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HomeMy WebLinkAboutAQ_F_1800329_20200330_CMPL_CAV-Rpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Framewright,Inc. NC Facility ID 1800329 Inspection Report County/FIPS: Catawba/035 Date: 03/18/2020 Facility Data Permit Data Framewright,Inc. Permit n/a 1824 Brian Drive Issued n/a Conover,NC 28613 Expires n/a Lat:35d 422940m Long: 81 d 10.9320m Class/Status Permit Exempt SIC: 2511 /Wood Household Furniture Permit Status Inactive NAILS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Clifford Spencer Clifford Spencer Clifford Spencer President President President (828)459-2284 (828)459-2284 (828)459-2284 Compliance Data Comments: Inspection Date 03/18/2020 Inspector's Name Robert Papuga Inspector's Signature: Vy 8 Operating Status Operating ' Compliance Code Compliance-inspection Action Code FCE Date of Signature: -3 3 0 - Z v 2 0 On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2014 0.7500 --- 0.0200 --- 0.0200 0.0400 2009 1.60 --- 0.0200 0.1300 0.0200 1.22 40.65' Highest HAP Emitted inpounds) Five Year Violation History:None .Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Methods) Source(s)Tested Framewright,Inc. March 18,2020 Page 2 of 4 Type Action: _Full Compliance _Partial Compliance _Complaint Other: Compliance Assurance Visit Evaluation Evaluation/Reinspection Investigation Data Date submitted for initial review 03/24/2020 IBEAM INFO, WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection,list date inspected _IBEAM LAT/LONG, Facility Locked X IBEAM Inspection, list date draft is submitted X IBEAM LAT/LONG,Coordinates checked X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint X_IBIAM Planning,Next Inspection Date 03/O 1/2022 Directions: From Mooresville take I-77 North,take I-40 West to Claremont, take Exit 135,turn left onto N. Oxford Street,turn right onto Hwy 70 West,travel approximately 3 miles,turn right onto Brian Drive, the facility is located on the right at 1824 Brian Drive. Safety Equipment.• Safety glasses and steel toe shoes are required for walking through this facility. No safety issues were noted at the time of this inspection. Safety Issues: None. Facility LATILong: A review of the facility's coordinates on "Map of Regulated AQ Facilities" indicates the facility latitude and longitude coordinates are accurate. Email Contacts: The facility email contacts were verified. No changes are needed in IBEAM. Compliance Assurance Visit: 1'. The purpose of this site visit was to conduct a routine compliance assurance visit. This facility manufactures wooden furniture frames. The facility is currently operating one 8-hour shift per day Monday through Thursday. Mr. Clifford Spencer,President, accompanied me during this inspection. 2. Facility Contact Information: During the inspection I verified the facility contact information in IBEAM with Mr. Spencer. No changes to the facility contact information are needed on IBEAM. 3. Compliance History No problems have been noted in the last five years by DAQ prior to this inspection. The current compliance status is discussed in the following sections. 4. Source Observations: 'This facility has one woodworking operation controlled by a simple cyclone (120 inches in diameter). Collected wood waste drops from the cyclone into a storage bin. The bin is emptied as needed into a dump truck. The plant does not have a wood hog. Large blocks are placed in a dump truck. The area around the bin and dumpster was clean. Mr. Spencer indicated that the plant processes approximately Framewright, Inc. March 18,2020 Page 3 of 4 3,700 board feet of lumber, and 375 sheets of plywood per week on average. The collection system was in operation with no visible emissions observed during this inspection. This facility also has one dip coating application booth installed on a furniture finishing process.The booth was not in use during this inspection. Mr. Spencer stated that this process has not been used in the last five years. The facility also has one natural gas fired boiler(0.255 million Btu per hour maximum heat input). The boiler is used for comfort heat and was in operation at the time of this inspection. The boiler plate indicates that the Cleaver I3rooks boiler was built October 25, 1972. The facility does not have any generators, fire pumps, or gasoline storage tanks, and is not subject to NESHAP Subpart 4%, or NESHAP 6C. The facility does have a small boiler that operates on natural gas only. This boiler is not subject to NSPS Dc or NESHAP Subpart 6J. 5. Exemption Qualification; A permit rescission letter was issued by this office on September 20,2016.Actual emissions were based on the 2015 calendar year production of 569,114 board feet of lumber,which was the highest production rate that occurred during the last five years. Previous emission inventories submitted by this facility list actual emissions in 2014 as 0.75 tons/year PMIO and 0.24 tons/year PM10 in 2009. Emissions from the leg dipping operation and natural gas-fired boiler are negligible. No changes or modifications have been made to the equipment since the last visit. Therefore, it appears that the facility's emissions have been and will continue to be below the exemption thresholds. 6. Compliance Determination:_ Based on my observations, this facility appeared to follow the air quality rules (21) .0521-visible emissions; 2D .0512-particulates from wood products finishing plants; 2D .0535-excess emissions and 2D .0540-fugitive dust emissions) at the time of the visit. The compliance assurance visit checklist is attached on page 4 of this report. RJP:lhe c: MRO File https://ncconnect.shuepoint.com/sites/DAQ-MRO/Counties/CA,rAWBA/00329/INSPECT 202003I8.cay.docx i Framewright,Inc. March 18,2020 Page 4 of Visit Checklist rev.11/03/16 'Facility Name: Framewrigh[ Inc I I I Physical Site Address: 1824Brian Drive I , ICE• Conover I I (Zip Code: 28613 County: Catawba I Facility Contact: Clifford Spencer I 1 ITitle: President (Phone No.: 828-459-2294 1 1 i I I Mailing Address: PO Box 1390 Conover NC 28613 I 1 I Facility Contact Email Address: clifford@fmmewright.us I I ' I Its the facility contact the person that you met? If not fi If out the following: Yes I Contact Name: i ITitle: (Phone No.: I I I Mailing Address: I IEmail Address: - Safety requirements:safety shoes(yes)_safety glasses(yes)_-,hearing protection(yes)-hardhat(no) other(please describe)_( 1 Normal operatmgschedule(hr/d,d/wk,wk/yr): 8hours perday Monday-Thursday I I Opacity(%)_indicate any non-zero opacities observed: 0% Odors-indicate if anyobjectionable odors were detected beyondtheproperty boundary: None Fugitive dust-indicate whether fugitive dust was observed leaving property boundary: None 1 Since last inspection,have there been any changes in equipment or operation? No Through up t and/ fuel usage with units: r _ Control device(s)(list): Simple Cyclone(120 inches in diameter) Properly operated and maintained? Yes I I _ For apermit exempt facility found to be Improperly operating or maintaining plant equipment:1)provide compliance iassistance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a 'more representative control efficiency/emission factor,4)If re-evaluated actual emissions result in a classification/registration ('change,follow_enforcement_ guidelines foropeotion without a permit/registration;and 5)increase compliance visit frequency. Notesorcalculation space: —�—� I I I I I I I , Permit Exemouon:_ Actual emissions from the previousyear(s)(and projected actual)of PM30,502,NOx,VOCs,CO,HAPs,and TAPS , are each<5 tpy and whose actual total aggregate of these emissions are<10 tpy , •Can be subject to 40 CFR Part 63(MACr orGACT)and 40 CFR Part 60(NSPS) -Cannot be subjectto Rule 2Q.0315(Synthetic Minor Facilities)orr2Q.0500(Tiitle V Procedures) _ — _ =r- !Boilers: IID No. Ohr.ndo"100 M2 #3 M4 _ ,Installed orlast modified dateOct-72 (Size mmBTU heat input) BTU/h (Prima /backu fuel: i Fuel used annual _ I NSPS Subpart Dc subject? NSPS Subpart Dc boiler if>10 mmB mmBtu hr installed or modified after June 9,1989. — _ Woodworking: _ _ %each must total 100 ---_-- ---- ---- ---I --- - - - - _ Wood waste(tpy);I _^ Planing 0. orl I I Sawing/chi ppingl 33 1 — 1�Throughput(boardit/yri_:1 192,0001 1 Rough sawing, 33 I Wet/drywood?(Dry Wood 1 Fine sawing, 34 _- Bagfilterorcyclone?I Cyclone I ! M_ill_ing(&hog), 0 Molding 0 L_._ —_ ___ __ . _ _ _ j. _ _ J. _ - ; Sanding 0