AQ_F_1400226_20191203_CMPL_InspRpt (4)

NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Caldwell Cabinets of NC, LLC
NC Facility ID 1400226
Inspection Report County/FIPS: Caldwell/027
Date: 12/11/2019
Facility Data Permit Data
Caldwell Cabinets of NC,LLC Permit 10413/R00
3441 Hickory Blvd. SW Issued 12/9/2014
Hudson,NC 28638 Expires 11/30/2022
Lat: 35d 49.8832m Long: 8ld 27.3999m Class/Status Small
SIC: 2434/Wood Kitchen Cabinets Permit Status Active
NAILS; 33711 /Wood Kitchen Cabinet and Countertop Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
James Hamrick Amy Moore James Hamrick
Operations Manager Member Officer Operations Manager
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 12/03/2019
Inspector's Name Richard Moms
Inspector's Signature: ' " Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: d/ (! / / On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
No emissions inventory on record.The emissions inventory is due 09/01/2022.
*Highest HAP Emitted(in pounds)
r
tion History:None
Letter Tvac Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:
1) Location: Caldwell Cabinets of NC, LLC is located at 3441 Hickory Blvd, SW in
Hudson,NC. Caldwell County.

Directions: From ARO, take I-40 east Jamestown Road exit 100. Follow Jamestown
Rd. to Hwy 70 East. Follow to hwy 18/64. Follow 18/64 to Lenoir. In Lenoir turn
right onto Southwest Blvd and go to end that joins into 321 south. Follow to Hudson
and go past Mission Road red light and look on right for 3441 address.
2) Facility Overview: Caldwell Cabinets of NC is a woodworking facility that
produces cabinets for industry. This facility is permitted under Air Permit No.
10413R00, effective from December 9, 2014, until November 30, 2022. Last
compliance inspection was performed by Richard Morris on January 17, 2019.
Safety: safety shoes and glasses
Current throughputs: 2019
Employees: 30
Hours of operation: 40-48 hrs/wk, 52 wks/yr
Pre-inspection Conference: On December 3, 2019, Richard Morris met with
compliance contact, John Bostian, General Manager and new Operations Manager,
James Hamrick. Based on my conversation with them, we discussed the following:
a) Verified the contacts based on FACFINDER printout. James Hamrick is the
new facility and technical contact. Todd Perdue is the new invoice contact
with a mailing address at PO Box 547, Hudson,NC. His e-mail address is:
[e-mail].
b) I examined the bagfilter logbook and found inspections and maintenance are
performed every two weeks. Good documentation. Last entry dated
December, 2019.
c) I asked John to send me the annual paint usage at the end of the year. Also I
requested the paint booth filter efficiency. He stated he would send them at
the end of year.
Process Description:
Various tools including a cnc,table saws,and sanders are used to manufacture custom
cabinets.
Inspection:
a) The facility was operating on the day of inspection. All woodworking equipment
are connected to the dust collection system and appeared to all be new. I
observed the bagfilter while operating and found that it is currently venting to the
inside of the building.
b) Dry filter paint booth was in operation with no visible emission observed. The
filters are changed about every two weeks.
3) Emission Source and Regulatory Review:

Permitted Sources are:
Emission Emission Source Control Control System
Source ID Description — System ID Description
ES-1 woodworkin and dust collection s stem CD-1 one er
11(1,607 square feet of filter area) —
I
Insignificant Sources:
None
Stipulation Review:
A.2 Permit Renewal. Emission inventory and permit required 90 days prior to
permit expiration.
A.3 Particulate Control Requirement. The Permittee shall not discharge
particulate matter caused by the working, sanding, or finishing of wood
without providing, as a minimum for its collection, adequate duct work
and properly designed collectors.
In compliance. All woodworking equipment was connected to dust
control system.
AA Visible Emissions. In Compliance. No emissions observed.
A.6 Fugitive Dust Control. In compliance. The only source for fugitive dust
is the parking lot which is small, and gravel covered.
A.7 Fabric Filter Requirements. In compliance. I explained these
requirements for logbook and record keeping for maintenance and repair.
A logbook was started that day. Last inspection dated December 2019
(annual).
A.8 Control of Odorous Emissions. In compliance. I did not detect any odors
before entering the facility property.
Reporting requirements:
There are no reporting requirements in this permit.
4) Compliance History Review:
There have been no violations at this facility since permit issuance in December 2014.
5) Stack Test Review:
There is no stack test requirement.
6) 112R Status: Based on the facility's inventory, it was decided that they are not
subject to 112R reporting requirements

7) Comments and Compliance Statement:
Based on review of records and visual observations, this facility appeared to be
operating in compliance with the Air Quality standards and regulations at the time
of this inspection.
/rem