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HomeMy WebLinkAboutAQ_F_0000041_20210730_CMPL_CAV-Rpt (4) NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Southern Concrete Materials, Inc. - Burnsville NC Facility ID 0000041 Compliance Assurance Visit(CAV)Report County/FIPS: Yancey/199 Date: 08/02/2021 Facility Data Permit Data Southern Concrete Materials, Inc. -Burnsville Permit n/a 129 Depot Street Issued n/a Burnsville,NC 28714 Expires n/a Lat: 35d 54.9010m Long: 82d 16.7930m Class/Status Permit Exempt SIC: 3273 /Ready-Mixed Concrete Permit Status Inactive NAICS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Terryl Ponder Jeff Lamm Jeff Lamm Plant Operator Vice Vice (828)682-2298 President/Environmental President/Environmental Affairs Affairs (828)253-6421 (828)253-6421 Compliance Data Comments: �cili h{ f vrnv�� +ir��{ c�v�d vrc�erl�. ��e�rs tv be v�er�tI iV1 cvtrn�liw�ce wi-i-h ���(ic�hle r�nles. Inspection Date 07/30/2021 Inspector's Name Lisa Whitaker Inspector's Signature: _ ) Operating Status Operating it - Compliance Status Compliance- inspection �� 1 Action Code FCE Inspection Result Compliance Date of Signature:Actotn5-t� 2, 2021 Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 * HAP 2012 2.57 --- --- --- --- 0.7700 0.2212 2007 0.5770 --- --- --- --- 0.2650 0.1586 * Highest HAP Emitted(in pounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested FACILITY REVIEW 1. DIRECTIONS: From Swannanoa, take I-40W to exit 53B to I-240 to I-26 N via Exit 4A toward Woodfin/Weaverville. Take exit 9 toward Burnsville,travel to Burnsville and turn right onto Depot Street. The facility is located on the left. 2. FACILITY DESCRIPTION: This facility is a truck-mix concrete batch plant rated at 80 cubic yards per hour. 3. SAFETY NOTES: Safety Shoes, Hard Hat and Ear plugs. No unusual safety concerns were observed. 4. VISIT SUMMARY: On July 30, 2021 I (Lisa Whitaker) conducted a compliance assurance visit at the concrete batch plant. The facility was found to be tidy and orderly. No accumulations were observed under the load-out. While on-site no trucks arrived or departed; Mr. Ponder stated that 3 trucks were out making deliveries and no orders were awaiting delivery. Mr. Ponder confirmed that the facility automatic rinse system was still functional. No fugitive dust was observed off premise directly from this deposit, the potential exists for windy conditions to create such. On the day of the site visit, Mr. Ponder provided access to the bag filter records and searched for production records but was not able to locate them. On August 2, I email Jeff Lamm, technical contact, and requested production for 2020. Mr. Lamm provided the records the same day. Mr. Ponder stated that the facility had received no complaints regarding dust or odor. The DAQ - ARO office has also received no complaints. 5. SOURCES: Emission Emission Source Control Control System Source ID Description System ID Description ......... one truck mix concrete batch plant(maximum concrete process rate of 40 cubic yards per hour)consisting of the following: ES-1 one cement silo(150 tons of cement CD-1 cement silo bagfilter .storage capacity) (170 square feet of filter area) ES-2 :one flyash silo CD-2 flyash silo bagfilter (40 tons of flyash storage capacity) .(80 square feet of filter area) ES-3 one cement weigh hopper CD-3 weigh hopper bagfilter (1.5 tons holding capacity) (52 square feet of filter area) ES-4 one concrete truck load-out operation N/A N/A All sources and control devices were observed not in operation. According to Mr. Ponder, facility staff are observing bag filters for dusting every day. Inspection and Maintenance records document monthly internal checks of the fly-ash bagfilter. Mr. Ponder stated that the cement silo bag filter is not inspected as frequently because it has an automatic shaker that is triggered by pressure monitors. 6. COMPLIANCE HISTORY: A review of DAQ records revealed no history of violations or deficiencies since 2006 when Angela Hopper, of this office, observed dusting bag filter on the flyash silo. PERMIT EXEMPT STATUS REVIEW According to Mr. Lamm's email, this facility processed 14,621 cubic yards of concrete in 2020. From the last emission inventory (2012),the truck loadout (TLO) reported a throughput of 12,235 cu yds and 0.68 tons of PM10, before controls. Using PM10 as a single pollutant check, and based on this rate, the facility would be extremely unlikely to trigger permitting by emissions: 5 tons PM 10 x 12,235 cu yd/0.68tons = 101,95 8.3 cu yds Since the facility annual production remains well below the calculated threshold, this facility is eligible to remain permit exempt. 1. According to the permit rescission request 0000041.16A review,Both (2012 and 2007) Emissions Inventories indicates that the facility qualifies for exemption under NCAC 2Q .0102(d). This rule states that any facility whose actual emissions of particulate matter (PM10), sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, hazardous air pollutants, and toxic air pollutants are each less than five tons per year and whose actual total aggregate emissions are less than 10 tons per year shall not be required to obtain a permit pursuant to 1 5A NCAC 02Q.0300.