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HomeMy WebLinkAboutAQ_F_2000012_20210707_CMPL_CAV-Rpt (4) 7.0000 12, -CAV NORTH CAROLINA DIVISION OF Asheville Regional Office AIR QUALITY Southern Concrete Materials, Inc. -Andrews Plant NC Facility ID 2000012 Compliance Assurance Visit Report County/FIPS: Cherokee/039 Date: 07/07/2021 Facility Data Permit Data Southern Concrete Materials, Inc. -Andrews Plant Permit n/a 268 Whittaker Lane Issued n/a Andrews,NC 28901 Expires n/a Lat: 35d 11.8460m Long: 83d 50.0040m Class/Status Permit Exempt SIC: 3273/Ready-Mixed Concrete Permit Status Inactive NAICS: 32732/Ready-Mix Concrete Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Doug Hughes Jeff Lamm Jeff Lamm Manager Vice Vice (828)321-1531 President/Environmental Pre sident/Environmental Affairs Affairs (828)253-6421 (828)253-6421 Compliance Data Comments: Intake pipe on central collection system is clogged. Emptying central collection hopper into flyash intake using semi-manual process 1-2 times a week CAV Date 07/07/2021 until repair can be made. Inspector's Name Mamie Colburn <. Operating Status Not Operating Inspector's Signature: OJZI-A, Compliance Status Compliance-inspection Action Code FCE CAV Result Compliance Date of Si nature: ) Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2010 0.0650 --- --- --- --- 0.0110 0.0030 2005 2.20 --- --- --- --- 0.6600 0.1896 * Highest HAP Emitted(in ounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Methods) Source(s)Tested Compliance Assurance Visit Report(CAV): Partial Compliance Evaluation 1) Location: Southern Concrete Materials, Inc., Andrews Plant is located at 268 Whitaker Lane in Andrews,NC, Cherokee County. Directions: Take U.S. 74, 19, 129, West of Andrews. Stay on the bypass. At the first red light in Andrews turn right onto U.S Business 19 (KFC is on the corner). Turn right at the next red light onto Whitaker Lane. The plant is on the left 2) Facility Overview: Southern Concrete Materials, Inc., Andrews Plant is a batch concrete plant producing concrete for commercial use. This facility is exempted from permitting effective date July 22,2016. Last compliance inspection conducted on July 18, 2020 by Richard Morris. Safety: Safety glasses, steel-toed shoes, hearing protection Current throughputs: 2020 Hours: 40 hr/wk, 7-5 Employees: 3 Production(2017) 20,132 yds3 Production(2018) 22,848 yds3 Production(2019) 22,300 yds3 Production(2020) 21,965 yds3 Visit Details: On July 6th, I, Mamie Colburn called the plant and received a busy signal. Then I called central dispatch and asked them to let the plant operator know that I would be visiting the plant the following day. On July 7 I arrived and spoke to Doug Hughes, Plant Manager. The visit went as follows: a) Mr. Hughes verified the contacts based on FACFINDER printout. Doug Hughes is the plant manager. The address was wrong on FACFINDER and in IBEAM. This will be corrected. The correct address is 268 Whittaker Lane (not 50 Whittaker and has never been 50). b) We discussed the inspection and maintenance of the bagfilters. Mr. Hughes showed me his record of the annual internal inspection, dated May 6, 2021. Mr. Hughes also noted weekly external inspections and maintenance. Noted on this inspection sheet was a maintenance problem that was affecting disposal of collected material from the central bagfilter collection. c) Mr. Hughes described and showed me a current problem with the central collection system. The central bagfilters are working properly but the pipe that returns the collected material back into the flyash area is clogged. Because of this, Mr. Hughes has to manually empty the collection hopper 1-2 times per week. He showed me the process and I was able to view the collected material (from the baghouse) being pushed into the normal intake pipe for the flyash.