HomeMy WebLinkAboutAQ_F_0400032_20201029_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Duke Energy Progress,LLC-Blewett
NC Facility ID 0400032
Inspection Report County/FIPS:Anson/007
Date: 11/3/2020
Facility Data - Permit Data
Duke Energy Progress, LLC-Blewett Permit 06093/R08
2598 Power Plant Road Issued 1/4/2017
Lilesville,NC 28091 Expires 12/31/2024
Lat: 34d 58.9112m Long: 79d 52.6220m Class/Status Synthetic Minor
SIC: 4911 /Electric Services Permit Status Active
NAICS: 221112/Fossil Fuel Electric Power Generation Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Kimberly Kashmer Thomas Hanes William Horton MACT Part 63: Subpart ZZZZ
Lead EHS Professional General Manager 1I Environmental Specialist
(910)205-2111 (910)205-2101 (980)373-3226
Compliance Data
Comments:
Inspection Date 10/29/2020
Inspector's Name Mike Thomas
Inspector's Signature: Operating Status Operating
o� Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: On-Site Inspection Result Compliance
//-3 -20
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PM10 *HAP
2015 --- 9.90 25.30 --- --- --- 110.71
2011 --- 4.00 9.40 --- --- --- 12.50
* Hi hest HAP Emitted inpounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
I. DIRECTIONS TO SITE: From FRO take Green St. for 0.17 mile to the roundabout and turn onto
Gillespie St. Continue for 0.16 mile and turn right onto Russell St.and continue 0.54 mile and turn left onto
Robeson St. Continue for 2.4 miles and turn left onto US401. Continue for 24.1 miles then turn right onto
Wire Rd. and continue for 11.45 miles then turn right onto US 74 West.Follow US 74 West for 30 miles
into Anson County. After crossing the bridge,turn right onto the first road,Power Plant Road(SRI748).
The plant is approximately 3 miles away,at the end of Power Plant Road. Push the gate call button to
speak. The admin office is the first bldg on the left. When leaving the admin building back away from the
gate until it opens. Then you can drive through and leave. IMPORTANT: Call the facility contact a
couple of days before you plan on inspecting. The facility can be remotely operated,so it is typically
unmanned and inspections should be pre-planned.
II. SAFETY: Standard FRO safety gear.Double hearing protection is required when the combustion turbines
are operating; ear muffs can be provided by the facility.
III. FACILITY DESCRIPTION: Duke Energy Progress—Blewett is an electricity generation plant which
operates six 4 MW hydroelectric units,and four 18 MW,No. 2 fuel oil fired Combustion Turbines(CT).
The CTs are only operated as fast-start(6 minutes)peaking units or during maintenance or repair of the
hydroelectric units, or to cover gaps in service if other units in the region drop offline for any reason. This
situation normally only occurs during the colder months. The turbines do not utilize water injection,nor is
the air entering the combustion chamber pre-cooled, so turbine efficiency is greatly influenced by ambient
air temperatures.
IV. PERMITTED EMISSION SOURCES:
No. 2 fuel oil-fired combustion turbine
ES ICl (277 million Btu per hour maximum heat input)
Not operating
No. 2 fuel oil-fired combustion turbine
ES IC2 (277 million Btu per hour maximum heat input)
Not operating
N/A N/A
No. 2 fuel oil-fired combustion turbine
FIC3 (277 million Btu per hour maximum heat input)
Not operating
No. 2 fuel oil-fired combustion turbine
ES IC4 (277 million Btu per hour maximum heat input)
Not operating
Insignificant/Exempt Activities
IOILT
r { ,
el gallon capacity)g � 2Q .0102 (g)(14)(B) Yes Yes
(850,OO
B
ILUBETANKI
�Labe Oil Storage Tank#1 2Q .0102(g)(14)(B)s Yes Yes
(550 gallon capacity)
ILUBETANK2
Lube Oil Storage Tank#2 2Q .0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ILUBETANK
Lube Oil Storage Tank#3 F 2Q 0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ILUBETANK4
Lube Oil Storage Tank#4 2Q.0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ILUBETANK F
Lube Oil Storage Tank#5 2Q .0102(g)(14)(B) Yes Yes
(1800 gallon capacity)
ity)
IEmGenMWT
35kW Propane-fired Emergency Generator �2Q.0102(h)(5) Yes Yes
(NESHAP Subpart ZZZZ)
V. INSPECTION SUMMARY: On 29 October 2020,I Mike Thomas,of FRO DAQ, conducted a
compliance inspection of Duke Energy Progress—Blewett in Lilesville,Anson County. I met with Kim
Kashmer, Lead EHS Professional for an announced inspection of the facility. Ms.Kashmir verified the
FacFinder is up to date and accurate. She also provided the required records,which were very well
organized.
I reviewed the facility's records for fuel oil analysis, inspections and maintenance,and NOx emissions. All
appeared to be complete and up to date. I inquired if the facility was still burning the debris collected off of
the dam periodically. Ms.Kashmer stated that the facility still intended to burn the material periodically but
that they have not burned since November of 2018. She went on to say that it was still their practice to
insure that only vegetative material is burned and that all trash is removed prior to burning.
Ms.Kashmer led me on a tour of the facility,which was not operating during the inspection. Ms.Kashmer
described the facility operations and pointed out the emergency generator that controls the microwave
tower in the event of a power outage. No issues were observed with the generator. I also observed the area
designated for right of way maintenance by the operators of the hydro plant. The material collected
appeared to be mostly large logs and tree limbs. It did not appear to contain any non-vegetative material.
Throughputs:
101,
r e
2019 35,384.1
2018 88,139
— --
2017 68,387
2016 68,410
2015 140,200
2014 202,023
2013 24,508
VI. APPLICABLE AIR QUALITY REGULATIONS:
A. 15A NCAC 2D .0202—PERMIT RENEWAL AND EMISSION INVENTORY REQIREMENT—
The Permittee shall submit an application for permit renewal, including an emission inventory for CY
2015,no later than 90-days prior to permit expiration.
APPEARED IN COMPLL4NCE: The facility submitted the most recent permit renewal application
and emissions inventory on time. The permit will expire on 31 December 2024. The renewal
application will be due no later than 02 October 2024, and must include an emission inventory for CY
2023.
B. 15A NCAC 2D .0516—SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES—
S02 emissions from the CTs shall not exceed 2.3 lb/mmBtu.
APPEARED IN COMPLL4NCE: The facility is permitted to combust No. 2 fuel oil up to 0.5 wt.%
su fur, which has an AP-42 emission factor of 0.51 lb S01/mmBtu. The facility only accepts ultra-low
suer diesel(ULSD), as verified by fuel certifications. The facility also takes fuel samples annually,
and the last sample indicated a sulfur content of 0.0073 wt. %.
C. 15A NCAC 2D .0521—VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible emissions
from each emission source manufactured after 1 July 1971, shall not exceed 20% opacity when
averaged over a six-minute period.
APPEARED INCOMPLL4NCE: The facility was not operating at the time of this inspection. During
the inspection, I did not see any indication of issues with visible emissions. Ms. Kashmer stated that she
has never seen visible emissions while the turbines operate.
D. 15A NCAC 2D .0535—NOTIFICATION REQUIREMENT—Notify DAQ in the event of excess
emissions lasting longer than 4 hours.
APPEARED IN COMPLLANCE: Ms. Kashmer stated that there had been no incidents of excessive
emissions at the facility. She stated that she is aware of the notification requirement.
E. 15A NCAC 2D.0540—FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not
cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess.visible
emissions beyond the property boundary.
APPEARED IN COMPLLANCE: Ms. Kashmer stated that there have been no dust complaints
received by the facility, and there have been no dust complaints received by DAQ. All roads are paved
surrounding the facility. I did not observe any fugitive dust beyond the property boundary during the
inspection.
F. 15A NCAC 2D .2400—CLEAN AIR INTERSTATE RULES (CAIR)—
No requirements under these rules as they have been replaced by the Cross State Air Pollution Rules
(CSAPR).
G. CROSS STATE AIR POLLUTION RULES (CSAPR)PERMIT REQUIREMENTS—The
Permittee shall comply with all applicable requirements of 40 CFR 97 Subparts 5A, 513, and 5C. ORIS
ID: 2707
a. 40 CFR 97 Subpart 5A—TRANSPORT RULE NOx ANNUAL TRADING
PROGRAM
APPEARED IN COMPLL4NCE: The facility participates in the NOx Trading-program:
4 allowances were used to date in 2020, and the facility has 5 allowances available for
trading.
b. 40 CFR 97 Subpart 5B—TRANSPORT RULE NOx OZONE SEASON TRADING
PROGRAM
APPEARED IN COMPLLANCE: North Carolina is not subject to the Ozone Season
Trading Program, therefore the facility does not have any compliance obligations under
this part of the rule.
c. 40 CFR 97 Subpart 5C—TRANSPORT RULE S02 GROUP 1 TRADING
PROGRAM
APPEARED IN COMPLIANCE: The facility participates in the S02 Group 1 Trading
program: 3 allowances were used to date in 2020, and the facility has 18 allowance
available for trading.
H. 15A NCAC 2Q.0315—SYNTHETIC MINOR FACILITIES—Operate within the following limits
to maintain SO2 and NOx emissions less than 100 tons annually. Records of fuel use and NOx
emissions calculations. Annual reporting.
APPEARED INCOMPLIANCE: Records indicate 35,384.1 gallons offuel oil have been combusted
in2019. The facility maintains fuel certifications on-site, and only accepts ULSD. Fuel sampling
indicates that the fuel oil currently on-site has a sulfur content of 0.0073
wt.%. NOx emissions for 2019 were 4.34 tons, as of the date of the inspection. The facility utilizes the
EPA's ECMPS Client Tool to calculate emissions.
I. 15A NCAC 2Q.0317—LIMITATION TO AVOID PSD—Limit SO2 and NOx emissions to 250 tons
per consecutive 12-month period.
APPEARED IN COMPLLANCE: The facility complies with this stipulation by operating within its
Synthetic Minor limitations.
J. 15A NCAC 2Q.0102—FEDERAL AND STATE RULES APPLICABLE TO EXEMPTED
SOURCES—
a. NESHAP Subpart ZZZZ (Stationary Reciprocating Internal Combustion Engines)—
Emergency engine IEmGenMWT is subject. Requirements include installation of a
non-resettable hour meter,oil and filter change and hose and belt checks at 500
hours/annually, check spark plugs 1,000 hours/annually. 100-hour annual limit on
operation for maintenance, 50-hour annual limit for non-emergency use.
APPEARED INCOMPLMNCE: Periodic I&Mis conducted as required, with the last
annual maintenance being completed on 8 July 2020 with a non-resettable hour meter
reading of 887 hours. The facility provided a log for the emergency engine containing 56
events requiring 45 hours of usage between I January 2020 and 29 October 2020.
Construction of the new microwave tower is complete and the generator was relocated to
the site of the tower, closer to the turbines.
VH. NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history.
VIH. RISK MANAGEMENT (112r): This facility does not store any 112(r)subject materials above threshold
limits and is not required to maintain a written Risk Management Plan(RMP).
IX. CONCLUSION AND RECOMMENDATIONS: Duke Energy Progress,LLC—Blewett appeared to be
operating IN COMPLIANCE with the applicable air quality rules and regulations on 29 October 2020.
X. PINK SHEET ADDITIONS: None.
/mst