the facility might have with keeping the spray booths in operable condition
during the pandemic.
3. Are all the required monitoring, inspections, maintenance, and recordkeeping activities being
conducted as required in the air permit?
The facility does not have any monitoring, inspection,maintenance, or recordkeeping required by
their air permit.
4. Are periodic reports being submitted according to the air permit requirements?
This facility does not have any reports that are required to be submitted to the Mooresville
Regional Office.
5. When is the Permit Expiring?
The Air Permit will be expiring on August 31,2022. I reminded Mr. Dilley that the permit
renewal application must be submitted at least 90 days prior to the permit expiring. The permit
renewal application must also include an emission inventory for calendar year 2021. 1 instructed
Mr. Dilley to contact DAQ-MRO if he has any questions or concerns regarding the permit
renewal.
6. Does the facility have an upcoming stack test?
This facility does not have any stack test requirements.

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Haworth,Inc. dba Legacy Furniture Group, Inc.
May 20,2020
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7. Are there any operating issues at this time or do thev foresee any operating issues that will affect
their ability to meet the air quality requirements?
Mr. Dilley did not have any concerns wit Haworth, Inc. being able to meet the requirements of
the Air Quality permit.
8. Does the facility have any concerns meeting the requirements of 112 r
The facility is not subject to 112(r).
9. Conclusion
It appears the facility is operating in compliance with their current air permit and is not currently
impacted by the COVID-19 virus. The"PCE Status of Facilities"was updated on SharePoint.
RCM:Ihe
c: MRO File
https://neconnect.shuepoint.com/sites/DAQ-MRO/Counties/CATAN f BA/00555/INSPECT_PCE_20200520.docx