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HomeMy WebLinkAboutAQ_F_1800567_20210310_CMPL_InspRpt NORTH CAROLINA DIVISION OF Mooresville Regional Office AIR QUALITY Colt Recycling, Southeast LLC NC Facility ID 1800567 Inspection Report County/FIPS: Catawba/035 Date: 03/10/2021 Facility Data Permit Data Colt Recycling, Southeast LLC Permit 10329/R03 816 13th Street NE Issued 7/11/2017 Hickory,NC 28601 Expires 9/30/2021 Lat: 35d 44.4072m Long: 8ld 18.7566m Class/Status Synthetic Minor SIC: 5093/Scrap And Waste Materials Permit Status Active NAICS: 42393/Recyclable Material Merchant Wholesalers Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Michele Mitchell Dan Frisbee Steve Snyder Env. and System Plant Manager EHS/Facilities Manager Compliance (828)460-7705 (603)429-9966 (828)358-4854 Compliance Data Comments: Inspection Date 03/10/2021 Inspector's Name Alejandra Cruz Inspector's Signature: atejanAw Curz Dim Operating Status Operating Compliance Status Compliance-inspection Action Code FCE Date of Signature: 3/11/2021 Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP7 S02 NOX VOc c0 PM10 * HAP No emissions inventory on record.The emissions inventory is due 07/02/2021. *Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Colt Recycling, Southeast LLC March 10,2021 Page -2— Type Action: X Full Compliance _Partial Compliance _Complaint Other: Evaluation Evaluation/Reinspection Investigation Data Date submitted for initial review 03/11/2021 _IBEAM WARNING/OB,NOD,NOV,NRE Tracking: X IBEAM Document X IBEAM Inspection,list date inspected IBEAM LAT/LONG,Facility Locked X IBEAM Inspection,list date draft is submitted X IBEAM LAT/LONG,Coordinates checked X IBEAM Inspection,pollutants/programs checked IBEAM Complaint X IBEAM Planning,Next Inspection Date 03/01/2022 Directions: From Statesville,take I-40 west to exit 130. Turn right to 15t street/US 70A west. Travel approximately one mile and turn right on US 70A west/Highland Avenue NE. Turn right on to 15t'Street NE. Turn left on to 9t'Avenue NE. Turn left on to 13t'Street NE. The facility will be located on your left. Safety Equipment: The facility operates intermittently. When the facility is operating, safety shoes and eye protection are required. Hard hat is required in some places. Safety Issues:Notable safety issues,when in operation,is forklift traffic and recycling debris on the ground near the equipment conveyor lines. Lat/Long: A review of the facility's coordinates on"Maps of DAQ Regulated Facilities" indicates the facility's latitude and longitude coordinates are accurate and are not locked in IBEAM. Email Contacts: Email contacts found in IBEAM were verified.No changes are needed at this time. COVID-19 Information: - Did you complete the DEQ COVID Screening Questionnaire on the day you conducted an on-site facility inspection and based on the responses are you able to safely report to the worksite? Yes. The morning of the field portion of this inspection I completed the NC Employee Screening for Employees Reporting Onsite form on the oshr.nc.gov website. - Who did you speak with regarding the facility's COVID-19 inspection procedures? Michele Mitchell, Environmental and Compliance, 828-358-4854. - Does the facility allow on-site inside the facility buildings, on-site but outside only or virtual only inspections? On-site inside and outside. - Does the facility follow social distancing, mask wearing and hand washing procedures in the facility? Mask wearing,temperature check. Colt Recycling, Southeast LLC March 10,2021 Page -3- - Are there any COVID-related requirements of inspectors before entering the facility? Mask wearing. - What type of inspection did you perform? On-site outside only. - If the facility allows on-site,in the building inspections and you chose not to conduct an inspection inside then clarify why. All critical items/equipment can be viewed from outside. 1. General Information: The purpose of this site visit was to conduct a routine air quality inspection. This facility recycles consumer electronics. The front desk is not manned which may require the inspector to use a cell phone to call the facility contact to inform them of their arrival. The front desk is monitored via closed circuit camera by Ms. Mitchell who should eventually notice the inspector's arrival. The facility is currently operating 5 days a week, 1 shift a day. The facility currently employs around 20 people. A review of the facility information was conducted via telephone on March 9, 2021 with Ms. Michele Mitchell, Env. And System Compliance. I arrived at the facility around 10:00 AM on March 10, 202 1. 1 met Ms. Mitchell for the on-site inspection. 2. Facility Contact Information: During the inspection I verified the facility contact information in IBEAM.No changes are needed at this time. 3. Compliance history file review: The facility was issued an NOD, May 10, 2017, for the installation of a new bagfilter on wire recycling line (ES-02)without notification and modification of the air permit. 4. Observations of permitted air emission sources and control devices: Emission Emission Source Control Control System Source ID Description System ID Description ES-02 wire recycling line 2 (2 CD-02 bagfilter(3,420 square tons per hour maximum feet of filter area) process rate) Observed.This line was removed from the facility and moved to another facility. The bagfilter is still in the facility. The facility is going to keep the line and the bagfilter in the permit until they know what to do with the bagfilter. ES-03 electronics recycling CD-03 bagfilter(5,237 square lines 3 and 4(10 tons per feet of filter area) hour maximum process rate) Colt Recycling, Southeast LLC March 10,2021 Page -4— Emission Emission Source Control Control System Source ID Description System ID Description Observed.Electronic components are separated by hand,broken to smaller pieces,and then specific materials and components are separated and collected. These lines consist on a processing line that conveys at different height and vents to a bagfilter(CD-03) located outside the building. Each line has its own vent to the bagfilter.A bag is connected to the bottom of the bagfilter to catch the particulates. The bagfilter was observed with no visible emissions. 5. Observations of insignificant air emission sources and control devices listed on the current permit: None noted. 6. Observations of air emission sources and control devices not listed on the current permit: None noted. 7. Compliance with specific permit conditions and limitations: a. Condition A.2. 15A NCAC 2D .0202 The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter. Observed.The permit expires 09/30/2021. I reminded Ms. Mitchell to submit the paperwork at least 90 days before the permit expires. Compliance is indicated. b. Condition A.3. 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. Observed. No recordkeeping or monitoring is required. The facility complies with this condition by using the bagfilter CD-03. C. Condition AA 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged. Observed. No visible emissions were observed during the inspection. Compliance is indicated. d. Condition A.5. 15A NCAC 2D .0535,the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence. Observed. No excess emissions have been reported since the last inspection. Compliance is indicated. e. Condition A.6. 15A NCAC 2D.0540"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Colt Recycling, Southeast LLC March 10,2021 Page - 5— Observed. No fugitive dust emissions were observed during the inspection. Compliance is indicated. f. Condition A.7. 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," the Permittee shall perform periodic inspections and maintenance(I&M)as recommended by the manufacturer.In addition,the Permittee shall perform an annual(for each 12 month period following the initial inspection) internal inspection of each bagfilter system. A log book shall be kept on site for each control device and made available to Division of Air Quality personnel upon request. Observed. The facility is conducting internal annual inspections for CD-03. These inspections also include suction piping and external bag filter inspections. The last inspections were conducted 2/27/2019,2/12/2020, and 2/12/21. Compliance is indicated. 8. NSPS/NESHAP Review There are no generators or fire pumps at the facility,therefore the facility is not subject to NESHAP Subpart 4Z. There are no boilers at the facility,therefore the facility is not subject to NESHAP Subpart 6J. There are no gasoline storage tanks at the facility,therefore the facility is not subject to NESHAP Subpart 6C. 9. Summary of changes needed to the current permit: None. 10. Compliance assistance offered during the h�pection: None. 11. Section 112(r) gpplicabilitX: This facility does not appear to be subject to the requirements of the Chemical Accident Release Prevention Program, Section 112(r)of the Clean Air Act. 12. Compliance determination: Based on my observations,this facility appeared to be in compliance with the applicable air quality regulations at the time of the inspection. AFC: c: MRO File https://neconnect.sharepoint.com/sites/DAQ-MRO/Counties/CATAWBA/00567/INSPECT 20210310.doex