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HomeMy WebLinkAboutAQ_F_1400155_20200204_CMPL_CAV-Rpt (4) I4GOIS5_ ,CAV NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY B&E Woodturning, Inc. NC Facility ID 1400155 Compliance Assurance Visit Report County/FIPS: Caldwell/027 Date: 02/05/2020 Facility Data Permit Data B&E Woodturning, Inc. Permit n/a 2395 Howard Arnett Road Issued n/a Lenoir,NC 28645 Expires n/a Lat: 35d 55.3117m Long: 81d 31.9950m Class/Status Permit Exempt SIC: 2426/Hardwood Dimension&Flooring Permit Status Inactive NAICS: 321912/Cut Stock,Resawing Lumber,and Planing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Sammy Greer Sandy Poarch Kris Siemer MACT Part 63: Subpart 6J Operations Mgr. Vice-President Office Manager (828)758-2843 (828)758-2843 (828)758-2843 Compliance Data Comments: Inspection Date 02/04/2020 Inspector's Name Richard Morris Inspector's Signature: Z1� �� ° � `� Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: /j/ � On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC CO PM10 *HAP 2014 0.3400 0.3700 0.0200 --- 0.0100 0.1700 0.2000 2009 0.0100 0.0700 0.0200 --- 0.0100 0.0100 0.1600 *Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested L_ I Compliance Assurance Visit Report: 1) Location: B &E Woodtutning Inc. is located at 2395 Howard Arnett Road in Lenoir,NC. Caldwell County. Directions: From Lenoir,take Hwy 321N to NuWay Circle and turn right. Follow road to Howard Arnett Road(right fork). This road turns into Long Branch Road. The facility is located on the left. 2) Description: B & E Woodturming manufactures woodturnings for the furniture industry. This facility is now permit exempt effective from November 30,2016. Last compliance inspection conducted on January 31, 2019 by Richard Morris. Current throughputs: 2020 Employees: 16 Hours: 36 hrs./wk., 50 wks./yr. Production: 228 tons wood dust Sources are: Emiion ss Emissiou Source Control Control System Source ID Description System ID Description ES 1 one wood waste collection system one bagfilter(4,676 square feet ._ — CD FTD-1 of filter area) fE ES-2 one wood waste transfer/truck loading operation J Insignificant/Exempt Activities -- xem jSourceofVrce of Title Source e PollutRulation TAPS ants I-1 -one No. 2 fuel oil-fired boiler 1.27 million Btu per 2 .0102 hour maximum heat input rate;installed in 2004) p ! (c)(�(B)(i)(I) i Yes J Yes I-2 one sanding operation with bagfilter control(not 2Q.0102 No No venting to atmosphere) 3) Pre-inspection Conference: On February 4, 2020, I, Richard Morris met with Sandy Poarch, Vice-President, and Kris Siemer, Office Manager. Based on my conversation with them,we discussed the following: a) Verified the contacts based on FACFINDER printout. Sammy Greer, Operations Manager, is facility contact. b) The bagfilter logbook is kept in the front office and I was able to examine its entries. Haynes Industrial Cleaning and Maintenance previously performed all the repair and maintenance work until the owner died last year. All maintenance is now performed in house. The logbook showed monthly PM's. B &E conducts monthly visual inspections that include checking for dust leaks, ductwork, filter checks, and structural integrity. i i c) Talked about NESHAP (6J) requirements. They have a 1.27 million Btu/hr. #2 fuel oil-fired boiler and performed their required tune up on December 13, 2013. This is a seasonal boiler, so the next tune-up was due in 5 years before January 13, 2019. They did not perform the required tune-up and were issued a NOD on February 6, 2019. They had the tune-up performed on February 4, 2019 by Link Boiler. 4) Process Description: Various saws,routers, and sanders are used to cut, shape and form components for the furniture industry 5) Com liance Assurance Visit review: ID No. Description Comments One bagfilter(4,676 square feet of filter area)installed on a This system was observed in operation. ES-1 ES- wood waste collection system and a wood waste transfer/truck All connections to ductwork looked good 21 loading operation. with no obvious holes. There is a two- controlled trailer truck load out. I did not observe by CD any excess dust around the trailers FTD-1 indicating good capture Magnahelic reading was 1.0 inches H2O at bagfilter. One boiler rated at 1 MMBtu/Hr. #2 fuel-oil. Permitting not required due to size. This was not in operation at the time of site I-1 visit. The boiler was built in 2002 by Smith Cast Iron Boilers. I did not observe any visible emissions from the stack. 6) Regulatory Review: 2D.0512—Particulate Control. In compliance. All sources appeared to be adequately controlled. 2D.0521 Visible Emissions. In compliance. I did not observe any visible emissions during my site visit. —Bagfilter Maintenance: The bagfilter inspection and maintenance is no longer required. I inspected the bagfilter logbook and found recent entries. Haynes Industrial Cleaning and Maintenance perform all the repair and maintenance work. The logbook showed monthly PM's. B &E conducts monthly visual inspections that include checking for dust leaks, ductwork, filter checks, and structural integrity. Last annual internal inspection performed on 06/24/2019. Last entry recorded on 12/19/2019. 63.11223(d) Seasonal boilers must conduct a tune-up every 5 years as specified in paragraphs (b)(1)through(7) of this section. Each 5-year tune-up must be conducted no more than 61 months after the previous tune-up. For a new or reconstructed seasonal boiler, the first 5-year tune-up must be no later than 61 months after the initial startup. You may delay the burner inspection specified in paragraph(b)(1) of this section and inspection of the system controlling the air-to- fuel ratio specified in paragraph(b)(3) of this section until the next scheduled unit shutdown,but you must inspect each burner and system controlling the air-to-fuel ratio at least once every 72 months. Seasonal boilers are not subject to the emission limits in Table 1 to this subpart or the operating limits in Table 3 to this subpart. This rule requires a boiler tune-up every 61 months for seasonal boilers. Last tune-up was performed on December 13, 2013. Tune-up was due before January 13, 2019 and was not been performed. NOD issued on February 6, 2019. Tune- up was completed by Link Boiler on February 4, 2019. Now in compliance. Next Tune-up due in 61 months, March 2024. 7)Reporting requirements: There are no reporting requirements for this facility. 8) 112R Status: Based on the facility's inventory, it was decided that they are not subject to 112R reporting requirements 9) Comments and Compliance Statement: Based on review of records and visual observations, this facility appeared to be operating in compliance with the Air Quality standards and regulations at the time of this site visit. 10) 5 Year Compliance History: There have been no violations at this facility in past 5 years. As mentioned above, a Notice of Deficiency(NOD) was issued on February 6, 2019,to address the failure to comply with 40 CFR Part 63, Subpart JJJJJJ. /rem