AQ_F_0300076_20200401_CMPL_InspRpt (4)

NORTH CAROLINA DIVISION OF Winston-Salem Regional Office
AIR QUALITY Maymead Materials,Inc. Laurel Springs Plant
NC Facility ID 0300076
Inspection Report County/FIPS:Alleghany/005
Dater 04/01/2020
Facility Data Permit Data ,
Maymead Materials,Inc.-Laurel Springs Plant Permit 09551 /R02
11995 NC HWY 18 Issued 4/28/2015
Laurel Springs,NC 28644 Expires 3/31/2023
Lat: 36d 24.9720m Long: 8ld 15.4800m Class/Status Synthetic Minor
SIC: 2951/Paving Mixtures And Blocks Permit Status Active
NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Wiley Roark Wiley Roark Wiley Roark NSPS: Subpart I
President President President
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 04/01/2020
Inspector's Name Robert Barker
Inspector's Signature: � .. Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: �/�I /2-0 MTH On-Site.Inspection Result Compliance '
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2014 --- -- --- --- --- --- --
2009 --- --- --- --- --- =-- --
*Hi hest HAP Emitted in ounds
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
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Permitted Emission Sources:
-:77777[7—Emission Emission �gilrce Control dControl System
... SourceTl) ....' ...'.bescription..... �... SystemIbF . escription z
One drum-mix asphalt plant(150 tons per hour maximum rated capacity),consisting of
_ES-2 Hot mix asphalt storage silo N/A N/A
'[_ES-1 No.2/recycled No.4 fuel oil-fired aggregate dryer CD-1 Bagfilter
(NSPS) (96.8 million Btu per hour maximum heat input capacity) �(7,163 square feet of filter area)
ES 3... Truck loadout operation N/A N/A
Insignificant/Exempt Activities: ,
5 O rce ofSOnrce Of Title
Source ` Exemption Regulation u h
. . .. f.., Pollu
TAPs.._. .. .... tams
IES-1 -Fuel oil storage tank (10,000 gallon capacity)
2Q.0102(c)(I)(D)(i) ;
IES-2-Fuel oil storage tank 9,000 gallon capacity)
-Liquid asphalt cement storage tank (20,000 gallon capacity) 2Q.0102 c 1 L xii
F14-
Yes Yes
IES-4-No 2 fuel oil fired asphalt storage tank heater
2Q 0102(c)(2)(B)(i)(I).
1 0 million Btu per hour maximum heat input capacity)
Introduction
On April 1,2020,Mr.Robert Barker,Environmental Engineer of the DAQ-WSRO,conducted a compliance inspection of
Maymead Materials,Inc. -Laurel Springs Plant. This is a greenfield site for a drum-mix asphalt plant(150 tons per hour
maximum rated capacity)and has had a permit since December 22,2005. Mr. Sean Mackey, Senior Project Manager,
was called and verified that there was still no asphalt plant located'at this site. The facility,was.last inspected on July 11,
2019 by Mr. Shannon Leonard(formerly of NCDAQ)and was found to be in compliance.
Safety
When the facility is placed into service,the only protective equipment required will be safety glasses,ear protection,
safety shoes,hard hat,and a reflector vest.
Stack Tests
There has not been stack testing conducted at this facility.
Applicable Regulations
Applicable regulations listed in the permit are 2D .0202,2D .0506,2D .0516,2D .0521,2D .0524(40 CFR Part 60,
Subpart I),2D .0535,2D .0540,2D .0605,2D 0611,2D .1100,2D .1806,2Q .0304,2Q .0309,2Q .0315,2Q .0317
(Avoidance)and 2Q .0711. The facility will not be subject to RMP requirements of the 112(r)program since it will not
use or store any of the regulated chemicals in quantities above the threshold levels in the rule. It should be noted that the
facility will be subject to the General Duty clause of the 112(r)program.
Discussion
The facility is permitted for a No. 2/recycled No.4 fuel oil-fired aggregate dryer(ES-1, a hot mix asphalt storage silo(ES-
2),and a truck loadout operation(ES-3). The facility is also permitted for four(4)insignificant sources consisting of two
(2)fuel oil storage tanks(IES-1 an IES-2), a liquid asphalt cement storage tank(IES-3), and a no. 2 fuel oil-fired asphalt
storage tank heater(IES-4). As stated earlier,none of these sources have been constructed at the facility site.
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Upon start-up,the facility is required to submit quarterly and annual reports. The quarterly report is for the amount of
asphalt produced,fuel certification records, and sulfur dioxide emissions,while the annual report is for the results of
analytical testing of the fuel and amount used. Even though the facility is not yet constructed,the facility is still
submitting these reports. The last quarterly and annual reports were last received on January 3,2020. The reports stated
that there was no functioning facility at the location.
Facility-Wide Emissions
Projected actual and potential emissions are from the permit review for Air Quality Permit No. 09551R02.
PM 3.17 45.48
PMto 2.27 20.87
SO2 23.62 868.44
NOx 5.58 36.76
CO 12.08 87.23
VOC 4.34 31.61
HAP Total 0.92 6.75
Highest HAP 0.29 2.09
(Formaldehyde)
l
Compliance History
The facility has not been issued a NOD or NOV in the last five years.
MACT and GACT Applicability Determination
The facility does not currently appear to be subject to any MACTs or GACTs at this time.
Location
Latitude and longitude for this facility have been verified.
Permit Issues -
There do not appear to be any permit issues at this time.
Conclusion
Based on the fact that there is no functioning facility at the site,this facility appears to be in compliance with Air Quality
standards and regulations at the time of this inspection.
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