AQ_F_0200102_20210421_CMPL_CAV-Rpt

NORTH CAROLINA DIVISION OF Mooresville Regional Office
AIR QUALITY Craftmaster Furniture,Inc.-Plant 4
NC Facility ID 0200102
Inspection Report County/FIPS:Alexander/003
Date: 04/21/2021
Facility Data Permit Data
Craftmaster Furniture,Inc.-Plant 4 Permit n/a
3457 NC Highway 90 East Issued n/a
Taylorsville,NC 28681 Expires n/a
Lat: 35d 54.5190m Long: 81d 7.1598m Class/Status Permit Exempt
SIC: 2512/Upholstered Household Furniture Permit Status Inactive
NAICS: 337121 /Upholstered Household Furniture Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Kevin Mann Kevin Mann Kevin Mann
Vice President of Vice President of Vice President of
Operations Operations Operations
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 04/21/2021
Inspector's Name Sandra Sherer
Inspector's Signature: Sand=Shetec 05A Operating Status Operating
Compliance Status Compliance-inspection
Action Code FCE
Date of Signature: 4/21/2021 Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP7 S02 NOX VOc c0 PM10 * HAP
No emissions inventory on record.
*Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

Craftmaster Furniture, Inc. Plant 4
April 21, 2021
Page -2—
Type Action: X Compliance _Partial Compliance _Complaint Other:
Assurance Visit Evaluation/Reinspection Investigation
Data Date submitted for initial review 4/21/2021 _IBEAM WARNING/OB,NOD,NOV,NRE
Tracking: X IBEAM Document
X IBEAM Inspection,list date inspected IBEAM LAT/LONG,Facility Locked
X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked
X IBEAM Inspection,pollutants/programs checked IBEAM Complaint
X IBEAM Planning,Next Inspection Date 4/l/2023
Directions:
Travel 1-77 North and take I-40 West in Statesville. Travel I-40 West and take Exit 148 (US-64/NC-90).
Take a right off exit ramp towards Taylorsville.Travel approx. 13 miles and take right onto Millersville
Rd. Travel approx. 0.5 miles and take right onto NC-90 E. Facility is directly on the left.
Safety Equipment.
This company requires that safety shoes, safety glasses,and hearing protection be worn by the inspector at
the facility.
Safety Issues:
No safety issues were noted during the inspection.
COVID-19 Information:
I talked with Mr. Kevin Mann, Senior VP of Operations, by phone prior to the on-site inspection who
informed me that the facility requires employees and visitors to have a temperature check and fill out a
questionnaire regarding COVID symptoms prior to entering the facility. A mask is required to be worn by
employees and visitors at all times, unless they are working alone in an office or eating. The morning of
the compliance assurance visit, I filled out the NC Employee Screening for Employees Reporting Onsite
form on the oshr.nc.gov website that states I don't have, or have been in contact with anyone that has
COVID-19 symptoms. I decided to stay in my car to determine compliance while talking with Mr. Mann
by phone while viewing the bagfilter.
Lat/Lon,q:
A review of the "Facilities Regulated by Air Quality" on the DAQ web site indicates the facility's latitude and
longitude coordinates are accurate. No changes to the latitude and longitude coordinates of this facility are
needed in IBEAM. The latitude and longitude coordinates of this facility are not locked in IBEAM.
Email Contacts:
The emails for the Facility,Authorized,and Technical contacts were verified by Mr. Kevin Mann, Senior VP of
Operations. No changes are needed in IBEAM.

Craft master Furniture, Inc. Plant 4
April 21, 2021
Page -3—
General Information:
The purpose of this site visit was to conduct a compliance inspection evaluation while maintaining social
distancing of six feet or more and wearing a mask,due to the corona virus. The facility was issued a permit
exemption on September 13, 2016. This facility assembles and upholsters furniture and is currently
operating two eight-hour shifts,five days a week. The facility employs 150-160 people. Mr.Kevin Mann,
Senior VP of Operations, spoke with me by phone during this inspection.
Source Observations:
The facility has one bagfilter to control particulate from the two routers and three sawing stations. The
wood dust is emptied into a semi-truck, which is emptied about twice per week. These sources were
observed in operation with no visible emissions and no fugitive dust. This office has not received any
fugitive dust emissions complaints regarding this facility. Mr. Mann stated that no excess emissions had
occurred at this facility.
Exemption Oualifcations:
This office received a letter from Craftmaster Furniture, Inc. Plant 4 on September 6, 2016 requesting
determination for their existing operation, which was expanded to include a woodworking operation
supporting an upholstery factory. The woodworking operation is proposed to process up to 3,025,000 bd-
ft/yr.At this rate the potential controlled particulate emissions are 1.50 tons per year for PM10. During the
inspection, Mr. Mann provided board feet purchased in 2019 and 2020. The facility purchased 2,008,818
board feet of plywood and 929,344 board feet of lumber in 2019, and 2,851,662 board feet of plywood and
1,010,759 board feet of lumber in 2020. This puts their estimated yearly production at 2,938,162 in 2019
and 3,862,421 bd-ft/yr. Therefore,the facility still qualifies for exemption.
Compliance determination:
Based on my observations,this facility appeared to be in compliance with the air quality rules (2D .0521-
visible emissions;and 2D.0535-excess emissions)at the time of inspection.The compliance assurance visit
checklist is listed on page 4.
SLS:
c: MRO File
https://ncconnect.sharepoint.com/sites/DAQ-MRO/Counties/ALEXANDER/00102/INSPECT 20210421_CAV.docx

Crafhnaster Furniture, Inc. Plant 4
April 21, 2021
Page -4—
Compliance Assurance Visit Checklist rev.8/05/16
Facility Name: Craftmaster Furniture,Inc.Plant 4
Physical Site Address: 3457 NC Hwy 90
City: Taylorsville Zip Code: 28681 County: Alexander
Facility Contact: Kevin Mann Title: Senior VO of Operations
Phone No.: 828-485-2615
Mailing Address: 3457 NC Hwy 90 Taylorsville NC 28681
Facility Contact Email Address:
Is the facility contact the person that you met? If not,fill out the following: I(same as above)
Contact Name: Title:
Phone No.:
Mailing Address:
Email Address:
Safety requirements:safety shoes(no)-safety glasses(yes)-hearing protection(yes)-hardhat(no)
other(please describe):
Normal operating schedule(hr/d,d/wk,wk/yr): Two eight hour shifts
Opacity(%)-indicate any non-zero opacities observed: None
Odors-indicate if any objectionable odors were detected beyond the property boundary: None
Fugitive dust-indicate whether fugitive dust was observed leaving property boundary: None
Since last inspection,have there been any changes in equipment or operation? No
Throughput and/or fuel usage with units: 2019-2,938,162 bd-ft. 2020-3,862,421 bd-ft.
Control device(s)(list): one bagfilter
Properly operated and maintained? Yes
For a permit exempt facility found to be improperly operating or maintaining plant equipment:1)provide compliance
assistance as a first option;2)initiate enforcement action in egregious/repeat cases;3)re-evaluate facility's emissions using a
more representative control efficiency/emission factor;4)If re-evaluated actual emissions result in a classification/registration
change,follow enforcement guidelines for operation without a permit/registration;and 5)increase compliance visit frequency.
Notes or calculation space:
Permit Exemption:
•Actual emissions from the previous year(s)(and projected actual)of PM10,S02,NOx,VOCs,CO,HAPs,and TAPS
are each<5 tpy and whose actual total aggregate of these emissions are<10 tpy
•Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS)
•Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures)
Woodworking: %each must total 100
Wood waste(tpy): Planing
or Sawing/chipping
Throughput(board ft/yr): Rough sawing 100%
Wet/dry wood? Fine sawing
Bagfilter or cyclone? Milling(&hog)
Molding
Sanding