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HomeMy WebLinkAboutAQ_F_1300051_20200504_PRMT_Permit ROY COOPER Governor MICHAEL S.REGAN Secretary MICHAEL ABRACZINSKAS "' QUV4 " Director NORTH CAROLINA Environmental Quality May 4,2020 Mr. Scott Seebold Vice President of President S&D Coffee,Inc. 300 Concord Parkway South Concord,NC 28027 SUBJECT: Air Quality Permit No. 05029T20 Facility ID: 1300051 S&D Coffee,Inc. Concord,NC Cabarrus County Fee Class: Title V PSD Class: Minor Dear Mr. Seebold: In accordance with your completed Air Quality Permit Application for a Significant Modification of your Title V permit received November 26,2019 and a change of ownership of your Title V permit received March 9, 2020, we are forwarding herewith Air Quality Permit No. 05029T20 to S&D Coffee, Inc. 300 Concord Parkway South, Concord, North Carolina authorizing the construction and operation, of the emission source(s) and associated air pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 02Q .0503(8) have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for the annual compliance certification are contained in General Condition P in Section 3.The current owner is responsible for submitting a compliance certification for the entire year regardless of who owned the facility during the year. As the designated responsible official it is your responsibility to review, understand, and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any term or condition of the attached permit reviews,understands, and abides by the condition(s) of the attached permit that are applicable to that particular emission source. If any parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 150B-23, and filed with both the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing. Unless a request for a hearing is made pursuant to NCGS 15013-23, this Air Quality Permit shall be final and binding 30 days after issuance. D Q � North Carolina Department of Environmental Quality I Division of Air Quality 217 West Jones Street 1 1641 Mail Service Center I Raleigh,North Carolina 27699-1641 NCR�H CAROLINA �/ Qepa rl of fmimn—tal Quali 919.707.8400 Mr. Scott Seebold May 4,2020 Page 2 You may request modification of your Air Quality Permit through informal means pursuant to NCGS 150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under NCGS 150B-23. The construction of new air pollution emission source(s) and associated air pollution control device(s), or modifications to the emission source(s) and air pollution control device(s) described in this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Permittee has fulfilled the requirements of NCGS 143-215.108A(b) and received written approval from the Director of the Division of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to commencing construction is a violation of NCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as described in NCGS 143- 215.114A and 143-215.114B. Cabarrus County has triggered increment tracking under PSD for PMIo, SO2 and NOx. This modification will result in an increase in 3.75 pounds per hour of PMIo. This Air Quality Permit shall be effective from May 4, 2020 until March 31, 2021, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Should you have any questions concerning this matter,please contact Urva Patel at(919) 707-8405 and Urva.Patelnncdenr.gov. Sincerely yours, b�llfl� V� William D.Willets,P.E.,Chief,Permitting Section Division of Air Quality,NCDEQ Enclosure c: Kelly Fortin,EPA Region 4(Permit and review) Mooresville Regional Office Central Files Connie Horne(cover letter only) Mr. Scott Seebold May 4,2020 Page 3 ATTACHMENT to Permit No. 05029T20 Insignificant Activities per 15A NCAC 02Q .0503(8) - FEmission Source ID No. Emission Source Description I-ES-RI-RC, I-ES-R2-RC, Four closed loop roasting cyclones I-ES-R3-RC, and I-ES-R5-RC IS-SR2 Probat Probatino Tabletop natural gas-fired(0.0185 lbper million Btu)roaster associated with research and development operations IS-GCR Ground coffee remixing process with associated dust collector(11) No. CD-GCR) IS-GCSS Two(2) series of ground coffee storage silos with associated bin vents(ID No. CD-GCSSBV) IS-CC-1 and IS-CC-2 Two Chaff collection cyclones IS-CD-CHS 1-C Chaff handling system No. 1 -cyclone IS-CD-CHS2-C Chaff handling system No. 2 -cyclone IS-CD-CHS 1-DLC Chaff handling system No. 1 -divert line cyclone IS-CD-CHS2-DLC Chaff handling system No. 2 -divert line cyclone IS-401/402-BF Ground coffee conveying and packaging line with bagfilter IS-CHPS Chaff Handling and Pelletizing System IS-SGCHD Spent Grounds Coffee Handling and Drying System IS-DCGPS Dried Coffee Grounds Pelletizing System IS-TLFS Tea Leaf Flavoring Station 1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or that the Permittee is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 02D .1100"Control of Toxic Air Pollutants"or 02Q .0711 "Emission Rates Requiring a Permit." 3. For additional information regarding the applicability of MACT or GACT see the DAQ page titled "Specific Permit Conditions Regulatory Guide." The link to this site is as follows: http://deq.nc.gov/about/divisions/air-quali , /air-quality_permits/specific-permit-conditions- re ug latory_guide. Mr. Scott Seebold May 4,2020 Page 4 Summary of Changes to Permit The following changes were made to the S&D Coffee,Inc.—Concord,Air Permit No.05029T19: Page No. Section Description of Changes Cover Letter NA • Update cover letter for application number,permit numbers,dates, fee class,PSD increment statement and Chief name. Permit Cover NA • Insert new issuance,complete application date and application number. Insignificant • Added Tea Leaf Flavoring Station(ID No. IS-TLFS) as an Activity List insignificant activity. 20-22 2.1 H • Added section for five new coffee been grinders (ID Nos. ES-CBG1 through ES-CBG5)and their associated Dust Collector(ID No. CD-5CBG-DC)and Coffee Bean Flavoring Booth ID No. ES-CBFB) 23 2.2 B • Added Coffee Bean Flavoring Booth(ID No. ES-CBFB) State of North Carolina Z�J� Department of Environmental Quality NORTH CAROLINA Division Of Air Quality Department of Environmental Duality AIR QUALITY PERMIT Permit No. Replaces Permit No.(s) Effective Date Expiration Date 05029T20 05029T19 May 4, 2020 March 31, 2021 Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to construct and operate the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the provisions of Article 21 B of Chapter 143,General Statutes of North Carolina as amended,and Title 15A North Carolina Administrative Codes(15A NCAC), Subchapters 02D and 02Q,and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 02Q,the Permittee shall not construct, operate, or modify any emission source(s) or air pollution control device(s) without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit,except as provided in this permit. Permittee: S&D Coffee, Inc. Facility ID: 1300051 Facility Site Location: 300 Concord Parkway South City, County, State,Zip: Concord,Cabarrus County,North Carolina 28027 Mailing Address: 300 Concord Parkway South City, State,Zip: Concord,North Carolina 28027 Application Number: 1300051.20A and 1300051.20B Complete Application Date: November 26,2019 and March 9,2020 Primary SIC Code: 2095 Division of Air Quality, Mooresville Regional Office Regional Office Address: 610 E. Center Ave., Suite 301 Mooresville,NC 28115 Permit issued this the 4t1i day of May, 2020 William D.Willets,P.E., Chief,Air Permitting Section By Authority of the Environmental Management Commission Table of Contents SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1 Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing, monitoring,recordkeeping,and reporting requirements) 2.2 Multiple Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing,monitoring,recordkeeping, and reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms Air Quality Permit No. 05029T20 Page 3 SECTION 1- PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S) AND APPURTENANCES The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances: Page Nos. Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. 5-6,23- Roaster l 25 ES-RI natural gas-fired coffee bean EP-RI- receiving cyclone(40 inches in roasting operation(4.0 million RVC,ES- diameter) and natural gas-fired Btu per hour maximum rated R1-TO thermal oxidizer(3.5 million input;4,400 pounds per hour Btu per hour maximum rated maximum process rate) input)installed in series ES-R1C cooling system(4,400 pounds EP-Rl- cooling/de-stoning cyclone per hour maximum process C/DC (21.5 inches in diameter) rate) 5-6,23- Roaster 2 25 ES-R2-New natural gas-fired coffee bean CD-R2- Natural gas-fired catalytic roasting operation(6.8 million New-CO oxidizer(3 million Btu per Btu per hour maximum rated hour maximum rated input) input and 4,400 pounds per hour maximum process rate) ES-R2C-New cooling and de-stoning system CD-R2- cooling cyclone(63 inches in (4,400 pounds per hour New-CC, diameter) and de-stoning maximum process rate) CD-R2- cyclone(52 inches in diameter) New-DC installed in series 5-6,23- Roaster 3 25 ES-R3 natural gas-fired coffee bean EP-R3- receiving cyclone(40 inches in roasting operation(7.0 million RVC,ES- diameter) and natural gas-fired Btu per hour maximum rated R3-CO catalytic oxidizer(2.6 million input and 8800 pounds per hour Btu per hour maximum rated maximum process rate) input)installed in series ES-R3C cooling and de-stoning system EP-R3-CC, cooling cyclone(88 inches in (8,800 pounds per hour ES-R3-DC diameter) and de-stoning maximum process rate) cyclone(60 inches in diameter) installed in series 5-6,23- Roaster 4 25 ES-R4 natural gas-fired specialty ES-R4-TO natural gas-fired thermal coffee bean roasting operation oxidizer(1.4 million Btu per (0.4 million Btu per hour hour maximum rated input) maximum heat input;405 pounds per hour maximum process rate) Air Quality Permit No. 05029T20 Page 4 Page Nos. Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. 5-6,23- Roaster 5 25 ES-R5 natural gas-fired coffee bean CD-R5- receiving cyclone(88 inches in roasting operation(7.0 million RVC CD- diameter) and natural gas-fired Btu per hour maximum rated R5-CO catalytic oxidizer(2.6 million input; 8,800 pounds per hour Btu per hour maximum rated maximum process rate) input)installed in series ES-R5C cooling and de-stoning system CD-R5-CC (8,800 pounds per hour CD-RS-DC cooling cyclone(88 inches in diameter) and de-stoning maximum process rate) cyclone(88 inches in diameter) installed in series 5-6,23- Roaster 6 25 ES-R6 natural gas-fired coffee bean CD-R6- receiving cyclone(72 inches in roasting operation(3.0 million RVC diameter) and natural gas-fired Btu per hour maximum heat CD-R6-CO catalytic oxidizer(4.2 million input, 6,850 pounds per hour Btu per hour maximum heat maximum process rate) input)installed in series ES-R6C cooling and de-stoning system CD-M-CC cooling cyclone(60 inches in (6,850 pounds per hour CD-R6-DC diameter and de-stoning maximum process rate) cyclone(36 inches in diameter) installed in series 7,23 Green Bean Handling ES-BH1 bean handling system(5.70 BHl-SB settling box in series with a tons/hr maximum process rate) BH1-BF bagfilter(2,398 square feet of filter area) ES-BH2 bean handling system(22.8 CD-BF-1, bagfilter(2,400 square feet of tons/hr maximum process rate) CD-BF-2 filter area) and bagfilter(4,800 square feet of filter area) installed in parallel 9-11 ES-TMP tea leaf mixing and packaging CD-TMP bagfilter(662 square feet of CAM system filter area) 9-10 ES-CBG/CP coffee bean grinding and CD- bagfilter(1,180 square feet of ground coffee CBG/CP filter area) conveying/packaging operation 9-10 ES-NSGBH new side green bean handling CD- bagfilter(1,404 square feet of equipment NSGBH filter area) 1 1-14 ES-EG natural gas-fired emergency NA NA NSPS JJJJ generator(130 kW) MACT ZZZZ 14-17 ES-BLR1 natural gas-fired boiler(10.5 NA NA MACT million Btu per hour maximum DDDDD heat input) Air Quality Permit No. 05029T20 Page 5 Page Nos. Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. 4, 17 ES-CHS 1 and Chaff handling system CD-CHS 1- Bagfilter(862 square feet of ES-CHS2 BF filter area) CD-CHS2- Bagfilter(862 square feet of BF filter area) 19,20 ES-WBTS** Whole Bean Transfer System CD- Bagfilter(564.2 square feet of WBTS** filter area) 20-23 ES-5CBG Five Coffee Bean Grinders CD-5CBG- Dust Collector DC 20-23 ES-CBFB I Coffee Bean Flavoring Booth I NA NA These emission source(s) and/or control device(s) (ID Nos. ES-WBTS and CD-WBTS) are listed as a 15A NCAC 02Q .0501(b)(2) modification. The Permittee shall file a Title V Air Quality Permit Application on or before 12 months after commencing operation in accordance with General Condition NN.1. The permit shield described in General Condition R does not apply and compliance certification as described in General Condition P is not required. Air Quality Permit No. 05029T20 Page 6 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1 Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s)and associated air pollution control device(s)and appurtenances listed below are subject to the following specific terms,conditions,and limitations,including the testing,monitoring,recordkeeping,and reporting requirements as specified herein: A. Coffee bean roasting operations including six (6) roasters and associated cooling and de-stoning systems: Roaster No. 1 (ID No. ES-Rl) associated with Receiving Cyclone (ID No. EP-RI-RVC) and Thermal Oxidizer (ID No. ES-RI-TO); Cooling System (ID No. ES-R1C) associated with Cooling/De-stoning cyclone(ID No.EP-Rl-C/DC) Roaster No. 2 (ID No. ES-R2-New) associated with Catalytic Oxidizer (ID No. CD—R2-CO); Cooling and De-stoning System (ID No. ES-R2C-New) associated with Cooling cyclone and De- stoning cyclone(ID No. CD-R2-New-CC and CD-R2-New-DC) Roaster No. 3 (ID No. ES-R3) associated with Receiving Cyclone (ID No. EP-R3-RVC) and Catalytic Oxidizer (ID No. ES-R3-CO); Cooling and De-stoning System (ID No. ES-R3C) associated with Cooling cyclone and De-stoning cyclone(ID No.EP-R3-CC and ES-R3-DC) Roaster No. 4 (ID No.ES-R4) associated with Thermal Oxidizer(ID No.ES-R4-TO) Roaster No. 5 (ID No. ES-R5) associated with Receiving Cyclone (ID No. CD-R5-RVC) and Catalytic Oxidizer (ID No. CD-R5-CO); Cooling System (ID No. ES-R5C) associated with Cooling/De-stoning cyclone(ID No. CD-R5-CC and CD-R5-DC) Roaster No. 6 (ID No. ES-R6) associated with Receiving Cyclone (ID No. CD-R6-RVC) and Catalytic Oxidizer (ID No. CD-R6-CO); Cooling System (ID No. ES-R6C) associated with Cooling/De-stoning cyclone(ID No. CD-R6-CC and CD-R6-DC) The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter E=4.10(P ) 15A NCAC 02D .0515 where P=process weight in tons per hour E=allowable emissions in pounds per hour Sulfur dioxide 2.3 pounds SO2 per million Btu heat input 15A NCAC 02D .0516 Visible emissions 20 percent opacity 15A NCAC 02D .0521 Toxic air pollutants State-enforceable only-See Section 2.2 A 15A NCAC 02D .1100 Volatile organic VOC emissions less than 100 tons per year -See Section 15A NCAC 02Q .0317(Avoidance of compounds 2.2 B 02D .0902) Toxic air pollutants State-enforceable only-See Section 2.2 C 15A NCAC 02Q .0711 Odorous emissions State-enforceable only—See section 2.2 D 15A NCAC 02D .1806 Air Quality Permit No. 05029T20 Page 7 1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from coffee bean roasting operations shall not exceed an allowable emission rate as calculated by the following equation: E=4.10 x P 0.67 Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 A.La above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515. Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)] c. The Permittee shall maintain production records, which specify the types of materials and finishes processed and shall make these records available to a DAQ authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the production records are not maintained or the types of materials and finishes are not monitored. d. No reporting is required for particulate emissions from these sources. 2. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from the above listed sources shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 A.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0516. Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)] c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from natural gas combustion for these sources. 3. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the above listed sources shall not be more than 20 percent opacity when averaged over a six- minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 A.3.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521. Monitoring[15A NCAC 02Q .0508(f)] c. To ensure compliance,once a month the Permittee shall observe the emission points of these sources for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. If visible emissions from these sources are observed to be above normal, the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 A.3.a above. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if the required monthly observations are not conducted as required; if the above-normal emissions are not corrected within the monitoring period or the percent opacity demonstration cannot be made. Air Quality Permit No. 05029T20 Page 8 Recordkeeping[15A NCAC 02Q.0508(f)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s)2.1 A.3.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. B. Green bean handling system (ID No. ES-BHl) and associated settling box (ID No. BH1-SB) and bagfilter(ID No.BH1-BF) Green bean handling system (ID No. ES-BH2) and associated bagfilters (ID No. CD-1317-1 and CD-BF-2) Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter E=4.10(P - ) 15A NCAC 02D .0515 where P=process weight in tons per hour E=allowable emissions in pounds per hour Visible emissions 20 percent opacity 15A NCAC 02D .0521 Volatile organic VOC emissions less than 100 tons per year -See Section 15A NCAC 02Q .0317 compounds 2.2 B (Avoidance of 02D.0902) 1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from the green bean handling systems shall not exceed an allowable emission rate as calculated by the following equation: E=4.10xP0.17 Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B.La above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] c. Particulate matter emissions from the bean handling systems listed above shall be controlled by bagfilters. To ensure compliance,the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there are no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: Air Quality Permit No. 05029T20 Page 9 i. a monthly visual inspection of the system ductwork and material collection unit for leaks;and ii. an annual (for each 12 month period following the initial inspection) internal inspection of the bagfilter's structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and bagfilters are not inspected and maintained. d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the bagfilters;and iv. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s) 2.1 B.l.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from above listed sources shall not be more than 20 percent opacity when averaged over a six- minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521. Monitoring[15A NCAC 02Q .0508(f)] c. To ensure compliance, once a month the Permittee shall observe the emission points of these sources for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. If visible emissions from these sources are observed to be above normal, the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 B.2.a above. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if the required monthly observations are not conducted as required; if the above-normal emissions are not corrected within the monitoring period or the percent opacity demonstration cannot be made. Recordkeeping[I5ANCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s)2.1 B.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Air Quality Permit No. 05029T20 Page 10 C. Tea leaf mixing and packaging system (ID No. ES-TMP) and associated bagfilter (ID No. CD- TMP) Coffee bean grinding and ground coffee conveying/packaging operation (ID No. ES-CBG/CP) and associated bagfilter(ID No. CD-CBG/CP) New side green bean handling equipment (ID No. ES-NSGBH) and associated bagfilter (ID No. CD-NSGBH Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter E=4.10(P ) 15A NCAC 02D .0515 where P=process weight in tons per hour E=allowable emissions in pounds per hour Visible emissions 20 percent opacity 15A NCAC 02D .0521 Particulate matter Compliance Assurance Monitoring 15A NCAC 02D .0614 1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these emission sources (ID Nos. ES-TMP, ES-CBG/CP, and ES-NSGBH) shall not exceed an allowable emission rate as calculated by the following equation: E=4.10xP0.17 Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 C.l.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] c. Particulate matter emissions from these emission sources (ID Nos.ES-TMP,ES-CBG/CP,and ES-NSGBH) shall be controlled by bagfilters (ID Nos. CD-TMP, CD-CBG/CP, and CD-NSGBH). To ensure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there are no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. an annual (for each 12 month period following the initial inspection) internal inspection of the bagfilter's structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and bagfilters are not inspected and maintained. d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on any control device;and iv. any variance from manufacturer's recommendations,if any,and corrections made. Air Quality Permit No. 05029T20 Page 11 The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit the results of any maintenance performed on any control device within 30 days of a written request by the DAQ. f. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s) 2.1 C.l.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from above listed sources shall not be more than 20 percent opacity when averaged over a six- minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.If the results of this test are above the limit given in Section 2.1 C.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521. Monitoring[15A NCAC 02Q .0508(f)] c. To ensure compliance, once a month the Permittee shall observe the emission points of these emission sources (ID Nos.ES-TMP,ES-CBG/CP,and ES-NSGBH)for any visible emissions above normal.The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. If visible emissions from these sources are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 C.2.a above. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if the required monthly observations are not conducted as required; if the above-normal emissions are not corrected within the monitoring period or the percent opacity demonstration cannot be made. Recordkeeping[I5ANCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521 if these records are not maintained. Reporting [15A NCAC 02Q.0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s)2.1 C.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 02D.0614: COMPLIANCE ASSURANCE MONITORING a. For source ES-TMP and associated bagfilter CD-TMP,the Permittee shall comply with 40 CFR Part 64 pursuant to 15A NCAC 02D .0614 to assure that the listed sources comply with the emission limits of 15A NCAC 02D .0515. b. To assure compliance,particulate matter and visible emissions from source ES-TMP shall be controlled by bagfilter CD-TMP as listed above. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] c. To ensure compliance for sources ES-TMP,the Permittee shall: i. Conduct daily monitoring of visible emissions from bagfilter(CD-TMP)using EPA Reference Method 22.This monitoring shall be performed by personnel familiar with EPA Reference Method 22. If visible emissions are Air Quality Permit No. 05029T20 Page 12 observed from the bagfilter,then an excursion has occurred; ii. Perform the monitoring requirements found in Sections 2.1 C.l.c,above for bagfilter CD-TMP;and iii. In the event of an excursion the Permittee shall take appropriate action to correct the excursion as soon as practicable. If bagfilter CD-TMP operates under conditions with a QIP threshold of ten excursions in a 6-month reporting period from source ES-TMP, then the Permittee shall develop a Quality Improvement Plan in accordance with 40 CFR§64.8. iv. In the event of an excursion the Permittee shall take appropriate action to correct the excursion as soon as practicable. If a source or bagfilter listed in Section 2.1 C.1.,above,operates with more than ten excursions in a semiannual reporting period,then the Permittee shall develop a Quality Improvement Plan(QIP)in accordance with 40 CFR§64.8. v. The results of monitoring, inspections, maintenance, calibrations and corrections conducted pursuant to Sections 2.1.C.3.c.i and ii, above, shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: (A)The date and time of each recorded action; (B) The results of visible emissions monitoring, noting any excursions along with any corrective actions taken to reduce visible emissions; (C) The results of any inspections or maintenance performed on the bagfilters;and (D) Any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and recordkeeping is not conducted. Reporting [15A NCAC 02Q .0508(f)and 40 CFR§64.9] d. The Permittee shall submit a summary report of the monitoring postmarked or delivered on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. The first report is due by July 30, 2016 covering the period from the issuance date of this permit to the end of the semiannual period. The report shall also include the following information,as applicable: i. Summary information on the number, duration and cause (including unknown cause, if applicable) of excursions or exceedances,as applicable,and the corrective actions taken; ii. Summary information on the number, duration and cause (including unknown cause, if applicable) for monitor downtime incidents (other than downtime associated with zero and span or other daily calibration checks, if applicable);and iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40 CFR 64.8. Upon completion of a QIP,the owner or operator shall include in the next summary report documentation that the implementation of the plan has been completed and reduced the likelihood of similar levels of excursions or exceedances occurring. Air Quality Permit No. 05029T20 Page 13 D. One natural gas-fired emergency generator (ID No. ES-EG) The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D .0516 Visible emissions 20 percent opacity 15A NCAC 02D .0521 Volatile Organic 1.0 g/hp-hr 15A NCAC 02D .0524 Compounds (40 CFR Part 60 Subpart JJJJ) Nitrogen Oxides 2.0 g/hp-hr Carbon Monoxide 4.0 g/hp-hr Hazardous air pollutants Meet the requirements of NSPS Subpart JJJJ 15A NCAC 021) .1111 (40 CFR Part 63,Subpart ZZZZ) 1. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from the emergency generator(ID No.ES-EG) shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 D.1.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0516 Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)] c. No monitoring, recordkeeping, or reporting is required for sulfur dioxide emissions from firing natural gas in the emergency engine. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the emergency generator (ID No. ES-EG) shall not be more than 20 percent opacity each when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 D.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521. Monitoring/Recordkeeping/Reuorting c. No monitoring, recordkeeping, or reporting is required for visible emissions from the firing of natural gas in the emergency engine. 3. 15A NCAC 02D.0524: NEW SOURCE PERFORMANCE STANDARDS Applicability[15A NCAC 02Q.0508(f),40 CFR 60.4230(a)(4)(iv),60.4233(e)] a. For this engine, the Permittee shall comply with all applicable provisions, including the requirements for emission standards,notification,testing,reporting,record keeping, and monitoring, contained in Environmental Management Commission Standard 15A NCAC 02D .0524 "New Source Performance Standards (NSPS)" as promulgated in 40 CFR Part 60 Subpart JJJJ—"Standards of Performance for Stationary Spark Ignition Internal Combustion Engines," including Subpart A—"General Provisions." General Provisions [I 5A NCAC 02Q .0508(f)] b. Pursuant to 40 CFR 60 .4246,The Permittee shall comply with the General Provisions of 40 CFR Part 60, Subpart A as presented in Table 3 of 40 CFR Part 60, Subpart JJJJ. Air Quality Permit No. 05029T20 Page 14 Emission Standards [I5ANCAC 02Q .0508(f)] c. Owners and operators of stationary SI ICE with a maximum engine power greater than or equal to 75 kW(100 HP), must comply with the emission standards in Table 1 to 40 CFR Part 60, Subpart JJJJ. [40CFR 60.4233(e),Table I Testing [15A NCAC 02Q .0508(f)] d. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. Monitoring[15A NCAC 02Q .0508(f)] e. The engine shall be equipped with a non-resettable hour meter. [40 CFR 60.4237(b)] Compliance Requirements [15A NCAC 02Q.0508(b)] f. The Permittee shall comply with the emission standards in Section 2.1.D.3.c by purchasing an engine certified to the emission standards in Section 2.1.D.3.c for the appropriate model year. [40 CFR 60.4243(b)(1)] g. The Permittee shall operate and maintain the certified stationary ICE and control device (if included) according to the manufacturer's emission-related written instructions. The Permittee shall also meet the requirements as specified in 40 CFR Part 1068, subparts A through D, as they apply. If the engine settings are adjusted according to and consistent with the manufacturer's instructions, the stationary SI internal combustion engine will not be considered out of compliance. [40 CFR 60.4243(a)(1),(b)(1)] h. The Permittee must operate and maintain the stationary SI ICE that achieve the emission standards as required in Section 2.1.D.3.c over the entire life of the engine. [40 CFR 60.4234] i. In order for the engine to be considered an emergency stationary ICE under 40 CFR Part 60, Subpart JJJJ, any operation other than emergency operation,maintenance and testing, , and operation in non-emergency situations for 50 hours per year, as described in paragraphs (i) through (iii) below, is prohibited. If the engine is not operated according to the requirements in paragraphs (i)through(iii)below,the engine will not be considered an emergency engine under this subpart and must meet all requirements for non-emergency engines. i. There is no time limit on the use of emergency stationary ICE in emergency situations. ii. The Permittee may operate its emergency stationary ICE for any combination of the purposes specified in paragraph (A) of this condition for a maximum of 100 hours per calendar year. Any operation for non- emergency situations as allowed by paragraph(iii) of this condition counts as part of the 100 hours per calendar year allowed by this paragraph(ii). (A) Emergency stationary ICE may be operated for maintenance checks and readiness testing,provided that the tests are recommended by federal, state or local government, the manufacturer, the vendor, the regional transmission organization or equivalent balancing authority and transmission operator, or the insurance company associated with the engine. The owner or operator may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing,but a petition is not required if the owner or operator maintains records indicating that federal, state, or local standards require maintenance and testing of emergency ICE beyond 100 hours per calendar year. iii Emergency stationary ICE may be operated for up to 50 hours per calendar year in non-emergency situations. The 50 hours of operation in non-emergency situations are counted as part of the 100 hours per calendar year for maintenance and testing provided in paragraph (i)(ii) of this condition. Except as provided in paragraph (iii)(A)of this condition,the 50 hours per year for non-emergency situations cannot be used for peak shaving or non-emergency demand response, or to generate income for a facility to an electric grid or otherwise supply power as part of a financial arrangement with another entity. (A) The 50 hours per year for non-emergency situations can be used to supply power as part of a financial arrangement with another entity if all of the following conditions are met: (1) The engine is dispatched by the local balancing authority or local transmission and distribution system operator; (2) The dispatch is intended to mitigate local transmission and/or distribution limitations so as to avert potential voltage collapse or line overloads that could lead to the interruption of power supply in a local area or region. (3) The dispatch follows reliability, emergency operation or similar protocols that follow specific NERC, regional,state,public utility commission or local standards or guidelines. (4) The power is provided only to the facility itself or to support the local transmission and distribution system. (5) The owner or operator identifies and records the entity that dispatches the engine and the specific NERC, regional, state, public utility commission or local standards or guidelines that are being followed for dispatching the engine. The local balancing authority or local transmission and Air Quality Permit No. 05029T20 Page 15 distribution system operator may keep these records on behalf of the engine owner or operator. [40 CFR 60.4243(d)] Recordkeeping[15ANCAC 02Q .0508(f)] j. The Permittee shall keep the following records: i. All notifications submitted to comply with 40 CFR 60 and all documentation supporting any notification. ii. Maintenance conducted on the engine. iii. Documentation from the manufacturer that the engine is certified to meet the emission standards and information as required in 40 CFR parts 90, 1048, 1054,and 1060,as applicable. iv. The hours of operation of the engine that is recorded through the non-resettable hour meter. The Permittee must document how many hours are spent for emergency operation, including what classified the operation as emergency and how many hours are spent for non-emergency operation. [40 CFR 60.4245(a),(b)and 60.4243(a)(1)] Reporting [15A NCAC 02Q .0508(f)] k. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of noncompliance with the requirements of this permit shall be clearly identified. 4. 15A NCAC 02D.1111 MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY Applicability [40 CFR 63.6585,6590(a)(2)(ii)] a. For this source(stationary RICE with a site rating of equal to or less than 500 brake HP located at a major source of HAP emissions) the Permittee shall comply with all applicable provisions, including the monitoring, recordkeeping, and reporting contained in Environmental Management Commission Standard 15A NCAC 02D .1111 "Maximum Achievable Control Technology" (MALT) as promulgated in 40 CFR Part 63, Subpart ZZZZ, "National Emission Standards For Hazardous Air Pollutants For Stationary Reciprocating Internal Combustion Engines" and Subpart A "General Provisions." Stationary RICE subiect to Regulations under 40 CFR Part 60 [15 A NCAC 02Q. 0508(f)] b. Pursuant to 40 CFR 63.6590(c)(6), this source shall meet the requirements of 40 CFR Part 63, Subpart ZZZZ and Subpart A by meeting the requirements of 40 CFR Part 60 Subpart JJJJ. No further requirements apply for this engine under 40 CFR Part 63,Subpart ZZZZ and Subpart A. E. One natural gas-fired boiler (ID No. ES-BLR1) The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation Particulate matter 0.60 pounds per million Btu heat input 15A NCAC 02D.0503 Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516 Visible emissions 20 percent opacity each 15A NCAC 02D.0521 Hazardous air pollutants Work practice standards 15A NCAC 02D.1111 (40 CFR Part 63,Subpart DDDDD) 1. 15A NCAC 02D.0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS a. Emissions of particulate matter from the combustion of natural gas that are discharged from this boiler (ID No.ES- BLR1)into the atmosphere shall not exceed 0.60 pounds per million Btu heat input. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 E.l.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0503. Air Quality Permit No. 05029T20 Page 16 Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)] b. No monitoring/recordkeeping/reporting is required for particulate emissions from the firing of natural gas in this boiler(ID No.ES-BLR1). 2. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES a. Emissions of sulfur dioxide from the boiler (ID No. ES-BLRI) shall not exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other substances shall be included when determining compliance with this standard. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 E.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0516. Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)] c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from firing natural gas in this boiler (ID No.ES-BLR1). 3. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from the boiler(ID No.ES-BLRI) shall not be more than 20 percent opacity each when averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 E.3.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521. Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)] c. No monitoring/recordkeeping/reporting is required for visible emissions from the firing of natural gas in this boiler (ID No.ES-BLR1). 4. 15A NCAC 02D.1111: -MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY Applicability [40 CFR 63.7485,63.7490(d)] a. For this emission source, the Permittee shall comply with all applicable provisions, including the notification, testing, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 02D .1111, "Maximum Achievable Control Technology" as promulgated in 40 CFR Part 63, Subpart DDDDD, "National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers,"including Subpart A"General Provisions." Definitions and Nomenclature b. For the purposes of this permit condition, the definitions and nomenclature contained in 40 CFR 63.7575 shall apply. General Provisions [40 CFR 63.7565] c. The Permittee shall comply with the General Provisions as applicable pursuant to Table 10 of 40 CFR Part 63, Subpart DDDDD. Compliance Dates d. The Permittee shall achieve compliance with the initial tune up requirement and one time energy assessment no later than January 31,2016. Notification of Compliance Status [40 CFR 63.7545,63.7530(d),(e),(f)] e. The Permittee shall submit a Notification of Compliance Status. The notification shall contain the following: i. A description of the affected unit(s) including identification of which subcategories the unit is in, the design heat input capacity of the unit,and description of the fuel(s)burned. Air Quality Permit No. 05029T20 Page 17 ii. A signed certification that the Permittee has met all applicable work practice standards. iii. The following certification(s)of compliance,as applicable: (A) "This facility facility completed the required initial tune-up for all of the boilers and process heaters covered by 40 CFR 63 Subpart DDDDD at the site according to the procedures in 40 CFR 63.7540(a)(10)(i)through(vi),"[i.e. Section 2.1 E.4.fj and h]; and (B) "This facility has had an energy assessment performed according to 40 CFR 63.7530(e)." [i.e., Section 2.1 E.4.g] and is an accurate depiction of the facility at the time of the assessment, or that the maximum number of on-site technical hours specified in the definition of energy assessment applicable to the facility has been expended. Work Practice Standards [15A NCAC 02Q .0508(f)] f. i. The Permittee shall conduct a tune-up of the source(s)annually as specified below: (A) As applicable, inspect the burner, and clean or replace any components of the burner as necessary (the Permittee may delay the burner inspection until the next scheduled unit shutdown; (B) Inspect the flame pattern, as applicable, and adjust the burner as necessary to optimize the flame pattern. The adjustment should be consistent with the manufacturer's specifications,if available; (C) Inspect the system controlling the air-to-fuel ratio, as applicable, and ensure that it is correctly calibrated and functioning properly(you may delay the inspection until the next scheduled unit shutdown); (D) Optimize total emissions of carbon monoxide. This optimization should be consistent with the manufacturer's specifications,if available,and with any NOx requirement to which the unit is subject;and (E) Measure the concentrations in the effluent stream of carbon monoxide in parts per million,by volume, and oxygen in volume percent,before and after the adjustments are made(measurements may be either on a dry or wet basis, as long as it is the same basis before and after the adjustments are made). Measurements may be taken using a portable CO analyzer. [§§63.7500(a),(e), §63.7540(a)(10)] ii. Each annual tune-up shall be conducted no more than 13 months after the previous tune-up. [§63.7515(d)] iii. If the unit is not operating on the required date for a tune-up,the tune-up must be conducted within 30 calendar days of startup. [§63.7540(a)(13), §63.7515(g)] iv. At all times,you must operate and maintain any affected source,including associated air pollution control equipment and monitoring equipment,in a manner consistent with safety and good air pollution control practices for minimizing emissions.Determination of whether such operation and maintenance procedures are being used will be based on information available to the Administrator that may include, but is not limited to,monitoring results,review of operation and maintenance procedures,review of operation and maintenance records,and inspection of the source. [§63.7500(a)(3)] v. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if the requirements in Section 2.1 E.4.f are not met. Energy Assessment Requirements [15A NCAC 02Q .0508(f)] g. The Permittee shall have a one-time energy assessment performed by a qualified energy assessor. The energy assessment must address the requirements in 40 CFR 63 Subpart DDDDD,Table 3,with the extent of the evaluation for items (a) to (e) in Table 3 appropriate for the on-site technical hours listed in §63.7575: [§63.7500(a)(1), Table 3] The Permittee shall be deemed in noncompliance with 15A NCAC 02D.I I I I if these requirements are not met. Recordkeeping Requirements [15A NCAC 02Q.0508(f), §63.7555] h. The Permittee shall keep the following: i. a copy of each notification and report submitted to comply with this subpart, including all documentation supporting any Initial Notification or Notification of Compliance Status, or semiannual compliance report that has been submitted,according to the requirements in 40 CFR 63.10(b)(2)(xiv). [40 CFR 63.7555(a)(1)] ii. maintain on-site and submit, if requested by the Administrator, an annual report containing the information in paragraphs(A)through(C)below: (A) the concentrations of carbon monoxide in the effluent stream in parts per million by volume,and oxygen in volume percent,measured at high fire or typical operating load,before and after the tune-up of the source; (B) a description of any corrective actions taken as a part of the tune-up;and (C) the type and amount of fuel used over the 12 months prior to the tune-up,but only if the unit was physically and legally capable of using more than one type of fuel during that period.Units sharing a fuel meter may estimate the fuel use by each unit. [§63.7540(a)(10)(vi)] iii. the associated records for Sections 2.1 E.4.f through g. Air Quality Permit No. 05029T20 Page 18 i. The Permittee shall: i. maintain records in a form suitable and readily available for expeditious review; ii. keep each record for 5 years following the date of each occurrence, measurement, maintenance, corrective action, report,or record;and iii. keep each record on site for at least 2 years after the date of each occurrence, measurement, maintenance, corrective action,report,or record.The Permittee can keep the records offsite for the remaining 3 years. [§63.7560,63.10(b)(1)] j. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .I I I I if records are not maintained as described in Sections 2.1 E.4.h through i. Reporting Requirements [15A NCAC 02Q .0508(f)] k. The Permittee shall submit compliance reports to the DAQ on an annual basis.The first report shall cover the period beginning on January 31,2016 and ending on December 31,2016. Subsequent annual reports shall cover the periods from January 1 to December 31. The Permittee shall submit the compliance report postmarked on or before January 30 for the preceding reporting period. [§63.7550(a),(b)] i. This report must also be submitted electronically via the Compliance and Emissions Data Reporting Interface (CEDRI). (CEDRI can be accessed through the EPA's Central Data Exchange (CDX) (https://cdx.epa.gov/ You must use the appropriate electronic report in CEDRI for this subpart. Instead of using the electronic report in CEDRI for this subpart, you may submit an alternate electronic file consistent with the XML schema listed on the CEDRI Web site (http://www.epa.gov/ttn/chief/cedri/index.html), once the XML schema is available. If the reporting form specific to this subpart is not available in CEDRI at the time that the report is due, you must submit the report to the Administrator at the appropriate address listed in §63.13. You must begin submitting reports via CEDRI no later than 90 days after the form becomes available in CEDRI. [§63.7550(h)(3)] 1. The compliance report must contain the following information: i. company name and address; ii. process unit information,emissions limitations,and operating parameter limitations; iii. date of report and beginning and ending dates of the reporting period; iv. include the date of the most recent tune-up for each unit required according to Section 2.1 E.41 Include the date of the most recent burner inspection;and v. statement by a responsible official with that official's name, title, and signature, certifying the truth, accuracy, and completeness of the content of the report. [§63.7550(a)and(c),Table 9] m. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .I I11 if the reporting requirements in Sections 2.1 E.4.k through 1 are not met. F. Chaf handling system (II) Nos. ES-CHS1 and ES-CHS2) and associated bagfilters (H) Nos. CD- CHS1-BF and CD-CHS2-BF) Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter E=4.10(P ' 1) 15A NCAC 02D .0515 where P=process weight in tons per hour E=allowable emissions in pounds per hour Visible emissions 20 percent opacity 15A NCAC 02D .0521 1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these emission sources (ID Nos.ES-CHS1 and ES-CHS2) shall not exceed an allowable emission rate as calculated by the following equation: E=4.1OxP0.17 Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Air Quality Permit No. 05029T20 Page 19 Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required, the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 F.l.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] c. Particulate matter emissions from these emission sources(ID Nos.ES-CHS1 and ES-CHS2) shall be controlled by bagfilters (ID Nos. CD-CHS1-BF and CD-CHS2-BF). To ensure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations,or if there are no manufacturer's inspection and maintenance recommendations,as a minimum,the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks;and ii. an annual (for each 12-month period following the initial inspection) internal inspection of the bagfilter's structural integrity. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and bagfilters are not inspected and maintained. d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on any control device; and iv. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of a written request by the DAQ. £ The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s)2.1 F.l.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from above listed sources shall not be more than 20 percent opacity when averaged over a six- minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.If the results of this test are above the limit given in Section 2.1 F.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521. Monitoring[15A NCAC 02Q .0508(f)] c. To ensure compliance,once a month the Permittee shall observe the emission points of these sources(ID Nos. ES- CHS1 and ES-CHS2) for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. If visible emissions from these sources are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 F.2.a above. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if the required monthly observations are not conducted as required; if the above-normal emissions are not corrected within the monitoring period or the percent opacity demonstration cannot be made. Air Quality Permit No. 05029T20 Page 20 Recordkeeping[15A NCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section(s)2.1 F.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. G. Whole Bean Transfer system(ID No.ES-WBTS)and associated bagfilter(ID No. CD-WBTS) Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter E=4.10(P ' ) 15A NCAC 02D .0515 where P=process weight in tons per hour E=allowable emissions in pounds per hour Visible emissions 20 percent opacity 15A NCAC 02D .0521 1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these emission sources (ID No. ES-WBTS) shall not exceed an allowable emission rate as calculated by the following equation: E=4.1OxP0.17 Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 02Q .0308(a)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. Monitoring/Recordkeeping [15A NCAC 02Q .0308(a)] c. Particulate matter emissions from these emission sources (ID No. ES-WBTS) shall be controlled by a bagfilter(ID Nos. CD-WBTS). To ensure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there are no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. an annual (for each 12 month period following the initial inspection) internal inspection of the bagfilter's structural integrity. d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the bagfilters;and Air Quality Permit No. 05029T20 Page 21 iv. any variance from manufacturer's recommendations,if any,and corrections made. Reporting [15A NCAC 02Q .0308(a)] e. The Permittee shall submit the results of any maintenance performed on the bagfilter within 30 days of a written request by the DAQ. f. The Permittee shall submit a summary report of monitoring and recordkeeping activities given in Section 2.1 G.l.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from above listed sources shall not be more than 20 percent opacity when averaged over a six- minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0308(a)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ Monitoring[15A NCAC 02Q .0308(a)] c. To ensure compliance,once a month the Permittee shall observe the emission points of this emission source(ID No. ES-WBTS) for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. The Permittee shall establish "normal" for these sources in the first 30 days of beginning operation. If visible emissions from this source are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 G.2.a above. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if the required monthly observations are not conducted as required; if the above-normal emissions are not corrected within the monitoring period or the percent opacity demonstration cannot be made; or if"normal"is not established for these sources in the first 30 days of beginning operation. Recordkeeping[15ANCAC 02Q .0308(a)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. Reporting [15A NCAC 02Q .0308(a)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section 2.1 G.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 02Q.0504: OPTION FOR OBTAINING CONSTRUCTION AND OPERATION PERMIT Permitting [15A NCAC 02Q .0504(d)] a. Pursuant to 15A NCAC 02Q .0501(b)(2), for completion of the two-step significant modification process initiated by Application No. 1300051.18A, the Permittee shall file an amended application following the procedures of Section 15A NCAC 02Q .0500 within one year from the date of beginning operation of these sources (ID Nos.ES- WBTS and CD-WBTS). Reporting [15A NCAC 02Q .0508(f)] b. The Permittee shall notify the Regional Office in writing of the date of beginning operation of these sources (ID Air Quality Permit No. 05029T20 Page 22 Nos.ES-WBTS and CD-WBTS),postmarked no later than 30 days after such date. H. Five Coffee Bean Grinders (ID No. ES-5CBG) and associated with Dust Collector (ID No. CD- 5CBG-DC) Coffee Bean Flavoring Booth (ID No.ES-CBFB) Regulated Limits/Standards Applicable Regulation Pollutant Particulate matter E=4.10(P ' ) 15A NCAC 02D .0515 where P=process weight in tons per hour E=allowable emissions in pounds per hour Visible emissions 20 percent opacity 15A NCAC 02D .0521 1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from these emission sources (ID Nos. ES-5CBG and ES-CBFB) shall not exceed an allowable emission rate as calculated by the following equation: E=4.1OxP0.17 Where E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 H.La above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] c. Particulate matter emissions from these emission sources (ID No.ES-5CBG) shall be controlled by a dust collector (ID No. CD-5CBG-DC). To ensure compliance, the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if there are no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and maintenance requirement shall include the following: i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and ii. an annual (for each 12 month period following the initial inspection) internal inspection of the bagfilter's structural integrity. d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each inspection; iii. the results of any maintenance performed on the bagfilters;and iv. any variance from manufacturer's recommendations,if any,and corrections made. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0515 if the ductwork and dust collector are not inspected and maintained. e. For the Coffee Bean Flavoring Booth(ID No.ES-CBFB),the Permittee shall maintain production records such that the process rates "P" in tons per hour, as specified by the formulas contained above can be derived, and shall make these records available to a DAQ authorized representative upon request. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the production records are not maintained or the types of materials and finishes are not monitored. Reporting [15A NCAC 02Q .0508(f)] Air Quality Permit No. 05029T20 Page 23 f. No reporting is required for particulate emissions from this source(ID No.ES-CBFB). g. The Permittee shall submit the results of any maintenance performed on the bagfilter within 30 days of a written request by the DAQ. h. The Permittee shall submit a summary report of monitoring and recordkeeping activities given in Section 2.1 H.l.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS a. Visible emissions from these emission sources (ID Nos. ES-5CBG and ES-CBFB) shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.If the results of this test are above the limit given in Section 2.1 H.2.a above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521. Monitoring[15A NCAC 02Q .0508(f)] c. To ensure compliance, once a month the Permittee shall observe the emission points of these emission sources (ID Nos. ES-1CBG through ES-5CBG and ES-CBFB) for any visible emissions above normal. The monthly observation must be made for each month of the calendar year period to ensure compliance with this requirement. The Permittee shall establish "normal" for these sources in the first 30 days of beginning operation. If visible emissions from these sources are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1 H.2.a above. The Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521 if the required monthly observations are not conducted as required; if the above-normal emissions are not corrected within the monitoring period or the percent opacity demonstration cannot be made; or if"normal"is not established for these sources in the first 30 days of beginning operation. Recordkeeping[I5ANCAC 02Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions;and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521 if these records are not maintained. Reporting [15A NCAC 02Q .0508(f)] e. The Permittee shall submit a summary report of the monitoring and recordkeeping activities given in Section 2.1 H.2.c and d above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Air Quality Permit No. 05029T20 Page 24 2.2Multiple Emission Source(s) Specific Limitations and Conditions A. Coffee bean roasters(ID Nos.ES-Rl,ES-112-New,ES-113,ES-114,ES-115, and ES-116) STATE-ENFORCEABLE ONLY 1. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REQUIREMENT - Pursuant to 15A NCAC 02D .1100 and in accordance with the approved application for an air toxic compliance demonstration, the following permit limits shall not be exceeded: The following table provides a sunitnary of limits and standards for the emission sources describe above: Emission Source Toxic Air Pollutant(s) Emission Limit(s) ES-Rl Acetic acid 0.28 lb/hr Acetaldehyde 0.13 lb/hr Acrolein 0.018lb/hr Formaldehyde 0.62 lb/hr ES-R2-NEW Acetic acid 1.75 lb/hr Acetaldehyde 1.71 lb/hr Acrolein 0.02 lb/hr Formaldehyde 0.868 lb/r ES-R3 Acetic acid 2.09 lb/hr Acetaldehyde 2.03 lb/hr Acrolein 0.024 lb/hr Formaldehyde 1.04 lb/hr ES-R4 Acetic acid 0.026 lb/hr Acetaldehyde 0.012lb/hr Acrolein 0.00162 lb/hr Formaldehyde 0.057 lb/hr ES-R5 Acetic acid 2.09 lb/hr Acetaldehyde 2.03 lb/hr Acrolein 0.02 lb/hr Formaldehyde 1.04 lb/hr ES-R6 Acetic acid 1.62 lb/hr Acetaldehyde 1.58 lb/hr Acrolein 0.0191b/hr Formaldehyde 0.81 lb/hr a. No monitoring or reporting requirements are required from these sources. b. In accordance with the approved application,the Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the respective 02D .1100 rates. B. Coffee bean roasters(ID Nos.ES-Rl,ES-112-New,ES-113,ES-R4,ES-R5, and ES-R6) Green bean handling systems (ID Nos.ES-BH1 and ES-BH2) Coffee Bean Flavoring Booth (ES-CBFB) 1. 15A NCAC 02Q.0317:AVOIDANCE CONDITIONS 15A NCAC 02D.0902:APPLICABILITY [Reasonably Available Control Technology] a. In order to avoid applicability of this regulation,the above emission sources shall discharge into the atmosphere less than 100 tons of VOCs per consecutive 12-month period. Testing [15A NCAC 02Q .0508(f)] b. If emissions testing is required,the Permittee shall perform such testing in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.2 B.La above, the Permittee shall be deemed in Air Quality Permit No. 05029T20 Page 25 noncompliance with 15A NCAC 02Q .0902. c. Under the provisions of NCGS 143-215.108,the Permittee shall determine the appropriate emission factor for VOC emissions in units of pounds of VOCs emitted per ton of coffee roasted by conducting a source test on the roaster (ID No. ES-2-New) in accordance with a testing protocol approved by the DAQ. Details of the emissions testing and reporting requirements can be found in General Condition JJ. Testing shall be completed and the results submitted within 180 days of start up of roaster (ID No. ES-2-New) unless an alternate date is approved by the DAQ. If the testing is not completed,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0902. Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)] d. VOC emissions from the six coffee roasters (ID Nos. ES-R1 through ES-R6) shall be controlled by thermal oxidizers (ID Nos. ES-RI-TO and ES-R4-TO) and catalytic oxidizers (ID Nos. ES-R2-New-CO, ES-R3-CO, CD-R5-CO, and CD-R6-CO); and Coffee Bean Flvoring Booth(ID No.ES-CBFB) as described in the permitted equipment list.To comply with the provisions of this permit and ensure that emissions do not exceed the limit in 2.2 B.l.a above, the Permittee shall perform periodic inspections and maintenance as recommended by the manufacturer. As a minimum, the Permittee shall perform an annual internal inspection of each primary heat exchanger and associated inlet/outlet valves to ensure structural integrity. e. The Permittee shall calculate the VOC emissions using the following emission factors: i. 1.69 lb/ton coffee roasted for the thermal oxidizer controlled roasters Nos. 1 and 4. ii. 2.66 lb/ton coffee roasted for the catalytic oxidizer controlled roasters Nos.3,5,and 6. iii. for Roaster No.2 (ID No. ES-R2-New), an emission factor established during the performance test conducted pursuant to Section 2.2 B.l.c above. The Permittee shall use 2.66 lb/ton of coffee roasted prior to the approval of the source test conducted pursuant to Section 2.2 B.Lc above. £ For the catalytic oxidizer(ID No.CD-R2-New-CO),the Permittee shall maintain the 3-hour block average catalytic oxidizer firebox temperature equal to or above the three-hour block average established during the performance test conducted pursuant to Section 2.2 B.l.c above. The Permittee shall record the three-hour block averages in a logbook(written or electronic format). g. For Coffee Bean Flavoring Booth(ID No.ES-CBFB), Calculations of VOC emissions per month shall be made at the end of each month. VOC emissions shall be determined by multiplying the total amount of each type of VOC- containing material consumed during the month by the VOC content of the material. g. The Permittee shall record the calculations and the total amount of VOC emissions monthly in a logbook(written or electronic format). h. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0902 if the monitoring or recordkeeping in Section 2.2.B.l.d through g is not conducted or maintained or if the VOC emissions exceed the limit in Section 2.2 B.La. Reporting [15A NCAC 02Q .0508(f)] i. The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities given in Section 2.2 B.l.d-h above postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December, and July 30 of each calendar year for the preceding six-month period between January and June. The report shall contain the monthly VOC emissions for the previous 17 months. The emissions must be calculated for each of the 12-month periods over the previous 17 months. Air Quality Permit No. 05029T20 Page 26 C. Coffee bean roasters(ID Nos.ES-R1,ES-R2-New,ES-R3,ES-R4,ES-R5, and ES-R6) STATE-ENFORCEABLE ONLY 1. 15A NCAC 02Q.0711: TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT a. Pursuant to 15A NCAC 02Q .0711 "Emission Rates Requiring a Permit," for each of the below listed toxic air pollutants (TAPS), the Permittee has made a demonstration that facility-wide actual emissions do not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 02Q .0711. The facility shall be operated and maintained in such a manner that emissions of any listed TAPS from the facility, including fugitive emissions, will not exceed TPERs listed in 15A NCAC 02Q .0711. b. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all sources will become greater than the corresponding TPERs. c. PRIOR to exceeding any of these listed TPERs, the Permittee shall be responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 02D.1100 "Control of Toxic Air Pollutants". d. In accordance with the approved application, the Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the TPERs as listed below: TPERs Limitations Pollutant Carcinogens Chronic Acute Systemic Toxicants Acute Irritants (CAS Number) (lb/yr) Toxicants (lb/hr) (lb/hr) (lb/day) Phenol (108-95-2) 0.24 Hexane (110-54-3) 23 D. Facility wide affected sources The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Pollutant Limits/Standards Applicable Regulation Odors State-enforceable only 15A NCAC 02D.1806 Odorous emissions must be controlled STATE-ENFORCEABLE ONLY 1. 15A NCAC 02D.1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS a. The Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. Air Quality Permit No. 05029T20 Page 27 SECTION 3 - GENERAL CONDITIONS (version 5.3, 08/21/2018) This section describes terms and conditions applicable to this Title V facility. A. General Provisions[NCGS 143-215 and 15ANCAC 02Q.0508(i)(16)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 02D and 02Q. 2. The terms, conditions, requirements, limitations, and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B, including assessment of civil and/or criminal penalties. Any unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the facility which are not addressed in this permit. 4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal or plant life,or property caused by the construction or operation of this permitted facility,or from penalties therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or rules, unless specifically authorized by an order from the North Carolina Environmental Management Commission. 5. Except as identified as state-only requirements in this permit, all terms and conditions contained herein shall be enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air Act. 6. Any stationary source of air pollution shall not be operated,maintained, or modified without the appropriate and valid permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements. A permitted installation may only be operated, maintained, constructed, expanded, or modified in a manner that is consistent with the terms of this permit. B. Permit Availability[15A NCAC 02Q.0507(k)and.0508(i)(9)(B)] The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the application and any information submitted in support of the application package. The permit and application shall be made available to an authorized representative of Department of Environmental Quality upon request. C. Severability Clause[15A NCAC 02Q.0508(i)(2)] In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid, the provisions in this permit are severable so that all requirements contained in the permit,except those held to be invalid, shall remain valid and must be complied with. D. Submissions[15A NCAC 02Q.0507(e)and 02Q.0508(i)(16)] Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,notifications,request for renewal,and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems (CEMS) reports,continuous opacity monitoring systems (COMS)reports,quality assurance(QA)/quality control(QC)reports,acid rain CEM certification reports, and NOx budget CEM certification reports, one copy shall be sent to the appropriate Regional Office and one copy shall be sent to: Supervisor,Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh,NC 27699-1641 All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit). E. Duty to Comply[15A NCAC 02Q.0508(i)(3)] The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action, for permit termination,revocation and reissuance,or modification,or for denial of a permit renewal application. Air Quality Permit No. 05029T20 Page 28 F. Circumvention-STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air pollution control device(s)and appurtenances. G. Permit Modifications 1. Administrative Permit Amendments[15A NCAC 02Q.0514] The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC 02Q .0514. 2. Transfer in Ownership or Operation and Application Submittal Content[15A NCAC 02Q.0524 and 02Q.0505] The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 02Q.0524 and 02Q .0505. 3. Minor Permit Modifications[15A NCAC 02Q.0515] The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 02Q.0515. 4. Significant Permit Modifications[15A NCAC 02Q.0516] The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 02Q .0516. 5. Reopening for Cause[15A NCAC 02Q.0517] The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 02Q.0517. H. Changes Not Requiring Permit Modifications 1. Reporting Requirements Any of the following that would result in new or increased emissions from the emission source(s) listed in Section 1 must be reported to the Regional Supervisor,DAQ: a. changes in the information submitted in the application; b. changes that modify equipment or processes;or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 2. Section 502(b)(10)Changes[15A NCAC 02Q.0523(a)] a. "Section 502(b)(10) changes" means changes that contravene an express permit term or condition. Such changes do not include changes that would violate applicable requirements or contravene federally enforceable permit terms and conditions that are monitoring (including test methods), recordkeeping, reporting, or compliance certification requirements. b. The Permittee may make Section 502(b)(10)changes without having the permit revised i£ i. the changes are not a modification under Title I of the Federal Clean Air Act; ii. the changes do not cause the allowable emissions under the permit to be exceeded; iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is made;and iv. the Permittee shall attach the notice to the relevant permit. c. The written notification shall include: i. a description of the change; ii. the date on which the change will occur; iii. any change in emissions;and iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(10) changes shall be made in the permit the next time that the permit is revised or renewed, whichever comes first. 3. Off Permit Changes[15A NCAC 02Q.0523(b)] The Permittee may make changes in the operation or emissions without revising the permit if. a. the change affects only insignificant activities and the activities remain insignificant after the change;or b. the change is not covered under any applicable requirement. 4. Emissions Trading[15A NCAC 02Q.0523(c)] To the extent that emissions trading is allowed under 15A NCAC 02D, including subsequently adopted maximum achievable control technology standards, emissions trading shall be allowed without permit revision pursuant to 15A NCAC 02Q.0523(c). Air Quality Permit No. 05029T20 Page 29 I.A Renortinu Requirements for Excess Emissions and Permit Deviations[15A NCAC 02D.0535(f)and 02Q.0508(f)(2)] "Excess Emissions" -means an emission rate that exceeds any applicable emission limitation or standard allowed by any rule in Sections.0500, .0900,.1200,or.1400 of Subchapter 02D;or by a permit condition;or that exceeds an emission limit established in a permit issued under 15A NCAC 02Q .0700. (Note:Definitions of excess emissions under 02D.1110 and 02D.I I I I shall apply where defined by rule) "Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and conditions of this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four hours. Excess Emissions 1. If a source is required to report excess emissions under NSPS (15A NCAC 02D .0524),NESHAPS(15A NCAC 02D .1110 or.1111),or the operating permit provides for periodic(e.g., quarterly)reporting of excess emissions,reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS (15A NCAC 02D .0524),NESHAPS (15A NCAC 02D .I 110 or.1111), or these rules do NOT define "excess emissions," the Permittee shall report excess emissions in accordance with 15A NCAC 02D.0535 as follows: a. Pursuant to 15A NCAC 02D.0535,if excess emissions last for more than four hours resulting from a malfunction, a breakdown of process or control equipment,or any other abnormal condition,the owner or operator shall: i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the Division's next business day of becoming aware of the occurrence and provide: • name and location of the facility; • nature and cause of the malfunction or breakdown; • time when the malfunction or breakdown is first observed; • expected duration;and • estimated rate of emissions; ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished; and iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC 02D .0535(f)(3). Permit Deviations 3. Pursuant to 15A NCAC 02Q .0508(f)(2), the Permittee shall report deviations from permit requirements (terms and conditions)as follows: a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under 15A NCAC 02D .0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such deviation and any corrective actions or preventative actions taken. The responsible official shall certify all deviations from permit requirements. I.13 Other Requirements under 15A NCAC 02D.0535 The Permittee shall comply with all other applicable requirements contained in 15A NCAC 02D .0535, including 15A NCAC 02D.0535(c)as follows: 1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a malfunction. The Director shall consider, along with any other pertinent information, the criteria contained in 15A NCAC 02D.0535(c)(1)through(7). 2. 15A NCAC 02D .0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable. J. Emergency Provisions[40 CFR 70.6(g)] The Permittee shall be subject to the following provisions with respect to emergencies: 1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the facility, including acts of God, which situation requires immediate corrective action to restore normal operation, and that causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator error. Air Quality Permit No. 05029T20 Page 30 2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the conditions specified in 3.below are met. 3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s)of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit;and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency, steps taken to mitigate emissions,and corrective actions taken. 4. In any enforcement proceeding, the Permittee seeking to establish the occurrence of an emergency has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein. K. Permit Renewal[15A NCAC 02Q.0508(e)and 02Q.0513(b)] This 15A NCAC 02Q.0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 02Q .0500 renewal application is submitted at least six months before the date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 02Q .0512(b)(1), this 15A NCAC 02Q .0500 permit shall not expire until the renewal permit has been issued or denied. Permit expiration under 15A NCAC 02Q .0400 terminates the facility's right to operate unless a complete 15A NCAC 02Q .0400 renewal application is submitted at least six months before the date of permit expiration for facilities subject to 15A NCAC 02Q .0400 requirements. In either of these events, all terms and conditions of these permits shall remain in effect until the renewal permits have been issued or denied. L. Need to Halt or Reduce Activity Not a Defense[15A NCAC 02Q.0508(i)(4)] It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity in order to maintain compliance with the conditions of this permit. M. Duty to Provide Information(submittal of information) [15A NCAC 02Q.0508(i)(9)] 1. The Permittee shall fumish to the DAQ,in a timely manner, any reasonable information that the Director may request in writing to determine whether cause exists for modifying, revoking and reissuing, or terminating the permit or to determine compliance with the permit. 2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are requested by the Director. For information claimed to be confidential,the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. N. Duty to Supplement[15A NCAC 02Q.0507(f)] The Permittee, upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the permit application, shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit application was submitted but prior to the release of the draft permit. O. Retention of Records[15A NCAC 02Q.0508(f)and 02Q.0508(1)] The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five years from the date of the monitoring sample, measurement, report, or application. Supporting information includes all calibration and maintenance records and all original strip-chart recordings for continuous monitoring information, and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. P. Compliance Certification[15A NCAC 02Q.0508(n)] The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch, EPA, Region 4, 61 Forsyth Street SW, Atlanta, GA 30303) postmarked on or before March 1 a compliance certification (for the preceding calendar year) by a responsible official with all federally-enforceable terms and conditions in the permit, including emissions limitations, standards, or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the entire year regardless of who owned the facility during the year. The compliance certification shall Air Quality Permit No. 05029T20 Page 31 comply with additional requirements as may be specified under Sections 114(a)(3) or 504(b)of the Federal Clean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the permit that is the basis of the certification; 2. the compliance status(with the terms and conditions of the permit for the period covered by the certification); 3. whether compliance was continuous or intermittent;and 4. the method(s)used for determining the compliance status of the source during the certification period. Q. Certification by Responsible Official[15A NCAC 02Q.0520] A responsible official shall certify the truth, accuracy, and completeness of any application form, report, or compliance certification required by this permit. All certifications shall state that based on information and belief formed after reasonable inquiry,the statements and information in the document are true,accurate,and complete. R. Permit Shield for Applicable Requirements[15A NCAC 02Q.0512] 1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements, where such applicable requirements are included and specifically identified in the permit as of the date of permit issuance. 2. A permit shield shall not alter or affect: a. the power of the Commission, Secretary of the Department, or Governor under NCGS 143-215.3(a)(12), or EPA under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV;or d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to determine compliance of the facility with its permit. 3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made under 15A NCAC 02Q.0523. 4. A permit shield does not extend to minor permit modifications made under 15A NCAC 02Q.0515. S. Termination,Modification,and Revocation of the Permit[15A NCAC 02Q.0519] The Director may terminate,modify,or revoke and reissue this permit if: 1. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or 5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the purpose of NCGS Chapter 143,Article 21B. T. Insignificant Activities[15A NCAC 02Q.0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an emission source or activity is insignificant. U. Property Rights[I 5A NCAC 02Q.0508(i)(8)] This permit does not convey any property rights in either real or personal property or any exclusive privileges. V. Inspection and Entry[15A NCAC 02Q.0508(1)and NCGS 143-215.3(a)(2)] 1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ, or an authorized representative,to perform the following: a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted, or where records are kept under the conditions of the permit; b. have access to and copy, at reasonable times, any records that are required to be kept under the conditions of the permit; c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring and air pollution control equipment),practices,or operations regulated or required under the permit;and d. sample or monitor substances or parameters, using reasonable safety practices, for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Air Quality Permit No. 05029T20 Page 32 Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under Section 114 or other provisions of the Federal Clean Air Act. 2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper, or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Annual Fee Payment[15A NCAC 02Q.0508(i)(10)] 1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q.0200. 2. Payment of fees may be by check or money order made payable to the N.C. Department of Environmental Quality. Annual permit fee payments shall refer to the permit number. 3. If, within 30 days after being billed, the Permittee fails to pay an annual fee, the Director may initiate action to terminate the permit under 15A NCAC 02Q.0519. X. Annual Emission Inventory Requirements[15A NCAC 02Q.0207] The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 02Q .0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on such form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility. Y. Confidential Information[15A NCAC 02Q.0107 and 02Q.0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q .0107, the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 02Q.0107. Z. Construction and Operation Permits[15A NCAC 02Q.0100 and.0300] A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or emission source which is not exempted from having a permit prior to the beginning of construction or modification, in accordance with all applicable provisions of 15A NCAC 02Q.0100 and.0300. AA. Standard Application Form and Required Information[15A NCAC 02Q.0505 and.0507] The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 02Q .0505 and.0507. BB. Financial Responsibility and Compliance History[15A NCAC 02Q.0507(d)(4)] The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC. Refrigerant Requirements(Stratospheric Ozone and Climate Protection)[15A NCAC 02Q.0501(d)] 1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment according to the work practices,personnel certification requirements,and certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F. 2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F. 3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166. Reports shall be submitted to the EPA or its designee as required. DD. Prevention of Accidental Releases-Section 112(r)[15A NCAC 02Q.0508(h)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r) of the Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68. EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)—FEDERALLY-ENFORCEABLE ONLY Although a risk management plan may not be required, if the Permittee produces,processes,handles,or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. Air Quality Permit No. 05029T20 Page 33 FF. Title IV Allowances[15A NCAC 02Q.0508(i)(1)] This permit does not limit the number of Title IV allowances held by the Permittee, but the Permittee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act. GG. Air Pollution Emergency Episode[15A NCAC 02D.0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode, the Permittee will be required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of an approved plan,with the appropriate requirements specified in 15A NCAC 02D.0300. HH. Registration of Air Pollution Sources[I 5A NCAC 02D.0202] The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution, this registration and required information will be in accordance with 15A NCAC 02D .0202(b). II. Ambient Air Quality Standards[15A NCAC 02D.0501(c)] In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality standards in 15A NCAC 02D.0400 to be exceeded at any point beyond the premises on which the source is located. When controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of the ambient air quality standards or are required to create an offset, the permit shall contain a condition requiring these controls. JJ. General Emissions Testing and Reporting Requirements[15ANCAC 02Q.0508(i)(16)] Emission compliance testing shall be by the procedures of Section .2600, except as may be otherwise required in Rules .0524, .0912, .1110, .1111,or.1415 of Subchapter 02D.If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the DAQ to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 02D.2600 and follow the procedures outlined below: 1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director prior to air pollution testing. The Director shall review air emission testing protocols for pre-approval prior to testing if requested by the owner or operator at least 45 days before conducting the test. 2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test. 3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the period of air testing. The owner or operator of the source shall ensure that the equipment or process being tested is operated at the production rate that best fulfills the purpose of the test. The individual conducting the emission test shall describe the procedures used to obtain accurate process data and include in the test report the average production rates determined during each testing period. 4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample collection unless otherwise specified in the specific conditions. The owner or operator may request an extension to submit the final test report.The Director shall approve an extension request if he finds that the extension request is a result of actions beyond the control of the owner or operator. a. The Director shall make the final determination regarding any testing procedure deviation and the validity of the compliance test.The Director may: i. Allow deviations from a method specified under a rule in this Section if the owner or operator of the source being tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for the source being tested. ii. Prescribe alternate test procedures on an individual basis when he finds that the alternative method is necessary to secure more reliable test data. iii. Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is specified in this Section if the methods can be demonstrated to determine compliance of permitted emission sources or pollutants. b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted relating to that source. Any test conducted by the Division of Air Quality using the appropriate testing procedures described in Section 02D .2600 has precedence over all other tests. Air Quality Permit No. 05029T20 Page 34 KK. Reopening for Cause[15A NCAC 02Q.0517] 1. A permit shall be reopened and revised under the following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years; b. additional requirements (including excess emission requirements)become applicable to a source covered by Title IV; c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit;or d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 02Q.0513(c). 3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 02Q .0507, .0521,or .0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened, the procedures in 15A NCAC 02Q .0300 shall be followed. The proceedings shall affect only those parts of the permit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,except in cases of imminent threat to public health or safety the notification period may be less than 60 days. 5. Within 90 days, or 180 days if the EPA extends the response period, after receiving notification from the EPA that a permit needs to be terminated, modified, or revoked and reissued, the Director shall send to the EPA a proposed determination of termination,modification,or revocation and reissuance,as appropriate. LL. Reporting Requirements for Non-Operating Equipment[15A NCAC 02Q.0508(i)(16)] The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. When permitted equipment is not in operation, the requirements for testing, monitoring, and recordkeeping are suspended until operation resumes. MM.Fugitive Dust Control Requirement[15A NCAC 02D.0540] As required by 15A NCAC 02D.0540"Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 02D.0540(f). "Fugitive dust emissions" means particulate matter from process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas,stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and haul roads). NN.Specific Permit Modifications[15A NCAC 02Q.0501 and.0523] 1. For modifications made pursuant to 15A NCAC 02Q .0501(b)(2),the Permittee shall file a Title V Air Quality Permit Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months after commencing operation. 2. For modifications made pursuant to 15A NCAC 02Q .0501(c)(2), the Permittee shall not begin operation of the air emission source(s) and associated air pollution control device(s) until a Title V Air Quality Permit Application is filed and a construction and operation permit following the procedures of Section .0500 (except for Rule .0504 of this Section)is obtained. 3. For modifications made pursuant to 502(b)(10), in accordance with 15A NCAC 02Q .0523(a)(1)(C), the Permittee shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth Street SW,Atlanta,GA 30303)in writing at least seven days before the change is made. The written notification shall include: a. a description of the change at the facility; b. the date on which the change will occur; c. any change in emissions;and d. any permit term or condition that is no longer applicable as a result of the change. In addition to this notification requirement, with the next significant modification or Air Quality Permit renewal, the Permittee shall submit a page "ES" of the application forms signed by the responsible official verifying that the Air Quality Permit No. 05029T20 Page 35 application for the 502(b)(10) change/modification, is true, accurate, and complete. Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction requirements. 00. Third Party Participation and EPA Review[15A NCAC 02Q.0521,.0522 and.0525(7)] For permits modifications subject to 45-day review by the federal Environmental Protection Agency (EPA), EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition, the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit. The time period available to submit a public petition pursuant to 15A NCAC 02Q .0518 begins at the end of the 45-day EPA review period. Air Quality Permit No. 05029T20 Page 36 ATTACHMENT List of Acronyms AOS Alternative Operating Scenario BACT Best Available Control Technology Btu British thermal unit CAA Clean Air Act CAIR Clean Air Interstate Rule CEM Continuous Emission Monitor CFR Code of Federal Regulations DAQ Division of Air Quality DEQ Department of Environmental Quality EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NAA Non-Attainment Area NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAP National Emission Standards for Hazardous Air Pollutants NOx Nitrogen Oxides NSPS New Source Performance Standard OAH Office of Administrative Hearings PM Particulate Matter PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less POS Primary Operating Scenario PSD Prevention of Significant Deterioration RACT Reasonably Available Control Technology SIC Standard Industrial Classification SIP State Implementation Plan SO2 Sulfur Dioxide tpy Tons Per Year VOC Volatile Organic Compound