AQ_F_0600049_20200219_CMPL_CAV-Rpt (4)

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NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Banner's Cabinets, Inc.
NC Facility ID 0600049
Compliance Assurance Visit(CAV)Report County/FIPS: Avery/0I I
Date: 02/20/2020
Facility Data Permit Data
Banner's Cabinets,Inc. Permit n/a
299 Watauga Street Issued n/a
Newland,NC 28657 Expires n/a
Lat: 36d 5.2130m Long: 81d 55.3850m Class/Status Registered
SIC: 2434/Wood Kitchen Cabinets Permit Status Inactive
NAICS: 33711 /Wood Kitchen Cabinet and Countertop Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Joseph Banner Joseph Banner Joseph Banner
President President President
[phone] [phone] [phone]
Compliance Data
Comments:
CAV Date 02/19/2020
Inspector's Name Bob Graves
Inspector's Signature: i3e L tiC^ L — Operating Status Operating
Compliance Code Compliance—procedural
requirements
Date of Signature: a (Z,c ZO 2 o Action Code FCE
On-Site CAV Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2010 0.1600 --- --- 5.59 --- 0.1600 350.00
2005 0.3400 --- --- 12.25 --- 0.3400 1636.40
*Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

1. Directions: -
From Hwy 221,follow Hwy. 194 into Newland. Turn right at the light onto Hwy. 181. Follow
Hwy. 181 one mile and turn left onto Watauga Street(in the curve). Go about one mile;facility is
on the right.
2. Facility Overview:
• Safe -Required Safety Equipment:None. There are no safety issues/concerns currently for
this facility.
• Discussion: On February 19,2020,I went to the facility to conduct a compliance assurance
visit(CAV). I arrived and met with Mr.Joseph(Joe)Banner, Jr.,Plant Manager. Mr.
Banner gave a tour of the facility and access to records. The facility's current hours of
operation are Monday to Thursday, 10 hours per day, and Friday for 8 hours,48 hours per
week, and have—35 employees.
• Registration No. 0600049X00: On June 29,2016,the facility submitted a registration
application. The registration became effective on October 21,2016.
• 2019 Annual Throughputs(Estimates):
i. Paint/Coatings: 963 gallons
ii. Furnace(used for comfort heat only): 1221 gallons No. 2 fuel oil.
iii. Propane: 1891 gallons.
• Facility Contacts: correct as listed.
• Facility Description: The Company manufactures custom high-quality cabinets and does not
employ an assembly line as in a typical furniture factory.
3. Emission Source and Regulatory Review:
Source Listing: CAV will divide facility into two parts:
• Paint booths.
• Woodworking permitted items.
i. Paint/finish Booths Permitted Items-observed as follows:
Paint/finish spray booths:
The paint/finish booths are divided into 2 types of booths: filter-type controlled and positive
pressure paint spray booths. All of the booths utilize a different type of paint/finish at any given
time. Often only one type of paint/fmish will be used for a given job and not used again. The
facility has a computerized paint system. This system saves on paint cost, since the facility can
purchase smaller quantities of paint for specific projects and no longer have to purchase 55-gallon
drums of paint. The facility has labeled all spray booths with their permit ID numbers. During
the CAV, all observed filters were in good condition. I did not observe any VE's from the
outside stacks.

Spray Booths:
ID No.From FhsComments/Observafions:
Above: /Uncontrolled
01 [Filter-type Controlled [Not in operation.
02 Filter-
type Controlled In operation, no visible emission(VE)
from outside stacks.
03 Filter-type Controlled In operation,no visible emission(VE)
from outside stacks.
04F Filter-type Controlled In operation, no visible emission(VE)
from outside stacks.
05F Filter-type Controlled In operation, no visible emission(VE)
from outside stacks.
06F Filter-type Controlled In operation,no visible emission(VE)
from outside stacks.
07F Filter-type Controlled Not in operation, used for
(positive pressure) located special projects only
upstairs
08F Filter-type Controlled Not in operation, used for
(positive pressure) located special projects only
upstairs
09F Filter-type Controlled Not in operation, used for
(positive pressure) located special projects only
upstairs
l OF Filter-type Controlled.Located Not in operation
upstairs
1117 Filter-type Controlled. Located Not in operation
upstairs
12F n/a Not installed

ii. Wood working operation:
Emission Source Control Control System
Source ID Description System ID Description
Fl, one bagfilter(2,000 square
feet of filter area),
WD I one wood dust collection system 13A1 j one simple cyclone(90
inches in diameter)
---------------
Wood Dust Collection System(ID No. WD)
This system consists of a bagfilter in series with a cyclone. The system typically vents back
inside the building but does have the capability to vent outside. This wood dust collection system
appears to be well maintained.
i. The wood working operation equipment was observed in operation. I observed
the bagfilter and cyclone in operation with no VE's. The cyclone is closed
looped. The bagfilter rarely exhaust outside but does have the capability to do
so. During the CAV,I observed the control system venting inside the building.
• Record Keeping: The facility maintains a bagfilter and cyclone Inspection&
Maintenance(I&M)logbook. During this CAV,the logbook was reviewed,
and the documentation was found to be adequate and up to date.
o I&M activities documented for 2019:
• 12/2/2019—inspection and maintenance.
• 11/19/2019—inspection and maintenance.
• Control of Visible Emissions
During this CAV, no visible emissions concerns were observed. Compliance is indicated.
• Particulates from Fugitive Dust Emission Sources-During this CAV, no fugitive dust emissions
concerns were observed. Compliance is indicated.
• Odor: During this CAV,no odor concerns were observed. Compliance is indicated.
• Other Sources:
One electrically heated lumber kiln: I observed the kiln not in operation. In the past due to
heating cost, this kiln was only used during the warmer(hot)months of the year(mainly
summer). This kiln was last operated approximately 8 years ago.
4. Five Year Compliance History: No NOV's have been issued to this facility in the last 5 years.
5. Recommendation/Compliance Statement/Conclusion:
• Recommendations: n/a
• Conclusion/Compliance Statement:
This facility appears to be in compliance with applicable air quality rules. This facility
appears to be exempt from air permitting requirements per 2Q .0102 (e).