AQ_F_1400194_20200207_CMPL_CAV-Rpt (4)

CAS
NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Marx LLC
NC Facility ID 1400194
Compliance Assurance Visit Report County/FIPS: Caldwell/027
Date: 02/10/2020
Facility Data Permit Data
Marx LLC Permit n/a
4276 Helena Street Issued n/a
Granite Falls,NC 28630 Expires n/a
Lat: 35d 49.6150m Long: 81d 28.6290m Class/Status Registered
SIC: 2512/Upholstered Household Furniture Permit Status Inactive
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Rick Detter Rick Detter Rick Detter
Vice President Sales Vice President-Sales Vice President-Sales
and Operations and Operations and Operations
[phone] ext.318 [phone] [phone] ext.318
Compliance Data
Comments:
Inspection Date 02/07/2020
y Inspector's Name Richard Morris
Inspector's Signature: �2 / �" v Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: p—//p / Z� On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2012 --- --- --- 3.87 ---
2007 --- --- --- --- --- ---
* Hi est HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Compliance Assurance Visit Report:
1) Location: Marx Industries, Inc. is located at 4276 Helena Street in Granite Falls,NC.
Caldwell County.

Directions: Traveling N on Hwy 321A from Granite Falls to Sawmills,turn left
onto Sawmills School Road(in front of fire station) and cross the RR tracks.
Turn R onto Helena St. The facility will be on the right.
2) Facility Overview: Marx Industries, Inc. cuts and glues polyurethane foam and
polyester fiber for use in upholstered furniture. This facility is registered, effective
date October 26, 2016. Last Compliance Assurance Visit conducted on January 10,
2019 by Richard Morris.
Safety: Safety shoes and glasses
Current throughputs: 2020
Hours: 40 hrs/wk
Employees: —45
Adhesive: —8,000 gallons/yr(F-12)
On February 7, 2020, I, Richard Morris met with the compliance contact, Rick Detter,
Vice President. Based on my conversation with him, we discussed the following:
a) Verified the contacts based on FACFINDER printout. All contact information
is current.
b) I discussed their registration status and same regulations still apply.
Process Description: This facility cuts and glues polyurethane foam and polyester fiber
for use in upholstered furniture.
Inspection:
The permit lists one spray adhesive line (ID No. A) Installed on a foam rubber
gluing operation. There are now 7 spray booths in use. These stations are not
directly vented to the atmosphere,however, for safety purposes,the glue guns will
not operate if the building vent fan is not in operation. The facility uses
approximately 8,000 gallons of F-12 per year. This product has been reformulated
and contains no HAPS or TAPS (Heptane is listed as VOC).
3) Emission Source and Regulatory Review:
Sources are:
Emission Emission Source Control Control System
Source ID _ Description L System ID Description
A one spray adhesive line installed in a foam rubber
gluing operation N/A N/A
Insignificant Sources:

i
None
Regulatory Review:
2D.0521 —Visible Emissions. In compliance. I did not observe any visible
emissions during my site visit.
2D.0540—Fugitive dust Control. In compliance. "Fugitive dust emissions"
means particulate matter from process operations that does not pass
through a process stack or vent and that is generated within plant property
boundaries from activities such as: unloading and loading areas,process
areas stockpiles, stock pile working, plant parking lots, and plant roads
(including access roads and haul roads). There are no fugitive dust
sources at this facility.
2D.0958(c)—Work Practices. In compliance. VOC containing materials are
being properly stored and handled. This rule has been exempted with
an effective date of November 1,2017.
40 CFR 63, Subpart 000000 "National Emission Standards for Hazardous Air
Pollutants for Flexible Polyurethane Foam Production and Fabrication
Area Sources", including Subpart A "General Provisions.". In
compliance.
1. Standards and Compliance - Pursuant to 40 CFR 63.11416 the
Pennittee shall not use any adhesive containing methylene chloride
in a flexible polyurethane foam fabrication process. In
compliance. The adhesive used contains no methylene chloride.
2. Recordkeeping Requirements - Pursuant to 40 CFR 63.11417 the
following recordkeeping requirements shall apply: The Permittee
shall retain on site a statement signed and dated by a responsible
official stating that the facility does not use any adhesive
containing methylene chloride in a flexible polyurethane foam
fabrication process. There is a statement dated March 4, 2009
stating the facility does not use any methylene chloride. In
compliance.
2D.0521 —Control of Odorous Emissions. In compliance. I did not detect any
odorous emissions before entering the facility.
2Q. 711 —Emission Rates Requiring a Permit(Toxic Air Pollutant Emissions
Limitation). In compliance. The facility does not emit any HAPS or
TAPS.

M
Reporting requirements:
There are no reporting requirements in the current air permit.
4) Compliance History Review:
There have been no documented violations at this facility in the previous five years.
5) Stack Test Review:
There are no stack test requirements in the current air permit.
6) 112R Status: Based on the facility's inventory, it was decided that they are not
subject to 112R reporting requirements
7) Comments and Compliance Statement:
Based on review of records and visual observations, this facility appeared to be
operating in compliance with the Air Quality standards and regulations at the time of
this inspection.
/rem