HomeMy WebLinkAboutAQ_F_1400155_20200204_CMPL_CAV-Rpt (4) I4GOIS5_ ,CAV
NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY B&E Woodturning, Inc.
NC Facility ID 1400155
Compliance Assurance Visit Report County/FIPS: Caldwell/027
Date: 02/05/2020
Facility Data Permit Data
B&E Woodturning, Inc. Permit n/a
2395 Howard Arnett Road Issued n/a
Lenoir,NC 28645 Expires n/a
Lat: 35d 55.3117m Long: 81d 31.9950m Class/Status Permit Exempt
SIC: 2426/Hardwood Dimension&Flooring Permit Status Inactive
NAICS: 321912/Cut Stock,Resawing Lumber,and Planing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Sammy Greer Sandy Poarch Kris Siemer MACT Part 63: Subpart 6J
Operations Mgr. Vice-President Office Manager
(828)758-2843 (828)758-2843 (828)758-2843
Compliance Data
Comments:
Inspection Date 02/04/2020
Inspector's Name Richard Morris
Inspector's Signature: Z1� �� ° � `� Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: /j/ � On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PM10 *HAP
2014 0.3400 0.3700 0.0200 --- 0.0100 0.1700 0.2000
2009 0.0100 0.0700 0.0200 --- 0.0100 0.0100 0.1600
*Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
L_ I
Compliance Assurance Visit Report:
1) Location: B &E Woodtutning Inc. is located at 2395 Howard Arnett Road in Lenoir,NC.
Caldwell County.
Directions: From Lenoir,take Hwy 321N to NuWay Circle and turn right. Follow road
to Howard Arnett Road(right fork). This road turns into Long Branch Road. The facility
is located on the left.
2) Description: B & E Woodturming manufactures woodturnings for the furniture industry.
This facility is now permit exempt effective from November 30,2016. Last compliance
inspection conducted on January 31, 2019 by Richard Morris.
Current throughputs: 2020
Employees: 16
Hours: 36 hrs./wk., 50 wks./yr.
Production: 228 tons wood dust
Sources are:
Emiion ss Emissiou Source Control Control System
Source ID Description System ID Description
ES 1 one wood waste collection system one bagfilter(4,676 square feet
._ — CD FTD-1 of filter area)
fE ES-2 one wood waste transfer/truck loading
operation J
Insignificant/Exempt Activities
-- xem jSourceofVrce of Title
Source e PollutRulation TAPS ants
I-1 -one No. 2 fuel oil-fired boiler 1.27 million Btu per 2 .0102
hour maximum heat input rate;installed in 2004) p ! (c)(�(B)(i)(I) i Yes J Yes
I-2 one sanding operation with bagfilter control(not 2Q.0102 No No
venting to atmosphere)
3) Pre-inspection Conference: On February 4, 2020, I, Richard Morris met with Sandy Poarch,
Vice-President, and Kris Siemer, Office Manager. Based on my conversation with them,we
discussed the following:
a) Verified the contacts based on FACFINDER printout. Sammy Greer, Operations
Manager, is facility contact.
b) The bagfilter logbook is kept in the front office and I was able to examine its entries.
Haynes Industrial Cleaning and Maintenance previously performed all the repair and
maintenance work until the owner died last year. All maintenance is now performed
in house. The logbook showed monthly PM's. B &E conducts monthly visual
inspections that include checking for dust leaks, ductwork, filter checks, and
structural integrity.
i
i
c) Talked about NESHAP (6J) requirements. They have a 1.27 million Btu/hr. #2 fuel
oil-fired boiler and performed their required tune up on December 13, 2013. This is a
seasonal boiler, so the next tune-up was due in 5 years before January 13, 2019. They
did not perform the required tune-up and were issued a NOD on February 6, 2019.
They had the tune-up performed on February 4, 2019 by Link Boiler.
4) Process Description:
Various saws,routers, and sanders are used to cut, shape and form components for
the furniture industry
5) Com liance Assurance Visit review:
ID No. Description Comments
One bagfilter(4,676 square feet of filter area)installed on a This system was observed in operation.
ES-1 ES- wood waste collection system and a wood waste transfer/truck All connections to ductwork looked good
21 loading operation. with no obvious holes. There is a two-
controlled trailer truck load out. I did not observe
by CD any excess dust around the trailers
FTD-1 indicating good capture Magnahelic
reading was 1.0 inches H2O at bagfilter.
One boiler rated at 1 MMBtu/Hr. #2 fuel-oil. Permitting not required due to size. This
was not in operation at the time of site
I-1 visit. The boiler was built in 2002 by
Smith Cast Iron Boilers. I did not observe
any visible emissions from the stack.
6) Regulatory Review:
2D.0512—Particulate Control. In compliance. All sources appeared to be adequately
controlled.
2D.0521 Visible Emissions. In compliance. I did not observe any visible emissions
during my site visit.
—Bagfilter Maintenance: The bagfilter inspection and maintenance is no longer required.
I inspected the bagfilter logbook and found recent entries. Haynes Industrial
Cleaning and Maintenance perform all the repair and maintenance work. The
logbook showed monthly PM's. B &E conducts monthly visual inspections that
include checking for dust leaks, ductwork, filter checks, and structural integrity.
Last annual internal inspection performed on 06/24/2019. Last entry recorded on
12/19/2019.
63.11223(d) Seasonal boilers must conduct a tune-up every 5 years as specified in
paragraphs (b)(1)through(7) of this section. Each 5-year tune-up must be
conducted no more than 61 months after the previous tune-up. For a new or
reconstructed seasonal boiler, the first 5-year tune-up must be no later than 61
months after the initial startup. You may delay the burner inspection specified in
paragraph(b)(1) of this section and inspection of the system controlling the air-to-
fuel ratio specified in paragraph(b)(3) of this section until the next scheduled unit
shutdown,but you must inspect each burner and system controlling the air-to-fuel
ratio at least once every 72 months. Seasonal boilers are not subject to the
emission limits in Table 1 to this subpart or the operating limits in Table 3 to this
subpart.
This rule requires a boiler tune-up every 61 months for seasonal boilers. Last
tune-up was performed on December 13, 2013. Tune-up was due before January
13, 2019 and was not been performed. NOD issued on February 6, 2019. Tune-
up was completed by Link Boiler on February 4, 2019. Now in compliance. Next
Tune-up due in 61 months, March 2024.
7)Reporting requirements:
There are no reporting requirements for this facility.
8) 112R Status: Based on the facility's inventory, it was decided that they are not subject to
112R reporting requirements
9) Comments and Compliance Statement:
Based on review of records and visual observations, this facility appeared to be
operating in compliance with the Air Quality standards and regulations at the time
of this site visit.
10) 5 Year Compliance History:
There have been no violations at this facility in past 5 years. As mentioned above, a Notice of
Deficiency(NOD) was issued on February 6, 2019,to address the failure to comply with 40 CFR
Part 63, Subpart JJJJJJ.
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