AQ_F_0200055_20210426_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Taylor King Furniture,Inc.
NC Facility ID 0200055
Inspection Report County/FIPS:Alexander/003
Date: 04/20/2021
Facility Data Permit Data
Taylor King Furniture,Inc. Permit n/a
286 County Home Road Issued n/a
Taylorsville,NC 28681 Expires n/a
Lat: 35d 52.5924m Long: 8ld 11.0352m Class/Status Registered
SIC: 2512/Upholstered Household Furniture Permit Status Inactive
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Spencer Thompson Spencer Thompson Spencer Thompson
CFO CFO CFO
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 04/20/2021
Inspector's Name Robert Papuga
Inspector's Signature: l�o6r %� a Operating Status Operating
® Compliance Status Compliance-inspection
Action Code FCE
Inspection Result Compliance
Date of Signature:04/26/2021
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2015 0.1100 --- --- 9.38 --- 0.1100 2811.76
2011 0.0200 --- --- 4.33 --- 0.0200 657.32
*Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Taylor King Furniture,Inc.
April 20,2021
Page 2 of 4
Type Action: _Full Compliance _Partial Compliance _Complaint Other: Compliance Assurance Visit
Evaluation Evaluation/Reinspection Investigation
Data Date submitted for initial review 04/26/2021 IBEAM INFO,WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection,list date inspected X IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked IBEAM Complaint
X IBEAM Planning,Next Inspection Date 04/01/2023
Directions: From MRO,travel I-77 north to 1-40 west. Take the highway 16 exit and travel north on
highway 16 approximately 14 miles. Turn right on County Home Road. The facility is on the right.
Safety Equipment: Safety glasses are required, and safety shoes are recommended.
Safety Issues: None noted.
Facility Lat/Long: The facility's coordinates on"Map of Regulated AQ Facilities"indicates the latitude
and longitude coordinates are accurate.
Email Contacts: Email contacts were verified with no changes needed.
Facility Contact Information: During this phone conversation, I verified the facility contact
information in IBEAM.No changes were needed.
COVID-19 Information :
- Did you complete the DEQ COVID Questionnaire on the day you conducted an on-site facility
inspection and based on the responses were you able to report to the worksite?
Yes. The morning of the field portion of this inspection I completed the NC Employee Screening
for Employees Onsite form on the oshr.nc.gov website.
- Who did you speak with regarding the facility's COVID-19 inspection procedures?
(name/title/phone number)
Mr. Spencer Thompson/CFO/828-632-7731
- Does the facility allow on-site inside the facility buildings, on-site but outside only or virtual
only inspections?
All of the above.
- Does the facility follow social distancing, mask wearing and hand washing procedures in the
facility? (list other procedures the facility follows)
Facility follows social distancing and hand washing procedures.
- Are there any COVID-related requirements of inspectors before entering the facility?
(temperature check, sign health form, etc.)
Wear a mask.

Taylor King Furniture,Inc.
April 20,2021
Page 3 of 4
- What type of inspection did you perform?(on-site in the buildings,on-site outside only,virtual)
Telephone call on April 19,2021.
hi car on-site visit only on April 20, 2021.
- If the facility allows on-site, in the building inspections and you chose not to conduct an
inspection inside then clarify why.
Did not conduct an on-site in the building inspection because I do not feel safe due to Covid-19
pandemic.
- If the facility allows on-site,outside inspections and you chose not to go onsite then clarify why.
Conducted on-site in car inspection on April 20, 2021.
General Information: The purpose of this phone call and in car site visit was to conduct a compliance
assurance visit. This facility manufactures upholstered household furniture. The facility is currently
operating 40 hours per week with approximately 145 employees. Mr. Spencer Thompson, CFO,talked to
me by phone during this compliance assurance visit.
Source and Control Device Observations: This facility has three dry filter-type paint spray booths. Mr.
Thompson emailed pictures of each spray booth. All booths were observed to be in operation with all
filters in place.No visible emissions were observed coming from the outside stacks during the on-site in
car inspection on April 20,2021. Mr. Thompson stated that the filters are changed bi-weekly.No issues
were noted on the dry filter-type booths.
The facility has various woodworking operations that vent to a bagfilter. The bagfilter was observed in
operation with no visible emissions during my on-site in car inspection on April 20, 2021. The bags are
checked,and an internal inspection are conducted throughout the year. The last few inspections were on
January 15,2020,May 29,2020,July 16,2020,December 17,2020,February 12,2021,March 03,2021
and April 08,2021. The baghouse routes the sawdust to a dust bin that is emptied once per week. The
woodworking operation processed approximately 235,000 board feet of lumber in 2020.
NESHAP/NSPS Review: A determination has been made that the facility is not subject to the NESHAP
Subpart 60 Polyurethane MACT. There are no generators or fire pumps on site that could be subject to
NESHAP Subpart 4Z. Also,there are no gasoline storage tanks onsite that could be subject to NESHAP
Subpart 6C.
Registration Oualification: During the registration review it was determined that the facility had 9.5
tons of particulate and VOCs combined. Due to a 50%decrease in paint and coating usage in 2020(due to
Covid-19) it can be assumed that the VOC emissions are still within the limits required for registration.
Therefore,this facility still qualifies for exemption.
Compliance Determination: Based on my phone conversation with Mr.Thompson,this facility appeared
to be in compliance with the air quality rules (21) .0512-particulates from wood products finishing plants
and 2D .0535-excess emissions) at the time of my telephone conversation on April 19, 2021. The facility
is also in compliance with 2D .052 1-visible emissions and 2D .0540-fugitive dust emissions during the on-
site in car inspection on April 20, 2021. The registration lists 2D .0958(c)-work practices for sources of
volatile organic compounds. However, being that this facility is in Alexander County this regulation no
longer applies. The compliance assurance visit checklist is attached on page 4 of this report.
RJP:
cc: MRO File

Taylor King Furniture,Inc.
April 20,2021
Page 4 of 4
https://ncconnect.sharepoint.com/sites/DAQ-MRO/Counties/ALEXANDER/00055/1NSPECT 20210420_CAV.doex
Compliance Assurance Visit Checklist rev.11/03/16
Facility Name: Taylor King Furniture,Inc.
Physical Site Address: 286 County Home Road
City: Taylorsville Zip Code:28681 County:Alexander
Facility Contact:Spencer Thompson Title:CFO
Phone No.:828-632-7731
Mailing Address:286 County Home Road Taylorsville,NC 28681
Facility Contact Email Address:[e-mail]
Is the facility contact the person that you met? If not,fill out the following: Yes
Contact Name: Title:
Phone No.:
Mailing Address:
Email Address:
Safety requirements:safety shoes(yes)-safety glasses(yes)-hearing protection(no)-hardhat(no)
other(please describe):
Normal operating schedule(hr/d,d/wk,wk/yr): 40 hours per week
Opacity(%)-0%
Odors-indicate if any objectionable odors were detected beyond the property boundary:None
Fugitive dust-indicate whetherfugitive dust was observed leaving property boundary:None
Since last inspection,have there been any changes in equipment or operation?No
Throughput and/orfuel usage with units:
Control device(s)(list):One bagfilter.
Properly operated and maintained?Yes
For a permit exempt facility found to be improperly operating or maintaining plant equipment:1)provide compliance
assistance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a
more representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration
change,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency.
Notes or calculation space:
The registration review stated that 563,744 board feet of lumber peryear processed would result in 0.11 tons/yr of PM emissions.
In 2020 only 235,000 board feet of lumber was processed.
Registration:
•Actual aggregate emissions>=5 tpy and<25tpy:PM10,CO,NOx,S02,VOCs,HAPs,and TAPS.
•Cannot meet permit exemption under 2Q.0102(d)
•Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures)
•Cannot be subject to 40 CFR Part 63(MACT) {Can be subject to 40 CFR Part 63(GACT))
•Cannot emit volatile organic compounds or nitrogen oxides if the facility is located in a nonattainment area
•Cannot be subject to 40 CFR Part 60(NSPS)except for sources which are exempt under 2Q.0102(g)or(h)
Woodworking: %each must total 100
Wood waste(tpy): Planing 25
or Sawing/chipping 0
Throughput(board ft/yr): 235,000 CY2020 Rough sawing 25
Wet/dry wood? Dry Fine sawing 10
Bagfilter or cyclone?Cyclone Bagfilter Milling(&hog) 5
Molding 10
Sanding 25