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HomeMy WebLinkAboutAQ_F_2100073_20200529_ST_RvwMemo Chowan County DIVISION OF AIR QUALITY Technical Services Section May 29, 2020 MEMORANDUM To: Betsy Huddleston, Washington Regional Office From: Gregg O'Neal, P.E., Stationary Source Compliance Branch (SSCB) Subject: Regulator Marine, Inc. Edenton, Chowan County, North Carolina Facility ID 2100073, Air Permit No. 07132T13 Carbon Monoxide Emissions Testing of MACT Subpart ZZZZ Diesel-Fired Peak Shaving Generator (I.D. No. ES-14) Performed October 29, 2019 by Integrity Air Monitoring, Inc. Tracking No. 2019-335ST Integrity Air Monitoring performed EPA Method 10 for carbon monoxide (CO) emissions. Generator ES-14 is a Caterpillar peak shaving generator rated at 764 horsepower (hp) maximum capacity. The electrical rated capacity of the generator is approximately 576 kW. This test was performed with the generator operating within ±10 of normal load which is approximately 250 kW according to section 1.1 in the report. The engine CO emissions are controlled by oxidation catalyst CD-14. During testing air permit number 07132T12 was in effect. 40 CFR 63 Subpart ZZZZ National Emission Standards for Hazardous Air Pollutants for Reciprocating Internal Combustion Engines (RICE) applies and requires at least a 70% or more reduction of CO emissions by the catalyst. In addition, permit condition (2.1.B.3.1) requires the permittee to maintain the catalyst so the pressure drop across it does not change by more than 2 inches of water or±10% from the pressure drop measured during the most recent performance test. Permit condition (2.1.B.3.k) requires maintaining the temperature of the exhaust so that the catalyst inlet temperature is greater than or equal to 450 OF and less than or equal to 1350 IF [See: 40 CFR 63.6600(b), Table 2a, Table 2b]. The test results are tabulated below. 40 CFR 63 Subpart ZZZZ: EPA Method 10 - CO Emissions 10-29-2019 Test Results Actual Catalyst CO ppmvd at Reduction Source ID Generator Inlet AP Across 15%02 Efficency and Serial# Power Output Temperature Catalyst Inlet Outlet Result Required Standard Compliance ES-14 248.3 kW #3PG01814 (99%of max Not reported Not reported 47.80 0.312 99.3% >_70% 63 ZZZZ Indicated Normal) According to section 1.2 in the report Regulator Marine was not able to recover the one-minute test period data for the inlet and outlet differential pressure and engine temperature. Since this information was not available the most recent CO Emissions performance test (i.e., 10-25-2018) values for Catalyst Inlet Temperature at 685.2 OF and AP Across Catalyst at 0.33 inches H2O will remain. Compliance was indicated for peak shaving generator ES-14 with 40 CFR 63 Subpart ZZZZ, for CO emissions despite the deficiencies in collection of the catalyst operation parameters noted above. If there are any questions concerning this matter, please contact me at (919) 707-8415 or gregq.oneal(@ncdenr.gov. cc: Central Files, Chowan County IBEAM Documents - 2100073