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HomeMy WebLinkAboutAQ_F_0400009_20210907_PRMT_Permit ROY COOPER Governor ELIZABETH S.BISER " +J Secretary 3 'Min g MICHAEL A.ABRACZINSKAS NORTH CAROLINA Director Environmental Quality September 7, 2021 Mr. Charles Horne President Hornwood Inc 766 Hailey's Ferry Road Lilesville,NC 28091-9759 Subject: Air Permit No. 04888R16 Hornwood Inc Lilesville, Anson County,North Carolina Permit Class: Small Facility ID# 0400009 Dear Mr. Horne: In accordance with your completed application received August 11, 2021, we are forwarding herewith Permit No. 04888R16 to Hornwood Inc, Lilesville, Anson County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. ieiwNorth Carolina Department of Environmental Quality [ Division of Air Quality Fayetteville Regional Office 1 225 Green Street,Suite 714 1 Fayetteville,NG 28301-5094 910.433.3300 T 1 910.485.7467 F Charles Horne September 7, 2021 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from September 7, 2021 until April 30, 2022, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Gregory Reeves at 910-433-3300. Sincerely, Heather Carter,Regional Supervisor Division of Air Quality,NC DEQ GWR Enclosures c: Fayetteville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF AIR QUALITY AIR PERMIT NO. 04888R16 Issue Date: September 7, 2021 Effective Date: September 7, 2021 Expiration Date: April 30, 2022 Replaces Permit: 04888R15 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, Hornwood Inc _.. ... 766 Hailey's Ferry Road Lilesville, Anson County,North Carolina Permit Class: Small Facility ID# 0400009 (the Pennittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: . ................ ... EII � -77777--7 ......lljflI- I I I ...I. li II M I i I R�� I 1 I Ut�ai ' O eratla s InC�p(Illl y.Main-031 Natural gas /Ultra-low Sulfur No.2 fuel oil-Bred boiler NIA (NSPS) (44.398 mmBtu/hr maximum heat input) B-03 Natural g as/Ultra-low Sulfur No.2 fuel oil-fired boiler NIA (22.65 mmBtu/hr maximum heat input) Natural gas/Ultra-low Sulfur No.2 fuel oil-fired TH-01 therminol heater NIA (9.06 mmBtu/hr maximum heat input) Teile O »s,include: . �. _ Textile tenter frame (1,500 lbs of cloth per hour maximum capacity) Electrostatic Precipitator Tenter 1 consisting of the following: CD-4 (2,367 sq.ft. collection surface area) a)pad-applied finishing station, and b)therminol(hot oil)heated oven. Textile tenter frame (2,000 lbs of cloth per hour maximum capacity) Tenter 2 consisting of the following: CD-2 Condenser/Mist Eliminator a)pad-applied finishing station,and b)natural gas-fired four zone heated oven (7.2 million Btu per hour maximum heat input) i Permit No. 04888R16 Page 2 .......... Textile tenter frame (2,000 lbs of cloth per hour maximum capacity) Tenter 3 consisting of the following: a)pad-applied finishing station,and b)therminol(hot oil)heated oven `Textile tenter frame CD-3 Electrostatic Precipitator (2,367 sq.ft. collection surface area) (2,1001bs of cloth per hour maximum capacity) Tenter 4 consisting of the following: a)pad-applied finishing station,and b)natural gas-fired six zone heated oven (6 million Btu per hour maximum heat input) in accordance with the completed application 0400009.21A received August 11, 2021 including any plans, specifications,previous applications, and other supporting data, all of which are filed with the Department of Environmental Quality, Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: . A. SPECIFIC CONDITIONS AND LINIITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0503, 2D .0515, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60, Subpart Dc), 2D .0535,2D .0540, 2D .0605, 2D .0611, 2D .1806, 2Q .0102, 2Q .0317 (Avoidance) and 2Q .0711. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and(D. Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit(without a modification request). The renewal request(with application Form A) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65, The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2020 calendar year. Permit No. 04888RI6 Page 3 3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0503 "Particulates from Fuel Burning Indirect Heat Exchangers," particulate matter emissions from the fuel burning indirect heat exchangers shall not exceed the allowable emission rates listed below: .. A WMMMMIM =.. ........... ..... Natural gas/Ultra-low Sulfur No. 2 fuel oil-fired boiler 44. 98 mmBtuihr maximum heat in ut) 0.39 _ ( 3_ p (Main-031) Natural gas/Ultra-law Sulfur No. 2 fuel oil-fired therminol heater (9.06 mn-Btu/hr maximum heat input) F 0.39 ................. (TH-01) Natural gas/Ultra-low Sulfur No. 2 fuel oil-fired boiler (22.65 mmBtu/hr maximum heat input) 0.39 (B-03) 4. PARTICULATE CONTROL-REQUIREMENT - As required by 15A NCAC 2D .05-15- - "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 21) .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr). E =4.10 * (P) °67 for P <= 30 tons/hr, or E= 55 * (P) 011 - 40 for P>30 tons/hr 5. SULFUR DIOXIDE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0516 "Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. 6. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 21) .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with a visible emissions standard in 15A NCAC 21) .0524 "New Source Performance Standards" or .I 110 "National Emission Standards for Hazardous Air Pollutants" shall meet that standard instead of the 21) .0521 visible emissions standard. Permit No. 04888R16 Page 4 7. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS"- For the Boiler (ID No. Main-031),the Permittee shall comply with all applicable provisions, including the notification, testing, reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60, Subpart Dc, including Subpart A "General Provisions." a. NSPS Reporting Requirements - In addition to any other notification requirements to the Environmental Protection Agency (EPA), the Permittee is required to NOTIFY the Regional Supervisor, DAQ, in WRITING, of the following: i. Within 30 days after each six-month period of the calendar year(by January 30 for the previous six-month period between July and December and by July 30 for the previous six-month period between January and June), the Permittee must submit in writing to the Regional Supervisor,DAQ,the sulfur content of the distillate oil combusted in an affected source. If fuel supplier certification is used to demonstrate compliance, fuel supplier certification shall include the following information: - A. The name of the oil supplier; B. A statement from the oil supplier that the oil complies with the specification under the definition of distillate oil in 40 CFR 60.41(c); and C. A certified statement signed by the owner or operator of an affected source that the records of fuel supplier certification submitted represent all of the fuel combusted during the reporting period. ii. The owner or operator of each affected facility subject to the SO2 emission limits of 60.42c, or the PM or opacity limits of 60.43c, shall submit to the Regional Supervisor, DAQ,the performance test data from the initial and any subsequent performance tests. (60.48c(b)) iii. The reporting period for the reports required under this subpart is each six- month period. All reports shall be submitted to the Regional Supervisor, DAQ, shall be postmarked by the 30th day of January or July, following the end of the reporting period. (60.48co)) b. NSPS Recordkeeping Requirements - In addition to any other recordkeeping requirements of the EPA, the Permittee is required to maintain records as follows: i. The amounts of each fuel combusted during each month; and ii. All records required under this section shall be maintained for a period of two years following the date of such record. Permit No. 04888R16 Page 5 iii. The Permittee operating boilers equal to or greater than 30 million Btu per hour but less than 100 million Btu per hour fired on distillate oil subject to the opacity limits in paragraph(c) of this stipulation shall submit excess emission reports for any excess emissions from the affected facility that occur during the reporting period and maintain records according to the requirements specified in paragraphs (A) through(B) of this section, as applicable to the visible emissions monitoring method used. (60.48c(c)(1 through 2)) A. For each performance test conducted using Method 9, the owner or operator shall keep the records including the information specified in paragraphs (I)through(III) of this section. 1. Dates and time intervals of all opacity observation periods; II. Name, affiliation, and copy of current visible emission reading certification for each visible emission observer participating in the performance test; and Copies of all visible emission observer opacity field-data sheets. B. For each performance test conducted using Method 22, the owner or operator shall keep the records including the information specified in paragraphs (I) through(IV) of this section. I. Dates and time intervals of all visible emissions observation periods; II. Name and affiliation for each visible emission observer participating in the performance test; III. Copies of all visible emission observer opacity field data sheets;and IV. Documentation of any adjustments made and the time the adjustments were completed to the affected facility operation by the owner or operator to demonstrate compliance with the applicable monitoring requirements c. NSPS Emissions Limitations -As required by 15A NCAC 2D .0524,the following permit limits shall not be exceeded: _ a• - , y.:, 46 v a .1 MINN. ,I' II `.. E� _IS N'�€au , 4 i� I i it i i i�� I � �Eli I i IfJiE 3.,Ei,Ra Boiler Visible Emissions 20% opacity _ _ - .. (ID No. Main-031) Sulfur FFuel sulfur content shall Dioxide exceed 0.5%by weight Permit No. 04888R16 Page 6 i d. NSPS Performance Testing - As required by 15A NCAC 2D .0524, the following performance tests shall be conducted: Boiler Visible Emissions Method 9 (ID No. Main-031) i. All performance tests shall be conducted in accordance with EPA Reference Methods, contained in 40 CFR 60, Appendix A. ii. The EPA Administrator retains the exclusive right to approve equivalent and alternative test methods, continuous monitoring procedures, and reporting requirements. iii. Within 60 days after achieving the maximum production rate at which the source(s)will be operated, but not later than 180 days after the initial start-up of the affected source, for each fuel permitted, the Permittee shall conduct the required performance test(s) and submit two copies of a written report of the test(s) to the Regional Supervisor, DAQ. iv. The Permittee shall be responsible for ensuring,within the limits of practicality,that the equipment or process being tested is operated at or near its maximum normal production rate or at a lesser rate if specified by the Director or his delegate. V. All associated testing costs are the responsibility of the Permittee. vi. The Permittee shall arrange for air emission testing protocols to be provided to the DAQ prior to testing. Testing protocols arc not required to be pre- approved by the DAQ prior to testing. The DAQ shall review testing protocols for pre-approval prior to testing if requested by the Permittee at least 45 days before conducting the test. vii. To afford the Regional Supervisor, DAQ,the opportunity to have an observer present,the Permittee shall PROVIDE the Regional Office, A. In WRITING, at least 30 days notice of any required performance test(s), and B. Notify the Director or his designee of any planned performance test by 9:00 a.m. Eastern Time of the Division's next business day of becoming aware of the planned performance test. e. Particulate Matter Monitoring - (60.47c): After completion of the initial performance testing for particulate matter required in paragraph d, or within 45 days of switching fuel combustion from natural gas to a fuel with an opacity standard (such as coal, oil, or wood), the permittee shall comply with visible emissions testing in paragraphs i or ii as follows Permit No. 04888R16 Page 7 i. When burning distillate oil,the permittee shall conduct subsequent Method 9 performance tests using the applicable schedule in paragraphs A through D of this section, as determined by the most recent Method 9 performance test results. (60.47c(a)(1)) A. If no visible emissions are observed, a subsequent Method 9 performance test must be completed within 12 calendar months from the date that the most recent performance test was conducted; (60.47c(a)(1)(i)) B. If visible emissions are observed but the maximum 6-minute average opacity is less than or equal to 5 percent, a subsequent Method 9 performance test must be completed within 6 calendar months from the date that the most recent performance test was conducted; (60.47c(a)(1)(ii)) C. If the maximum 6-minute average opacity is greater than 5 percent but less than or equal to 10 percent, a subsequent Method 9 performance test must be completed within 3 calendar months from the date that the most recent perfaftriance"test Wa9'rondiicte ;' or(6 0.47 c(a)(1)(iii)) D. If the maximum 6-minute average opacity is greater than 10 percent, a subsequent Method 9 performance test must be completed within 45 calendar days from the date that the most recent performance test was conducted. (60.47c(a)(1)(iv)) E. The observation period for Method 9 performance tests may be reduced from 3 hours to 60 minutes if all 6-minute averages are less than 10 percent and all individual 15-second observations are less than or equal to 20 percent during the initial 60 minutes of observation.(60.47c(a)) ii. When burning distillate oil, if the maximum. 6-minute opacity is less than 10 percent during the most recent Method 9 performance test, the owner or operator may, as an alternative to performing subsequent Method 9 performance tests, elect to perform subsequent monitoring using Method 22 according to the procedures specified in paragraphs A and B of this section. (60.47c(2)) A. The owner or operator shall conduct 10 minute observations (during normal operation) each operating day the affected facility fires fuel for which an opacity standard is applicable using Method 22 and demonstrate that the sum of the occurrences of any visible emissions is not in excess of 5 percent of the observation period ( i.e. , 30 seconds per 10 minute period). If the sum of the occurrence of any visible emissions is greater than 30 seconds during the initial 10 minute observation, immediately conduct a 30 minute observation. If the sum of the occurrence of visible emissions is greater than 5 percent of the observation period (i.e., 90 seconds per 30 minute Permit No. 04888R16 Page 8 period),the owner or operator shall either document and adjust the operation of the facility and demonstrate within 24 hours that the sum of the occurrence of visible emissions is equal to or less than 5 percent during a 30 minute observation(i.e., 90 seconds) or conduct a new Method 9 performance test using the procedures in paragraph i of this section within 45 calendar days. (60.47c(2)(i)) B. If no visible emissions are observed for 10 operating days during which an opacity standard is applicable, observations can be reduced to once every 7 operating days during which an opacity standard is applicable. If any visible emissions are observed, daily observations shall be resumed. (60.47c(2)(ii)) iii. To afford the Regional Supervisor, DAQ,the opportunity to have an observer present,the Permittee shall PROVIDE the Regional Office notice of any planned performance test by 9:00 a.m. Eastern Time of the Division's next business day of becoming aware of the planned performance test. 8. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .053 5, the Permittee of a source of excess emissims-;hat last for more than four hours and that results from-a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: L the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. Permit No. 04888R16 Page 9 9. FUGITIVE DUST CONTROL REQUIREMENT-As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints are received or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour{using Reference Method 22 in 40 CFR, Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots, and plant roads (including access roads and haul roads). 10. RECORDS MAINTENANCE REQUIREMENT - In accordance with 15A NCAC 2D .0605,the Pennittee shall maintain fuel certification records and confirm that the ultra-low sulfur No. 2 fuel oil combusted meets the specification for ASTM D975 Grade No, 2-D S 15 fuel oil (maximum 15 ppm [0.0015%] sulfur content, by weight). 11. CONDENSER/MIST ELIMINATOR REQUIREMENTS - As required by 15A NCAC 2D .0611, emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform periodic inspections and maintenance (I&M) as recommended by the manufacturer. In addition, the Permittee shall perform an annual (for each 12 month period following the initial inspection) inspection of each condenser system. As a minimum,the I&M program and each annual inspection should include the following: L inspection and maintenance of the structural integrity of each condenser, including inspection for leakage of coolant and, if the system is under positive gauge pressure, leakage of the contaminated gas stream. To determine leakage of the coolant, the condensate shall be inspected for the presence of coolant. ii. inspection and maintenance of the structural integrity of duct work and piping leading to and coming from each condenser. iii. change the pre-filter each week as a minimum, per the manufacturer's recommendation. iv. implement a wash procedure when the pressure drop across the mist eliminator increases to 7.5 to 8.0 inches of water: V. implement a wash procedure when the pressure drop across the water coils increases to 3.0 inches of water. I Permit No. 04888RI6 Page 10 b. Monitoring Requirements - The Permittee shall ensure the proper performance of each condenser by monitoring the following operational parameters: i. monitor the pressure drop across the mist eliminator daily per the manufacturer's recommendations. ii. monitor the pressure drop across the water coils daily per the manufacturer's recommendation. iii. weigh both the oil and particulate collected in the mist eliminator weekly. c. Recordkeeping Requirements - The.results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. 12. ELECTROSTATIC PRECIPITATOR REQUIREMENTS - As required by 15A NCAC 2D .061.1,.particulate matter.emissions shall be controlled as described in-the peraxaitted equipment list, a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits,the Permittee shall perform periodic inspections and maintenance (I&M) as recommended by the manufacturer. In addition,the Permittee shall perform an annual (for each 12 month period following the initial inspection) inspection of each electrostatic precipitator. As a minimum, the I&M program and each annual 'inspection will include the following: i. Check power pack enclosure indicator lights for proper operation; ii. Visually inspect the unit for contaminant buildup on the ionizers and collector cells; iii. Check the condition of the ionizer section contact spring (distorted, bent or missing?), acorn nut(missing?), ionizer standoff insulators (contaminant buildup), and ionizer wires (contaminant buildup or missing wires.) Repair, replace, or clean as required; iv. Check the ground plates between ionizer wires (straight and parallel.) Check the ionizer module support tracks for contaminant build-up; and V. Check the cell plates for contaminant bridging between cell plates or at support structure corners or the triangular insulators. Permit No. 04888R16 Page 11 b. Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. 13. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS -As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 14. Federal and State Rules Applicable to Sources Exempted from Air Permittin Requirements - Your facility is subject to the following federal and state rules: 40 CFR 60 -NSPS -- Subpart Dc -- Small hndustrial-Commercial-Institutional Steam Generating Units which are applicable to some of the emission sources at your facility listed on the "Insignificant/Exempt Activities" list attached to this permit. The purpose of this permit condition is to inform you of your compliance obligations to these applicable rules as they are enforceable. 15. AVOIDANCE CONDITION FOR AREA SOURCES SUBJECT TO 40 CFR 63 Sub art JJJJJJ 6J - In accordance with 15A NCAC 2Q .0317,the Permittee is avoiding applicability of 40 CFR 63 Subpart JJJJJJ (6J) "Industrial, Commercial, and Institutional Boilers Area Sources." The Permittee is permitted to operate two natural gas /Ultra-low Sulfur No. 2 fuel oil-fired boilers (ID Nos. B-03 and Main-031). Per 40 CFR 63.11195(e), these sources are exempt from this Subpart because they are defined as gas-fired boilers in 40 CFR 63.11237. In order to maintain this exemption,the Permittee is allowed to fire liquid fuel only during periods of gas curtailment, gas supply interruptions, startups, or for periodic testing on liquid fuel (periodic testing not to exceed a combined total of 48 hours during any calendar year). a. The Permittee shall maintain records that document the time periods when liquid fuel is fired and the reasons the liquid fuel is fired. b. If the Permittee fires liquid fuel for reasons other than gas curtailment, gas supply interruptions, startups, or for periodic testing on liquid fuel,the Permittee is no longer exempt from Subpart JJJJJJ (6J). As required by 40 CFR 62.11225(g),the Permittee must provide notice within 30 days of the fuel switch. The notification must identify: i. The name of the owner or operator of the affected source, the location of the source, the boiler(s) that have switched fuels,and the date of the notice. Permit No. 04888R16 Page 12 ii. The date upon which the fuel switch occurred. As required by 40 CFR 63.11210(h), the Permittee must demonstrate compliance within 180 days of the effective date of the fuel switch. 16. TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT - Pursuant to 15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the below listed toxic air pollutants (TAPS), the Permittee has made a demonstration that facility-wide actual emissions, where one or more emission release points are obstructed or non-vertically oriented, do not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q .0711(a). The facility shall be operated and maintained in such.a manner that emissions of any listed TAPs from the facility, including fugitive emissions, will not exceed TPERs listed in 15A NCAC 2Q .0711(a). a. A permit to emit any of the below listed TAPS shall be required for this facility if actual emissions from all sources will become greater than the corresponding TPERs. b. PRIOR to exceeding any of these listed TPERs, the Permittee shall be responsible for obtaining a permit to emit TAPS and for'demonstratirig'compliaHce with the requirements of 15A NCAC 2D .1100 "Control of Toxic Air Pollutants". c. In accordance with the approved application,the Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the TPERs as listed below: r wi , Acetic acid (64-19-7) 096 Formaldehyde (50-00-0) 0.04 Permit No. 04888R16 Page 13 B. GENERAL CONDITIONS AND LIMITATIONS 1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS- REPORTS TEST DATA MONITORING DATA NOTIFICATIONS RE .UESTS FOR RENEWAL AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville,NC 28301-5094 910-433-3300 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D .0605, any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years,unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - In accordance with 15A NCAC 2Q .0301, a new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - In accordance with 15A NCAC 2Q .0309, any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of emission limitations specified herein. Permit No. 04888R16 Page 14 6. In accordance with 15A NCAC 2Q .0309, this permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. In accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and maintained at all times in a manner that will effectuate an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. In accordance with G.S. 143-215.108(c)(1), this permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. In accordance with G.S. 143-215.108(c)(1),this issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include;but is not limited to,process weight rates, firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2),no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the responsibility of complying with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act (RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110, the Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air pernlit for the site. Permit No. 04888R16 Page 15 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act,then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY- Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval,regional notification, report submittal, and test results approval.Additions-1.ly;in accordance With 15A NCAC 2D .0605,the Permittee shall follow the procedures for obtaining any required audit sample and reporting those results. Permit issued this the 7a` of September, 2021. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Bather Carter Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 04888R16 ATTACHMENT to Permit No. 04888RI6, September 7, 2021 Insignificant/Exempt Activities ................... .......... .............. I-ES 1 I Surface Finishing Operation 2Q .0102 (h)(5) Yes Yes ....... ... .... I-Main-058 Natural gas-fired therminol heater 2Q 0102 (h)(1)(B) Yes Yes (15 mn-Btu/hr maximum heat input) (NSPS Subpart Dc) 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating_ compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." 3. Sample permit conditions showing the regulatory requirements for exempt sources subject to NESHAP,NSPS, and NCAC rules may be found here: htt s://de .nc.!zov/a ermitconditions