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Home My WebLink AboutAQ_F_1400164_20200123_CMPL_InspRpt (4) 1HDo164 �41b NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Pine Mountain Finishing,Inc. NC Facility ID 1400164 Inspection Report County/FIPS: Caldwell/027 Date: 02/03/2020 Facility Data Permit Data Pine Mountain Finishing,Inc. Permit 01475/R18 2670 Alfred Hartley Road Issued 8/24/2017 Lenoir,NC 28645 Expires 7/31/2025 Lat: 35d 52.9420m Long: 8 1 d 28.7140m Class/Status Small SIC: 2511 /Wood Household Furniture Permit Status Active NAICS: 337122/Nonupholstered Wood Household Furniture Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact LScott Contact Technical Contact SIP MACT Part 63: Subpart 6J Gary Scott Gary Scott President President (828)726-8002 (828)726-8002 Compliance Data Comments: Inspection Date 01/23/2020 Inspector's Name Richard Morris Inspector's Signature: C2� �(1/2�/ Operating Status Operating Compliance Code Compliance-inspection _ Action Code FCE Date of Signature: / J /' On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2016 0.2100 13.00 --- 0.0200 2077.00 2011 0.2500 --- --- 10.16 --- 0.0300 2684.00 * Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date .Test Results Test Method(s) Source(s)Tested Inspection Report: 1) Location: Pine Mountain Finishing,Inc. is located at 2670 Alfred Hartley Road in Lenoir, NC. Caldwell County. Directions: From Lenoir,take Hwy 321 south and turn left onto Mt. Herman Road(just before Caldwell Community College). Travel approx. 1 mile to a four way stop sign and turn left onto Freezer Locker Road, which turns into Alfred Hartley Road. The facility will be on the right. 2)Description: Pine Mountain Finishing repairs/refinishes imported wood furniture, contracts raw wood finishing, and refinishes furniture for antique dealers. This facility is permitted under Air Permit No. 01475R18, effective from August 24, 2017,until July 31,2025. Last compliance inspection conducted on January 29, 2019 by Richard Morris. Current throughputs: 2020 Employees: 15-20 Hours: 36-40 hrs/wk, 51 wks/yr 3) Pre-inspection Conference: On January 23,2020, I, Richard Morris met with Gary Scott, facility contact and co-owner. Based on my conversation with him, we discussed the following: a) Verified the contacts based on FACFINDER printout. b) We talked about the bagfilter system and record keeping. They use an outside contractor to maintain and repair the bagfilter system monthly. I told them they could use the invoice as their logbook to demonstrate inspection and maintenance log keeping records. 4) Process Description This facility repairs/refinishes imported wood furniture, contracts raw wood finishing, and refinishes furniture for antique dealers. 5) Inspection: All booths are not labeled by number. ID No. Description NYC Comments 1 One dry filter-type spray booth installed on 1 Observed in operation,applying a water-based metal and wood finishing operations. stain. 2 One dry filter-type spray booth installed on 1 Observed in operation. This is currently a wash metal and wood finishing operations. coat booth. 3 One dry filter-type spray booth installed on I Observed not in operation. This is currently a metal and wood finishing operations. glaze booth. Filter needs changing 4 One dry filter-type spray booth installed on I Observed not in operation. This is currently a metal and wood finishing operations sealer/toner booth. 5 One dry filter-type spray booth installed on I Observed t in operation. This is currently a metal and wood finishing operations. lacquer booth. 6 One dry filter-type spray booth installed on I Observed in operation. This is currently a metal and wood finishing operations. lacquer/shade booth. No VEs were observed 7 One dry filter-type spray booth installed on Y Observed not in operation. This is currently a metal and wood finishing operations. lacquer booth. 8 One dry filter-type spray booth installed on y This booth is not installed. metal and wood finishing operations. ID No. Description Ni,P' Comments Two wash-off tanks installed on metal and 9& 10 wood finishing operations. Y one tank has been removed. These items are on site but 3 are not hooked up or N/A Four bagfilters N used. One is used for the woodworking company inside the building. Records are maintained monthly. This boiler is listed on an attachment to the permit as exempt/insignificant activity. This item was Il One No.2 oil-fired boiler(2.6 MBtu/I-Iour) N only used for heating in the winter;however,it is currently disabled and not operational. Mr. Chandler stated that it has not operated in the past three years. Disconnected. 7 drying ovens(5 with small electric elements a Gb -r--'''en' These items are listed and 2 used for air drying l None of the g only).I3 N on an attachment to the permit as exempt/ electric elements were operating during insignificant activities. None operating today. inspection. ES-2: I inspected the woodworking operation and found good connections to duct work from collection system. I looked at the bagfilter exhaust and observed no visible emissions. They have installed a new trailer dust collection system. Sawdust drops from the cyclone into the top of trailer where it is augured to the front of the trailer. This is a good improvement over the previous collect ion system. I did not observe any dust accumulating around the sides of the trailer. The cyclone was operating with 5% VE. 6) Stipulation Review: A.3 2D.0512—Particulate control from Wood Finishing Plants. In compliance. All sources appeared to be adequately controlled. A.4 2D.0515 —Particulate Control from Misc. Industrial Processes. In compliance. All spray booths appeared to have adequate control. A.5 2D.0521 —Visible.Emissions. In compliance. I did not observe any visible emissions during my inspection. A.6 2D.0524—NSPS (furniture finishing). In compliance. This facility does not paint metal. A.8 2D.0540—Fugitive Dust Control. In compliance. I did not observe excess dust from haul roads or other fugitive dust sources.. A.9 2D.0611 —Fabric Filter Requirements. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12-month period following the initial inspection) internal inspection of each bagfilter system. In addition, the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. In compliance. Logbook last monthly entry was recorded on 11/2019. Last annual performed on 11/15/2019. A.10 GACT Subpart HHHHHH—Miscellaneous Surface Coating that utilize coatings that contain compounds of chromium (Cr), lead (Pb), manganese (Mn), nickel (Ni), or cadmium(Cd)to coat a plastic and/or metal substrate on a part or product. In compliance. This facility uses no coatings that contain any of the heavy metals. A.I I 2D.1806—Odors. Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. In compliance. I did not detect any odors before entering property. A.12 2Q.0711 —TAP Emission Limit Requirement. Appeared in compliance. Last permit review indicates compliance. A.13 2Q.0803 —Exclusionary Rule Requirements. In compliance. Last annual report indicated compliance. Last submittal was received on 2/26/19. A.14 Subpart JJJJJJ. In compliance. Facility states they are not subject to this rule. Boiler is disconnected. 7) Reporting requirements: Annual report due by March 1 for VOC. Received by ARO on 2/26/19 and demonstrated compliance. 8) 112R Status: Based on the facility's inventory, it was decided that they are not subject to 112R reporting requirements I 9) Comments and Compliance Statement: Pine Mountain Finishing appeared in compliance with all permit conditions on January 23, 2020. I 10) 5 Year Compliance History: There have been no documented violations at this facility in the past 5 years. /rem I