AQ_F_1400123_20191119_CMPL_CAV-Rpt

IUOOI ? 3 - CAV
NORTH CAROLINA DIVISION OF Asheville Regional Office
AIR QUALITY Carolina Leg Supply LLC DBA Carolina Leg Cc
NC Facility ID 1400123
Compliance Assurance Visit Report County/FIPS: Caldwell/027
Date: 11/22/2019
Facility Data Permit Data
Carolina Leg Supply LLC DBA Carolina Leg Co Permit n/a
4509 Hartland Road Issued n/a
Lenoir,NC 28645 Expires n/a
Lat: 35d 52.0333m Long: 81 d 36.5500m Class/Status Permit Exempt
SIC: 2426/Hardwood Dimension&Flooring Permit Status Inactive
NAICS: 321999/All Other Miscellaneous Wood Product Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Charlie Monday Hunter Munday Hunter Monday
Co-Owner Co-Owner Co-Owner
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 11/19/2019
Inspector's Name Richard Morris
Inspector's Signature: C�« 9` Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: / l_ a,? �d 5J On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 * HAP
2016 1.08 --- --- --- --- 0.4700 ---
Highest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
CAV Report:

1) Location: Carolina Leg Co is located at 4509 Hartland Road in Lenoir,NC.
Caldwell County.
Directions: From ARO,take I-40 east Jamestown Road exit 100. Follow
Jamestown Rd. to Hwy 70 East. Follow to hwy 18/64. Follow 18/64 to Lenoir.
In Gamewell before Lenoir look for Calico Road at caution light intersection and
turn left. Go to next intersection at Calico Road and Hartland. Facility is on
Northeast corner.
2) Facility Overview: Carolina Leg Co is a woodworking facility, producing
components parts mainly for furniture legs in industry and craft builders. This
company is new. Hunter and Charlie Munday bought out former owner, Jeff Keller
last February, 2019. Last compliance inspection was performed by Richard Morris
on January 10, 2019.
Safety: ear/eye protection and steel toed shoes
Current throughputs: 2019
Employees: 6
Hours: 32 hrs/wk, 50wks/yr
Pre-inspection Conference: On November 19, 2019, I, Richard Morris with
NCDAQ met with Hunter and Charlie Munday, co-owners. Based on my
conversation with them we discussed the following:
a) FACFINDER has been updated to reflect Hunter Munday as the authorized
and technical contacts and Charlie Munday as the facility contact for new
facility Carolina Leg Co.
b) I discussed that Mr. Keller previously had a NC air permit until 2017. In 2017
the facility was exempted from permitting but still subject to regulations of the
woodworking industry. I explained which rules apply such as 213.521 for
visible emissions and 2D.540 for fugitive dust. I also recommended they
begin and maintain a cyclone logbook for their dust collection system.
c) We discussed their exempt status and future inspections. I requested they
begin documenting how much dust is collected each year so that an estimation
of emissions can be made. DAQ will come by each year and visit to see if the
facility may need a permit, or if any new sources have been added that might
affect their compliance status.
Process Description:
This facility produces component parts for the furniture industry using saws,
lathes, sanders, molders and other woodworking equipment. The woodworking
equipment is controlled by two cyclones in parallel and collects dust to a
collection house.

Inspection: L
a) I inspected the woodworking process and found that each piece of equipment was
controlled by the dust collection system. Pipes and ductwork appeared to be in
good condition with no apparent leaks or holes.
b) I did not observe visible emission coming from the cyclone stacks while they
were operating. The dust storage bin is emptied at least once per week. I noted
some dust collecting on pipes above the storage bin and recommended the air
vents in the bin be covered with something that controls the dust emitting from
them.
c) Insignificant boiler, I-B-1, has been removed.
3) Emission Source and Regulatory Review:
Sources are:
Emission Emission Source Control Control System
Source ID Description System ID Description
ES 1 one woodworking operation and dust CD-1 one simple cyclone(48 inches in diameter)
collection system CD-2 l and one simple cyclone(72 inches in diameter), j
installed in parallel
Insignificant Sources:
Source(Removed) Exemption
Source of Source of Title
Regulation TAPS? V Pollutants?
I-B-1 -one No.2 fuel oil-fired boiler 2Q .0102
(1.43 million Btu per hour heat input rate) (c)(2)(B)(i)(II) Yes Yes
Regulatory Review:
2D.0512—Particulate Control-Wood Products Finishing Plants. In compliance.
All particulate emissions are controlled by cyclone.
2D.0515 —Control of visible emissions. In compliance. I did not observe any
visible emissions over 20%.
2D.05540—Fugitive Dust Control. The Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or
excess visible emissions beyond the property boundary. Fugitive dust
emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from
activities such as: unloading and loading areas, process areas stockpiles,
stock pile working, plant parking lots, and plant roads (including access
roads and haul roads). In compliance. The facility has paved parking and
storage areas. There are no stock piles.

Reporting requirements:
There are no reporting requirements in the current air permit.
4) Compliance History Review:
This facility has no compliance violations.
5) Stack Test Review:
Stack test not required.
6) 112R Status: Based on the facility's inventory, it was decided that they are not
subject to 112R reporting requirements
7) Comments and Compliance Statement:
Based on review of records and visual observations, Carolina Leg Cc appeared to
be operating in compliance with the Air Quality standards and regulations at the time
of this inspection on November 19, 2019.
/rem