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HomeMy WebLinkAboutAQ_F_0400045_20200522_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AYR QUALITY Hildreth Ready Mix,LLC NC Facility ID 0400045 Inspection Report County/FIPS: Anson/007 Date: 05/22/2020 Facility Data Permit Data Hildreth Ready Mix,LLC Permit 08715/G04 878 City Pond Road-SR 1142 Issued 4/17/2018 Wadesboro,NC 28170 Expires 3/31/2026 Lat: 34d 55.4970m Long: 80d 5.9570m Class/Status Small SIC: 3273/Ready-Mixed Concrete Permit Status Active NAILS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Karl Hildreth Karl Hildreth Karl Hildretb Owner Owner Owner (704)694-2034 (704)694-2034 (704)694-2034 Compliance Data comments: PARTIAL INSPECTION— COVID-19 j Inspection Date 05/22/2020 Inspector's Name Mike Turner Inspector's Signature: � �IM Operating Status Operating Compliance Code Compliance-inspection Action Code PCE Date of Signature: $la � � On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2017 1.25 --- --- 0.3800 0.1130 2012 0.7200 --- --- --- --- 0.2200 0.0610 *Hi hest HAP Emitted(in pounds) Five Year Violation History: Date Letter Type Rule Violated Violation Resolution Date 03/23/2018 NOV Permit Late Report(excluding ACC) 03/25/2018 03/21/2017 NOV Permit Late Report(excluding ACC) 03/13/2017 Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested L DIRECTIONS TO SITE From FRO take Green Street to Gillespie and merge onto 195 BUS/301 S. Merge onto 301 S.,then take a right onto NC 71. Continue to follow signs for NC 71. Merge onto HWY 74 W.and continue for 49 miles to Wadesboro.In Wadesboro,take Hwy 742 south for 3.5 miles to City Pond Road and turn right. Hildreth Ready Mix is approximately 2 miles on the right. If no one is at the plant,take Hildreth Road, which is just past plant, up to the office on the right. H. SAFETY Standard FRO safety gear is required including steel toed shoes,safety glasses,hearing protection,and a safety vest. The inspector should be mindful of vehicular and heavy equipment traffic. III. FACILITY/PROCESS DESCRIPTION Hildreth Ready Mix,LLC is a small truck mix, concrete batch plant. Cement is stored in silos and mixed with aggregate and sand(both stockpiled on site),all of which is mixed with water inside a cement truck.The loadout and silos are controlled by a central dust collector. A second bagfilter,which was previously used as a dedicated control for one of the silos is still in place,but is no longer operating. To produce the septic tanks,cement is poured into 1,000-gallon, 1,200-gallon,or 1,500-gallon molds and allowed to cure for 28-30 days.The molds are removed and septic tanks are delivered and installed on site. Although septic tanks are still produced on site,most of Mr. Hildreth's business now is delivering concrete from his batch plant,which is operated on an"as needed"basis. IV. INSPECTION SUMMARY: On 22 May 2020,I,Mike Turner,of the Fayetteville Regional Office DAQ,and Denise Bruce, also of FRO DAQ, conducted a partial compliance evaluation for Hildreth Ready Mix,LLC.I spoke with Mr. Karl Hildreth, owner of this facility. The purpose of this call was to perform a partial compliance inspection of this facility during the COVID-19 outbreak.No physical inspection of the plant was performed. a. Is the facility operating? If so,are they operating as normal,or have they curtailed some operations or operating at lower capacity? The facility is operating as normal. b. If operating,are they continuing to operate any required control devices? This facility is continuing to operate all required control devices. c. Are they conducting all the required monitoring,inspections,and recordkeeping for the processes? This facility is conducting all required maintenance, inspections, and recordkeeping. d. If they have reports due,do they anticipate them being delayed? This facility is not required to send in any reports. e. If the permit renewal is due this year,do they anticipate the renewal application being delayed? This facility does not have a permit up for renewal this year.The date of this facility's next permit renewal is March 31, 2026. f. If they have an Air Quality Emission Inventory due June 30`", do they anticipate it being delayed? N/A g. Do they have any upcoming testing? If so,do they intend to conduct that testing,or do they intend to delay the test until after the COVID-19 crisis? This facility does not have any upcoming testing. h. If they intend to delay the testing,be prepared to discuss the requirement to request a force majeure extension from DAQ. See the draft guidelines for requesting extensions on the SharePoint site: N/A i. Are there any operating issues at this time, or do they foresee any operating issues that will affect their ability to meet the air quality requirements? This facility has no operating issues at this time and does not foresee any operating issues. j. Do they require any assistance from DAQ at this time? No assistance is required from DAQ at this time. V. NON-COMPLIANCE HISTORY SINCE 2010: NOV— Reporting Requirements 23 March 2018 NOV— Reporting Requirements 21 March 2017 NOD— Reporting Requirements 28 March 2016 NOV— Reporting Requirements 28 May 2010 VI. CONCLUSION AND RECOMMENDATIONS: Hildreth Ready Mix,LLC appeared to be operating IN COMPLIANCE with their air quality permit during the partial inspection on 22 March 2020.I recommend that DAQ complete a physical inspection of this facility as part of a full compliance inspection after the COVID-19 crisis has passed. VII. PINK SKEET ADDITIONS: None /wmt