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Home My WebLink AboutAQ_F_1800382_20200130_CMPL_CAV-Rpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Commercial Fabricators,Inc. NC Facility ID 1800382 Inspection Report County/FIPS: Catawba/035 Date: 01/24/2020 Facility Data Permit Data Commercial Fabricators,Inc. Permit n/a 2045 Industrial Drive Issued n/a Newton,NC 28658 Expires n/a Lat: 35d 4l.2760m Long: 8ld I4.9910m Class/Status Permit Exempt SIC: 3442/Metal Doors, Sash,And Trim Permit Status Inactive NAILS: 332321/Metal Window and Door Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP John Tucker John Tucker Nancy Rowe Vice President Vice President MBE Coordinator (828)465-1010 (828)465-1010 (828)465-1010 Compliance Data Comments: Inspection Date 01/24/2020 J410 Inspector's Name Robert Papuga � Inspector's Signature: j Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: l , 3 v a D On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2013 --- --- --- 2.78 --- --- 1411.35 2008 0.0450 --- --- 25.97 --- --- 8822.15 *Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Tyne Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s), Source(s)Tested Commercial Fabricators January 24,2020 Page 2 of 4 Type Action: _Full Compliance _Partial Compliance _Complaint Other:Compliance Assurance Visit Evaluation Evaluation/Reinspection Investigation Data Date submitted for initial review 1/24/2020 _IBEAM INFO,WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection,list date inspected _IBEAM LAT/LONG,Facility Locked X IBEAM Inspection,list date draft is submitted X IBEAM LAULONG, Coordinates checked X IBEAM Inspection,pollutants/programs checked _IBEAM Complaint X_IBEAM Planning,Next Inspection Date l/l/2022 Directions: From MRO take Interstate 77 North, in Statesville take Interstate 40 West to Hickory, take Exit 128,turn left onto Fairgrove Church Road,travel approximately 2 blocks, turn left onto Highway 70 East,travel one block,turn right onto St. Pauls Church Road,travel approximately one mile,turn left onto Industrial Drive,the facility is located on the left at 2045 Industrial Drive. Safety Equipment: Safety glasses and steel toe shoes are required for an inspection at this facility. Safety Concerns: None. Facility LAT/Long: A review of the facility's coordinates on "Facilities Regulated by Air Quality" indicates the facility's latitude and longitude coordinates are accurate. Email Contacts: The email addresses for the Facility, Authorized, and Technical contacts were verified and no changes are necessary. Compliance Assurance Visit: 1. The purpose of this site visit was to conduct a compliance assurance visit. This facility manufactures stairs, handrails, and other structural steel and aluminum parts for industrial construction. The facility is currently operating nine hours per day Monday through Thursday and 4 hours on Friday. Mr. John Tucker,VP of Operations,accompanied me during this inspection. 2. Facility Contact Information: During the inspection, I verified the facility contact information in IBEAM. No changes are needed. 3. Compliance history:, No problems have been noted in the last five years by DAQ prior to this visit. The current compliance status is discussed in the following sections. Commercial Fabricators January 24,2020 Page 3 of 4 4. Source Observations: The facility has a spray room equipped with five exhaust fans with dry filter type controls installed on a metal finishing operation. The spray room was in use during this compliance assurance visit. All filters were in place and in good condition. No visible emissions were observed. All finishes are applied using an airless spray system. The facility has not had any fugitive dust complaints, and Mr. Tucker stated that there had not been any excess emissions. 5. Exemption Qualification: This office received a request from Commercial Fabricators, Inc. on June 30, 2016 requesting recession of permit No. 0618R08. The emissions from this facility are limited to VOCs, HAPs, and TAPs from the paint sprayed onto metal parts. The facility provided total aggregate emission data for 2013 (2.08 tons), 2014 (2.31 tons), and 2015 (1.75 tons). During the compliance assurance visit, the facility provided me with total aggregate emission data for 2018 (3.34 tons) and 2019 (4.37 tons). Total emissions continue to be less than 5 tons per year. 6. Compliance Determination: Based on my observations,this facility appears to be in compliance with air quality rules 15A NCAC 2D .0515 —Particulates from Miscellaneous Industrial Processes, 15A NCAC 2D .0521 — Control of Visible Emissions, 15A NCAC 2D .0535 - Excess Emissions Reporting, and Malfunction and 15A NCAC 2D .0540—Particulates from Fugitive Dust Emission Sources. Since this facility is in Catawba County, 15A NCAC 2D .0958 —Work Practices for Sources of Volatile Organic Compounds no longer applies. The compliance assurance visit checklist is listed on page 4. Commercial Fabricators January 24,2020 Page 4 of 4 -_—..--_ Assurance Visit Checklist rev.11/03/16 (Facility Name: Commercial Fabricators,Inc. {Physical Site Address: 2045 Industrial Drive (City: Newton ( I (Zip Code: 28658 1 (County: Catawba I I (Facility Contact: John Tucker ( I (Title: Vice President I I I (Phone No.: 828-465-1010 ( I I I I I I I { _ I Mailing Address: PO Box 165 Newton,NC 28658 ( ( I ( 1 1 _ (Facility Contact Email Address: jtucker@commfab.coml I I I I I I 1 I I I I I I I Ils the facility contact the person that you met? YES If not,fill out the following: I IContact Name: I I ITitle: I I I I I I IPhone No.: I I I I I I I I I — IMailingAddress: ( I I ( I I I ( I IEmaiI Address: { ( I I ( I I { /I — Safety requirements:safety shoes(yes)-safety glasses(yes)_hearing protection(no)-hardhat(no) — — ther o (please describe): � � T— -T ( -T i Normal operating schedule(hr/d,d/wk,wk/yr): 9 hours per day Monday-Thursday. 4 hours per day on Friday. I — Opacity(%) indicate any non zero opacities observed: None Odors-indicate if any objectionable odors were detected beyond the property boundary: None I I -- Fugitive dust-indicate whether fugitive dust was observed leaving property boundary: None I I I— Since last inspection,have there been any changes in equipment or operation? No I _..._ ----___ ..-_._ Throughput and/or fuel usage with units: �— ( I I I Control devices)(list):. Five exhaustfanswith dryfiltertype control. I Properly operated and maintained? All filters were in place and in good condition. I I { I Fora permit exempt facility found to be improperly operating or maintaining plant equipment:1)_provide compliance assistance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a more representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration — change,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency. Notes or calculation space:- -4-- - --- --- -- _ ..__� (Actual emission data for 2018 was 3.34tons and for 2019 it was 4.37 tons. (Total emissions continue to be less than 5tons per year. — I Permit Exemption: •Actual emissions from the previous year(s)(and projected actual)of PM10,S02,NOx,VOCs,CO,HAPs,and TAPs are each<5 tpy and whose actual total aggregate of these emissions are<10 tpy •Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS) •Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures) —7 RJP:Ihe c: MRO File https://nceonnect.sharepoint.com/sites/DAQ-MRO/Counties/CATA VIBA/00382/INSPECT-20200124-CAV.docz