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HomeMy WebLinkAboutAQ_F_2000130_20200908_CMPL_InspRpt (4) Y.s,V4 NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Blue Rock Materials,LLC NC Facility ID 2000130 Inspection Report County/FIPS: Cherokee/039 Date: 12/21/2020 Facility Data Permit Data Blue Rock Materials,LLC Permit 10208/R02 4047 NC Highway 294 Issued 10/20/2016 Murphy,NC 28906 Expires 9/30/2024 Lat: 35d 3.7042m Long: 84d 11.3580m Class/Status Small SIC: 1442/Construction Sand And Gravel Permit Status Active NAICS: 212321 /Construction Sand and Gravel Mining Current Permit Application(s)Rescission Request Contact Data Facility Contact Authorized Contact Technical Contact - Program Applicability Chester Patterson Chester Patterson Chester Patterson SIP Manager/Partner Manager/Partner Manager/Partner NSPS: Subpart 000 (828)479-3581 (828)479-3581 (828)479-3581 Compliance Data Comments: Inspection Date 09/08/2020 Inspector's Name Michael Koerschner Inspector's Signature: n \ n Operating Status Operating JlYl 1� \\� IJI Compliance Code Compliance-inspection Action Code FCE Date of Signature: i f Za L� On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP SO2 NOX VOC CO PM10 *HAP 2015 --- --- * --- Highest HAP Emitted(inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Directions: From Murphy follow US 64 west for about 8 miles to the Ranger area and turn right onto NC Hwy 294. Follow NC Hwy 294 for about 4 miles. The facility is on the left behind a pasture and residence. Safety Equipment Required: Hard hat, safety shoes, safety glasses, safety vest, and earplugs. - Facility Overview 1. DiscussionlIntroduction On September 8,2020,I visited this facility to perform a full compliance inspection.This facility was permitted in 2011,operated briefly in 2012 and re-commenced operations(under new ownership)in November,2019 with portable equipment. There is a jaw crusher(2002),a screen(2017),then a cone crusher(2017)and another screen(2017).A recent photo of the current set-up is pasted below: � y 2. Facility Contacts The facility contacts appear to be current and up-to-date in IBEAM. 3. Facility Description The facility is a small rock crushing operation rated at 200 tons/hour.The facility was previously owned/operated by another entity and underwent an ownership/name change in 2016.At that time,the permitted equipment list included a 623 HP diesel generator which was listed on the Air Permit as subject to NSPS IIII and MACT/GACT ZZZZ.The diesel generator was not transferred with the sale of the facility and therefore the facility's permitted equipment is only the above pictured crushing,screening,and conveying operations.All equipment on-site is portable(on tracks)crushing, screening,and conveying equipment. 4. Inspection observations I arrived on-site at approximately 11:20 am and met with Paul Beaver,foreman.We observed the plant in operation for approximately 10 minutes. Only the cone crusher and downstream screen was in operation during my visit. Visible emissions were less than 10%opacity. The facility roads were not dusty when I was on-site and Mr. Beaver stated that they do run a water truck when necessary. It appeared that the facility was operating in compliance with applicable DAQ air regulations. There was nobody at the office who could help me with a records check. 5. Follow-up The facility has a 5 hours-per-day limit which was based on the initial air dispersion modeling conducted with the permit application in 2011.In a follow-up telephone conversation,Mr. Chester Patterson,Manager,stated that it was his understanding that the operations were limited to"under 35 hours per week."In researching the hours-per-day limitation I became aware of the exemptions from air permitting currently being offered to these type operations [ref: DAQ Director's 5/31/2018 memo"Procedures for Rock Quarry Permitting"]. Based on the relaxation of the permit requirements,the facility requested exemption from air permitting on 10/20/2020. 6. Conclusion and Recommendations During my visit,this facility appeared to be operating in compliance with applicable air regulations. Based on the equipment currently in operation at this site, it appears that this facility qualifies for exemption from air permitting.