AQ_F_0400037_20200904_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY The Quikrete Companies-Peachland Plant
NC Facility ID 0400037
Inspection Report County/FIPS: Anson/007
Date: 09/14/2020
Facility Data Permit Data
The Quikrete Companies-Peachland Plant Permit 06907/R09
13471 Highway 74 West Issued 11/25/2014
Peachland,NC 28133 Expires 10/31/2022
Lat: 34d 59.3110m Long: 80d 17.8790m Class/Status Synthetic Minor
SIC: 3272/Concrete Products,Nee Permit Status Active
NAICS: 32739/Other Concrete Product Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Leroy Bean Leroy Bean Steve Pettitt
Plant Manager Plant Manager Quikrete- Corporate
[phone] [phone] Engineering
[phone]
Compliance Data
Comments:
Inspection Date 09/04/2020
Inspector's Name Mike Turner
Inspector's Signature: Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: 9��"� '-�� On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PMIO *HAP
2013 1.87 --- 0.8400 0.1300 0.9700 0.7441 ---
2008 0.4870 --- 1.78 0.1400 1.03 0.2750
* Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested

1) Directions:
Quikrete Company-Peachland is located at 13471 Hwy 74 West,right on the Anson/Union County Line, in
Peachland,NC,Anson County. From Wadesboro,take HWY 74 west for 13.5 miles. The Quikrete facility
will be on the left before the Union County line.
2) Safety Considerations:
Standard DAQ safety equipment. Be alert to trucks entering and exiting property.
3) Facility and Process Description:
The Quikrete Company-Peachland is a dry concrete mixing facility that dries and packages play sand,
concrete,mortar and mason mix, and grout. This facility is permitted under Air Permit No. 06907R09,
effective from 25 November 2014 until 31 October 2022.
The facility receives cement and mortar in powder form and stores these materials in silos. The facility
dries sand and gravel in a rotary dryer and stores these materials in silos. The facility has single silos
for dry sand/gravel,all-purpose sand, and play sand. The fourth is a"split'silo that holds masonry
cement, fly ash, and Portland cement. The materials are metered out of the silos and mixed prior to
packaging in 50 pound bags or large bulk bags. Particulate emissions from the silos,the dryer and the
mixing/packaging operation are controlled by a total of seven bagfilters.
The packaging system for filling bags is located inside a building. There is a central dust collection
system that captures dust that comes from bag filling and from several other points along the packaging
process.
The company has 45 employees(including drivers)and operates one 12-hour shift a day, 6:00AM-6:30 PM, 7
days/week, 52 weeks/year.Half of the employees work 12-hours a day three days/week,the remaining
employees work 12-hour days four days/week. The following week the employees switch so the employees
who worked three days/week work four days/week.
4) Permitted Emission Sources:
c
One LPG-fired rotary dryer
ES-1 140 tons per hour maximum throughput CD 8 Bagfilter
20 mmBtu/hr maximum heat input (3,240 square feet of filter area)
Operating 0%V.E.
Cement packaging operation Bagfilter
ES-4 F CD 2
Operating 0%V.E. - (2,403 square feet of filter area)
ES-6 F One Sand silo CD 14 Bagfilter
Operating 0% V.E. (125 square feet of filter area)
One compartment of split silo
ES 9S1 (cement or flyash) CD-9 Bagfilter
Operating 0%V.E. (125 square feet of filter area)
One compartment of split silo
FES 9S2 (cement or flyash) CD-9 Bagfilter
Operating 0%V.E. (125 square feet of filter area)
One compartment of split silo
ES-1 I S (cement or flyash) F CD-1 1 Bagfilter
Operating 0% V.E. (125 square feet of filter area)

y q
One compartment of split silo Bagfilter
FES-12S (cement or flyash) CD-12 (125 square feet of filter area)
Operating 0%V.E.
�I Two Operating
V.E.te s � q Bagfilter )
ES-13S CD-13
O erahn 0/o V.E. (250 square feet of filter area
5) Inspection Conference:
On 4 September 2020,I,Mike Turner of the Fayetteville Regional Office of DAQ, met with Dave
Snyder,current Plant Manager,and Leroy Bean,who will be Plant Manager when Mr. Snyder becomes
the Maintenance Manager, at The Quikrete-Peachland Plant. We discussed the following:
a) I verified the FACFINDER information. Mr. Snyder stated the Authorized Contact Data,
Facility Contact Data,and the Invoice Contact Data need to be changed from him to Leroy
Bean. These changed were made in IBEAM on 9 September 2020.
b) I reviewed the facility's bagfilter logbooks. Entries are arranged by process and appeared to be
complete and up to date.
c) Mr. Snyder stated that production has been very steady and similar to the previous year.
d) Throu uts:
IN
'� ofV P 11 t
2019 28,085,862 13,555,280 —107,234,000 47,785,700 —4,300,000
2018 —25,315,000 —6,752,000 —107,234,000 —59,915,00 —4,300,000
2017 —25,275,000 --6,525,000 —107,000,000 —59,800,000 —4,300,000
rOl
-25,300,000 —6,600,000 —107,000,000 —59,800,000 —4,300,000
—25,300,000 —6,600,000 —107,000,000 —59,800,000 —4,300,000
—25,300,000 —6,600,000 —107,000,000 —59,800,000 —4,300,28,406,000 8,954,000 112,694,000 65,974,000 4,324,000
25,298,000 6,602,000 107,164,000 59,752,000 4,2 24,000,000 6,000,000 99,866,000 58,556,000 3,834,000
6) Inspection Summary:
Mr. Snyder and Mr.Bean led me on a tour of the facility,which was operating. I got a tour of the facility's
operations,observing each emission source and control device along the way. I did not observe any
indications of excess emissions. The duct work all appeared to be in good working order with no leaks or
compromises. The travel ways were clean and gave no indication as to causing any fugitive emissions as they
have in the past.This facility's silos are close to US 74,as close as 200', but Mr. Snyder stated they have had
no dust complaints, and our office has not received any complaints. Mr. Snyder stated this facility will soon
pave roadways and the sand bag holding area to control dust issues.

Mr. Snyder stated this facility will soon be changing the bin vent shaker on CD-9,with a filter area of
125sq.ft,to an air operated bag filter baghouse,with a filter area of 250sq.ft,and inquired if this alteration will
require a permit modification.After consulting with RAQS Heather Carter, and Permit Engineer,Jeff Cole,
on 8 September,I informed Mr. Snyder this alteration will likely not require a permit modification, and I
directed him to NC DEQ's Air Quality Permits page and the 15A NCAC 02Q .0318 form along with the
instructions for filling out the 02Q.0318 form.
7) Permit Stipulations:
A.2 15A NCAC 2D .0202 &2Q .0304-PERMIT RENEWAL AND EMISSION INVENTORY
REQUIREMENT-The facility shall submit a permit renewal request and a completed air
emissions inventory at least 90 days prior to permit expiration.
APPEARED IN COMPLIANCE— The next renewal and inventory are due Aug 8, 2022, for
calendar year 2021.
A.3 15A NCAC 2D .0515 PARTICULATE CONTROL REQUIREMENT—"Particulates from
Miscellaneous Industrial Processes",particulate matter emissions from the emission sources
shall not exceed allowable emission rates.
APPEARED IN COMPLIANCE— Compliance was determined during the most recent permit
review based on operating the source as described in the permit conditions. No changes have
been made to operations since that determination.
A.4 15A NCAC 2D .0516 SULUR DIOXIDECONTROL REQUIREMENT—Sulfur dioxide
emissions from Dryer(ID No.ES-1) shall not exceed 2.3 pounds per mmBtu heat input.
APPEARED IN COMPLIANCE— The facility combusts LP gas in their 20 mmBtu rotary
dryer. The AP-42 S02 EF is 0.001 lb/mmBtu resulting in emissions well below their limit.
A.5 15A NCAC 2D .0521 VISIBLE EMISSIONS REQUIREMENT-"Control of Visible
Emissions",visible emissions from the emission sources manufactured after July 1, 1971, shall
not be more than 20%opacity.
APPEARED IN COMPLIANCE— I observed 0%V.E. from all operating emission sources.
A.6 15A NCAC 2D .0535 NOTIFICATION REQUIREMENTS—The Permittee of a source of
excess emissions lasting more than four hours and that results from a malfunction,breakdown of
process or control equipment or any other abnormal conditions shall notify the Director or his
designee.
APPEARED IN COMPLIANCE— Mr. Snyder stated that there were no instances of excess
emissions requiring notification.
A.7 15A NCAC 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT—Facility shall not
cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess
emissions beyond property boundary.
APPEARED IN COMPLIANCE— No dust was observed leaving the boundaries of the facility
and Mr. Snyder stated that there have been no dust complaints. I did not see any indications of
dust on the highway in front of the facility.

A8 15A NCAC 2D .0611 FABRIC FILTER REQUIREMENTS—Particulate matter emissions
shall be controlled as described in the permitted equipment list. The permittee shall perform,at a
minimum, an annual internal inspection of each particulate collection system. The permittee
shall also perform periodic inspections and maintenance as recommended by the equipment
manufacturer. The results of all inspections and maintenance activities shall be recorded in the
logbook and kept onsite.
APPEARED IN COMPLLANCE— Logbooks are kept and are grouped according to process.
Last internal inspections: Interior BH(CD-2)—packaging 12/3/19,Dryer BH(CD-8) 12/5/19,
Rock/Sand silo BH(CD-13) 11/13/19,Rock/Sand silo BH(CD-14) 11/14/19, and Flyash/Lime
silo BH(CD-9) 11/13/19, (CD-11) 11/7/19, (CD-12) 11/7/19.
A.9 2Q.0315 LIMITATION TO AVOID 15A NCAC 2Q .0501— Facility wide PM 10 emissions
shall be less than 100 tons per year. Permittee shall perform an annual inspection of bagfilter
system, as well as keep records of all inspection and maintenance.
APPEARED IN COMPLIANCE— Facility met the requirements by performing the required
inspections,maintenance, and record keeping as prescribed in 15A NCAC 2D .0611
BAGFILTER REQUIREMENTS.
8) Non-compliance History Since 2010:
None
9) 112R Status:
This facility does not store any of the listed chemicals above threshold quantities, and is not required to
maintain a written Risk Management Plan(RMP).
10) Comments and Compliance Statement:
On 4 September 2020,The Quikrete Company-Peachland Plant appeared to be IN COMPLMNCE with the
conditions outlined in their current Air Permit.
Pink Sheet:No comments.
/wmt