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HomeMy WebLinkAboutAQ_F_0400047_20210330_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY_ B.V.Hedrick Gravel and Sand Company NC Facility H) 0400047 Inspection Report County/FIPS:Anson/007 Date: 04/07/2021 Facility Data Permit Data B.V.Hedrick Gravel and Sand Company Permit 09572/R04 403 Gravel Plant Rd. Issued 6/10/2015 Lilesville,NC 28091 Expires 5/31/2023 Lat: 34d 56.7302m Long: 79d 55.8806m Class/Status Synthetic Minor SIC: 1442/Construction Sand And Gravel Permit Status Active NAICS: 212321 /Construction Sand and Gravel Mining Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Timothy Jones D MACT Part 63: Subpart ZZZZ Danny Settle Jason Conner Superintendent President-Eastern VP Land Management NSPS: Subpart IIII,Subpart 000 (704)848-4165 Division (828)686-3844 (704)827-8114 Compliance Data Comments: p / Inspection Date 03/30/2021 Inspector's Name Mike Thomas Inspector's Signature: Operating Status Operating o Compliance Status Compliance-inspection �1 • � � J Action Code FCE Date of Signature: Inspection Result Compliance •— . ,_Z Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2014 --- -- --- --- --- --- --- 2009 0.0400 0.0200 0.3100 0.0300 0.0700 0.0300 0.1670 *Highest HAP Emitted inpounds) Five Year Violation History:None Date Letter Tyoe Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested 1) DIRECTIONS: From FRO take 195 Bus S for 63 miles and merge onto US 301 S towards Parkton,turn right onto NC IIWY 71 and continue to follow NC HWY 71 for 28 miles until HWY 74 and continue for 44 miles to Lilesville.In Lilesville,turn right at the flashing caution light onto 5th Street(at elementary school).Follow 5th Street, and bear left to continue on Wall Street, go— yz mile to Stanback Ferry Road. Turn right and go '/z mile to Ingram Mountain Road,turn right and go—I mile.Proposed quarry site is located on the left past gate. 2) SAFETY CONSIDERATIONS: Currently there are no mining activities taking place at this facility. Standard DAQ safety gear will be required if mining operations ever commence. 3) FACILILTY PROCESS AND DESCRIPTION: This facility has never been built.The following description is what was proposed for the facility originally. This facility is a 350 ton per hour throughput capacity crushing/screening operation that processes granite aggregate products,using a primary jaw crusher with a capacity of 250 tons per hour. The granite is mined from the quarry by drilling and blasting the material. Material from the quarry is loaded into haulage trucks via power shovel or front end loader and conveyed to the primary crusher. A grizzly feeder is utilized to remove undersize material,and oversize material is fed to the primary crusher, which is described as a jaw crusher,250 tons per hour maximum throughput with a 6-inch crusher setting. Discharged material from the crusher is sent to various secondary screens and a secondary crusher in order to obtain various sizes of aggregate materials. The materials are stored in piles on site, and loaded into `end loader for shipment to the customer. There is no washing of product at this site. truck�via front Particulate emissions are controlled by water sprays on the crusher, screens, and conveyor transfer points. There are no stationary reciprocating internal combustion engines at this site. 4) Permitted Emission Sources -.............. �t7a, I , Crushing and Feeding Operations WS Wet suppression water Crushers(NSPS) WS No longer at facility spray system Screens(NSPS) Screening Operations WS Wet suppression water' No longer at facility spray system Conveyors(NSPS) Wet suppression ion water No longer at facility spraysystemConveyingOperations WS �3 Aztec G-1 125 HP John Deere diesel generator (NSPS,NESHAP) (manufactured in In storage or no longer att the the facility* C50 G4 350 HP Tier II Caterpillar diesel generator N/A N/A (NSPS,NESHAP) (manufactured in 2009) In storage or no longer at the facility T-G10 365 HP Caterpillar diesel generator (NESHAP) (manufactured in 2002) l In storage or no longer at the facility 100 HP Caterpillar diesel generator XQ60 (NXQ60 (manufactured in 2001) In storage or no longer at the facility *As mentioned above,Mr. Connor stated that most of the generators were no longer at the facility and the ones remaining were in storage. He did not know which ones were still on site during our conversation. 5) INSPECTION SUMMARY: On 30 March 20211 Mike Thomas of FRO DAQ conducted a compliance evaluation inspection of the B.V. Hedrick Sand and Gravel facility. Prior to conducting the inspection,I spoke with the facility's Technical Contact,Jason Connor. Mr. Connor verified that the FACFINDER information was correct. Mr. Connor stated that the facility has not operated since 2012. He went on to say that the crushers, screens, and conveyors had all be removed back in 2019 and that most of the generators were no longer on site. The ones still remaining are in storage(which was confirmed in a previous inspection). I verified that the permitted emission sources are no longer at the facility during this inspection. 6) 112R Status This facility does not store any of the listed chemicals above threshold limits and is not required to maintain a written Risk Management Plan(RMP). 7) Non-compliance History Since 2010 There have been no prior DAQ violations in this facility's permitted history. 8) Comments and Compliance Statement The facility has not operated since 2012. B.V.Hedrick has no plans to reopen the mining operation in the foreseeable future. B.V. Hedrick Gravel& Sand Company appeared to be in compliance with the conditions specified in the facility's current air permit on 30 March 2021. Pink sheet: No comments. /mst