HomeMy WebLinkAboutAQ_F_1900006_20200304_CMPL_CAV-Rpt (4) NORTH CAROLINA DIVISION OF Raleigh Regional Office
AIR QUALITY Chandler Concrete Co. Inc., Siler City Plant 109
NC Facility ID: 1900006
Inspection Report Date: 03/23/2020 County/FIPS: Chatham/037
Facility Data Permit Data
Chandler Concrete Co. Inc.,Siler City Plant 109 Permit:NIA
804 South Chatham Avenue Issued: N/A
Siler City,NC 27344 Expires: N/A
Lat: 35d 42.8885m Long: 79d 27.5808m Class/Status: Permit Exempt
SIC: 3273/Ready-Mixed Concrete Permit Status: Inactive
NAICS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s): None
Program Applicability
Contact Data SIP
Facility Contact Authorized Contact Technical Contact
Warren Cotton Kenneth Waegerle Kenneth Waegerle
Plant Manager Corporate EHS Manager Corporate EHS Manager
(919)742-2193 (336)226-1181 (336)226-1181
Compliance Data
Comments: Facility appears to Ain compliance.
Inspection Date: 03/04/2020
Inspector's Signature: Inspector's Name:Jeff Bouchelle
Operating Status: Operating
Jeffrey L.Bouchelle Compliance Code: Compliance-inspection
Action Code: FCE
Date of Signature: March 23,2020 On-Site Inspection Result: Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2010 0.1400 --- --- --- --- 0.0700 0.0393
2006 3.30 --- --- --- --- 0.9600 0.2957
*Hi hest HAP Emitted(inpounds)
Five Year Violation History:
Date Letter Tyne Rule Violated Violation Resolution Date
07 25 2016 NOV Permit Late Report(excluding ACC) 07/21/2016
Performed Stack Tests since last FCE: None
Date Test Results Test Method(s) Source(s)Tested
(I) DIRECTIONS TO FACILITY: From the Raleigh Regional Office(RRO),take the Beltline to US Highway 64(West)and go to Siler
City. In Siler City,turn left onto Greensboro Avenue and follow Greensboro Avenue until it tees into North Second Avenue.Turn left onto
North Second Avenue. Follow North Second Avenue and it will become Fayetteville Avenue. Proceed approximately one(1)mile to the
intersection of Fayetteville Avenue and Chatham Avenue. The facility will be on the right just past the intersection of Fayetteville Avenue
and Chatham Avenue.
(I1) FACILITY DESCRIPTION: Chandler Concrete Company,Incorporated=S'iler City Plant#T09—is a concrete batch plant.-This
facility was made permit exempt in a letter.dated September 23, 2016, with the exemption based upon a limitation not to exceed five
hundred thousand (500,000) cubic yards per consecutive twelve (12) months running average. Based upon the application review
spreadsheet calculations,five hundred thousand(500,000)cubic yards of concrete would be approximately one hundred sixteen(116)times
greater than this facility has ever produced during the past five(5)years.
(III) SPECIAL SAFETY NEEDS: Personal Protective Equipment(PPE)includes,but is not limited to: 1).hard hat;2).high
visibility/reflective safety vest;3). safety shoes/boots;4).hearing protection,and 5). safety glasses.
(IV) INSPECTION SUMMARY: On March 4,2020,I(Jeff Bouchelle),conducted a Compliance Assurance Visit(CAV)at
Chandler Concrete Company,Inc., Siler City—Plant 109. Mr.Kenneth Waegerle,Corporate EHS Manager,was my contact for
this visit. I observed the plant to be in a good working order. All fittings appeared to be tight,with no leaks around the
batching/load-out areas. General housekeeping around the facility grounds also looked to be kept neat and orderly. Baghouse
records for the fly ash/cement are being checked on a regular(weekly)basis for: housing exterior;door and door gasket;shaker
drive and motor;belts;bearings; shaft;bag straps;and the number(if any)bags needing replacing. Total throughput for calendar
year 2019 was 3,433 cubic yards of concrete. Total cubic yards of concrete(produced)over the last several years have been well
below the modeled limitation of 500,000 cubic yards. Five hundred thousand cubic yards(or less) is the amount of concrete
(produced)to remain permit exempt(PM-10 emissions<5 tons/consecutive 12 months).
(V) CLEAN AIR ACT SECTION 112(r)REQUIREMENTS: Pursuant to 40 CFR Part 68,if the Permittee is required to
develop and register a Risk Management Plan(RMP)pursuant to Section 112(r)of the Federal Clean Air Act,then the Permittee is
required to register this plan to the EPA.
RMP Not Required—Chandler Concrete Co.Inc.,is subject to the 112(r)program general duty clause,but does not maintain
regulated chemicals onsite above the threshold quantities,which would require a risk management plan.
(VI) COMPLIANCE HISTORY:
■ July 25,2016—A Notice of Violation(NOV)was issued for failing to submit the 2015 annual report. .
• April 4,2014—A Notice of Violation(NOV)was issued for failing to submit the required 2013 annual report.
• March 18,2013—A Notice of Deficiency(NOD)was issued for failing to submit the 2012 annual report by the due date.
(VII) CONCLUSIONS/RECOMMENDATIONS: Facility appeared t be in compliance with requirements of the Compliance
Assurance Checklist. Recommend inspection in two(2)years. ---JLB
Attachment---Compliance Assurance Concrete Batch Plant Visit Checklist
r
Compliance Concrete BatchPlant
Facility ID 1900006
Facility Name Chandler Concrete Company,Inc.-Siler City Plant 109
Physical Address 804 South Chatham Street
City Siler City Zip Code 27344 1county JChatharn
Facility Contact Warren Cotton Title Plant Manager
Phone Number 919-742-2193
Mailing Address Burlington, NC 27216
Facility Contact Email plant111CcDchandlerconcrete.com
Is the facility contact the person that you met? If not,fill out the following:
Contact Name Kenneth Waegerle Title Corporate EHS Manager
Phone number 336-226-1181
Mailing Address 1006 S.Church Street,Burlington,NC 27216-0131
Facility Contact Email I ken.waeserle@chandlerconcrete.com
Safety Requirements Safety Shoes Y V N
Safety Glasses Y V N
Hearing Protection Y V N
Hard Hat Y V N
Other(Specify)
Normal Operational Schedule( H/D, D/W,W/YR) 6:00 am-8:00 am;Monday-Friday(as needed);approximately 30 weeks/yr
Since last inspection, have there been any changes in equipment or operation? Y N V
Throughput and/or fuel usage with units: 13,433 cubic yards produced in CY2019.
List of Control Device(s):
Baghouse
Properly Maintained Y V N If No, Details:
Rules:
2D.0521 Opacity(%)-indicate any non-zero opacities observed:
No opacity-Facility wasn't in operation. Facility runs less than two(2)hours per day[6am to 8am].
2D.0540 Fugitive dust-indicate whether fugitive dust was observed leaving property boundary:
No fugitive dust-Facility wasn't in operation. Facility runs less than two(2)hours per day[6am to 8am].
2D 1806 Odors-indicate if any objectionable odors were detected beyond the property boundary:
No odors detected-Facility wasn't in operation. Facility runs less than two(2)hours per day[6am to 8am].
CONCRETE BATCH PLANT
Actual annual production(cy/yr): 3,433 cubic yards produced in CY2019.
Truck mix or Central mix plant?: Truck Mix Controls? Baghousel Cyclone No Controls
Dates of last 2 9/20/2018
inspections 7/19/2016
Permit Exemption:
•Actual emissions from the previous year(s)(and projected actual)of PM10,S02,NOx,VOCs,CO,
HAPs,and TAPS are each<5 tpy and whose actual total aggregate of these emissions are<10 tpy
•Can be subject to 40 CFR Part 63(MACT or GACT)and 40 CFR Part 60(NSPS)
•Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures)
Reeistration:
•Actual aggregate emissions>=5 tpy and<25 tpy:PM10,CO,NOx,S02,VOCs,HAPs,and TAPs.
•Cannot meet permit exemption under 2Q.0102(d)
•Cannot be subject to Rule 2Q.0315(Synthetic Minor Facilities)or 2Q.0500(Title V Procedures)
•Cannot be subject to 40 CFR Part 63(MACT) {Can be subject to 40 CFR Part 63(GACT))
•Cannot emit volatile organic compounds or nitrogen oxides if the facility is located in a nonattainment area
•Cannot be subject to 40 CFR Part 60 NSPS exce t for sources which are exempt under 2 .0102 W or h
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