AQ_F_1400092_20191119_CMPL_InspRpt

Iui00092 - A16
NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY McCreary Modern,Inc.-Upholstery Plant
NC Facility ID 1400092
Inspection Report County/FIPS: Caldwell/027
Date: 11/22/2019
Facility Data Permit Data
McCreary Modern,Inc. -Upholstery Plant Permit 05207/R13
2929 Morganton Blvd. Issued 8/9/2017
Lenoir,NC 28645 Expires 7/31/2025
Lat: 35d 52.0320m Long: 81 d 35.8140m Class/Status Small
SIC: 2512/Upholstered Household Furniture Permit Status Active
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Chris Warren Rick Coffey Mike Ridenhour
Plant Manager President Director of Engineering
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 11119/2111
Inspector's Name Richard Morris
Inspector's Signature: Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: 26 / On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2016 0.4900 --- --- 24.64 --- 0.0500 2521.00
2011 0.4800 --- — 28.40 --- 0.0500 3494.00
* Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
Inspection Report:
1) Location: McCreary Modern Inc. - Upholstery Plant is located at 2929 Morganton Blvd in
Lenoir,NC. Caldwell County.

Directions: From Morganton, take Hwy 18N to the Gamewell Community. The facility
is on the right at the corner of Morganton Blvd (Hwy 18) and Rocky Road.
2) Description: McCreary Modern Inc. -Upholstery Plant is a furniture finishing plant. This
facility is permitted under Air Permit No. 05207R13, effective from August 9, 2017, until July 1,
2025. Last compliance inspection conducted on November 29, 2018 by Richard Morris.
Current throughputs: 2019
Employees: 69
Hours: 40 hrs./wk., 52 wks./yr.
Permitted Sources are:
Emission Emission Source Control Control System
Source ID d escription_ System ID _ Description
one furniture finishing operation including:
( SB 1 through SB 8 eight dry filter-type,spray booths �—N/A N/A
T 1 and T 2 two wash off tanks N/A N/A
3) Pre-inspection Conference: On November 19, 2019, I, Richard Morris, met with Chris
Warren, Plant Manager to conduct an unannounced inspection. Based on my conversation with
them, we discussed the following:
a) Verified the contacts based on FACFINDER printout. Chris Warren is the new plant
manage and facility contact. All other contacts and information is current, including
billing.
b) No changes have been made at the plant that would change the current permit.
5)Inspection:
a) Spray booths, SB-1 thru SB-8: Six (6) of the spray booths were operating during
my inspection. I did not observe visible emission emitting from any spray booths.
Filters are changed weekly. Booths are labeled.
Booth# Application Type
1 operating Finish coating
2 operating Sealer coating
3 operating Sealer coating
4 not operating Glaze coating
5 operating Lacquer coating
6 operating Lacquer coating
7 operating Finish coating
8 operating Sealer/lacquer coating

b) Wash-off tanks: I observed only one wash-off tank onsite (the second tank has not
been installed). This tank is kept outside and is well covered. This tank is empty and
no longer being used.
6) Stipulation Review:
A.2 2D.0512—Particulate Control. In compliance. There are no wood working
operations that vent to the atmosphere at this site. All painting operations are
performed in dry-filter paint spray booths.
A.4 2D.0521 —Visible Emissions. In compliance. I did not observe any visible
emissions during my inspection.
A.6 2D.0540—Fugitive Dust Control. In compliance. I did not observe any fugitive
dust emissions during my inspection.
A.7 2D.1806—Control and Prohibition of Odorous Emissions. In compliance. I did
not detect any odors during my inspection.
A.8 2Q. 0711 —TAP Emission Limit. Appears in compliance. Previous TAP
emission rates have been well-below TPER emission limits and anticipated
emission rates for these TAPS are expected to remain well-below applicable
limits.
A.10 2Q. 0803 —Exclusionary rule. Compliance Indicated. Last annual report
indicated compliance.
7) Reporting requirements:
Annual report for summarizing emissions of VOC and HAPs is required and must be
submitted before March 1 annually. Report submitted on 02/27/2019 indicated compliance.
8) 112R Status: Based on the facility's inventory, it was decided that they are not subject to
112R reporting requirements
9) Comments and Compliance Statement:
Based on review of records and visual observations,this facility appeared to be operating
in compliance with the Air Quality standards and regulations at the time of this
inspection.
10) 5 Year Compliance History:
No violations recorded in previous 5 years.
/rem